Wrap systems for medical device kits

Abstract
Medical device kits for use in placing, maintaining, altering, and/or removing medical devices in, on, and/or from the body of a patient are disclosed. Such medical device kits can include one or more wrap assemblies for use in the placement/maintenance procedure. In accordance with present embodiments, the one or more wrap assemblies of the medical device kit can include various features to assist the clinician performing the particular procedure. In one embodiment, a medical wrap assembly is disclosed, comprising a foldable wrap body that includes a front surface, wherein the front surface is configured to define a sterile field. A plurality of pockets is included on the front surface of the wrap body. The pockets are configured to contain therein a plurality of medical components. The medical components are arranged in the pockets in a predetermined order of use for the medical procedure.
Description
BRIEF SUMMARY

Briefly summarized, embodiments of the present invention are directed to medical device kits for use in placing, maintaining, altering, and/or removing medical devices in, on, and/or from the body of a patient. Such medical device kits can include one or more wrap assemblies for use in the placement/maintenance procedure.


In accordance with present embodiments, the one or more wrap assemblies of the medical device kit can include various features to assist the clinician performing the particular procedure. In one embodiment, a medical wrap assembly is disclosed, comprising a foldable wrap body that includes a front surface, wherein the front surface is configured to define a sterile field.


A plurality of pockets is included on the front surface of the wrap body. The pockets are configured to contain therein a plurality of medical components. The medical components are arranged in the pockets in a predetermined order of use for a medical procedure. Folded edges can be included on the wrap body to prevent the components from slipping off the wrap body and to facilitate grasping of the wrap body by a clinician without compromising the sterile field.


These and other features of embodiments of the present invention will become more fully apparent from the following description and appended claims, or may be learned by the practice of embodiments of the invention as set forth hereinafter.





BRIEF DESCRIPTION OF THE DRAWINGS

A more particular description of the present disclosure will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. Example embodiments of the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:



FIG. 1 is a perspective view of a catheter inserted into a body of a patient, exhibiting one example environment where one embodiment can be practiced;



FIG. 2 is a top view of a medical device kit according to one embodiment;



FIGS. 3A-3G are various views of a wrap for inclusion in the medical device kit of FIG. 2;



FIGS. 4A and 4B depict various views of a wrap for inclusion in the medical device kit of FIG. 2;



FIG. 5 is a bottom view of the wrap of FIG. 4A;



FIG. 6 is a top view of a wrap for inclusion in the medical device kit of FIG. 2;



FIG. 7 shows a portion of the wrap of FIG. 6;



FIGS. 8A-8G are various views of the wrap of FIG. 6;



FIGS. 9A and 9B depict various views of documentation for use with the medical device kit of FIG. 2;



FIG. 10 shows the contents of the medical device kit of FIG. 2 according to one embodiment;



FIGS. 11A and 11B depict various views of the medical device kit of FIG. 2;



FIG. 12 shows one configuration for stacking a plurality of medical device kits;



FIG. 13 shows a box loaded with stacked medical device kits according to one embodiment;



FIG. 14 is a perspective view of a catheter inserted into a body of a patient after use of a medical device kit, according to one embodiment;



FIGS. 15A and 15B show various views of a medical device kit according to one embodiment;



FIGS. 16A-16F are various views of a wrap for inclusion in the medical device kit of FIGS. 15A and 15B;



FIGS. 17A-17D depict various views of select contents of the medical device kit of FIGS. 15A and 15B;



FIGS. 18A and 18B are various views of the medical device kit of FIGS. 15A and 15B;



FIGS. 19A and 19B are various views of a wrap for a medical device kit according to one embodiment;



FIG. 20 is a top view of the wrap of FIGS. 19A and 19B;



FIG. 21 is a top view of a wrap for a medical device kit according to one embodiment;



FIGS. 22A-22E depict various views of the wrap of FIG. 21; and



FIGS. 23A-23D depict various views of a wrap for a medical device kit according to one embodiment.





DETAILED DESCRIPTION OF SELECTED EMBODIMENTS

Reference will now be made to figures wherein like structures will be provided with like reference designations. It is understood that the drawings are diagrammatic and schematic representations of exemplary embodiments of the present invention, and are neither limiting nor necessarily drawn to scale.


For clarity it is to be understood that the word “proximal” refers to a direction relatively closer to a clinician using the device to be described herein, while the word “distal” refers to a direction relatively further from the clinician. For example, the end of a catheter placed within the body of a patient is considered a distal end of the catheter, while the catheter end remaining outside the body is a proximal end of the catheter. Also, the words “including,” “has,” and “having,” as used herein, including the claims, shall have the same meaning as the word “comprising.”


Embodiments of the present invention are generally directed to kits for use in placing, maintaining, altering, and/or removing medical devices in, on, and/or from the body of a patient. Such medical device kits can include one or more wrap assemblies for use in the placement/maintenance procedure. In accordance with present embodiments, the one or more wrap assemblies of the medical device kit can include various features to assist the clinician performing the particular procedure. These various features are outlined in further detail below.


Reference is first made to FIG. 1, which depicts a catheter 10 including a catheter tube 12 inserted transcutaneously through a skin 22 of a patient 24 via an insertion site 20. Though the catheter 10 shown here is a PICC catheter, various other catheters and medical devices can benefit from the principles and features described below. Examples of other catheters and elongate tubular devices include dialysis catheters, Foley and urinary catheters, feeding tubes, balloon catheters, PIVs, etc. Vascular and other types of access ports are further examples of medical devices that may be employed. Also, though shown here inserted into the arm of the patient 24, the catheter 10 or other medical device can be disposed in other areas of the body of the patient, not only transcutaneously, but topically or subcutaneously as well. In another embodiment, the medical device is not connected to or in contact with the patient's body. Thus, these and other modifications are therefore contemplated.



FIG. 1 further shows that the catheter 10 includes a bifurcation hub 14 and a plurality of extension legs 16 that operably connect, via the hub, to a corresponding number of lumens defined by the catheter tube 12. An antimicrobial/hemostatic patch 28A, such as a GUARDIVA® dressing from Bard Access Systems, Inc. of Salt Lake City, UT, is disposed about the catheter tube 12 at the insertion site 20, and a catheter securement device 30A, such as a STATLOCK® securement device available from Bard Access Systems, Inc., is removably attached to the patient skin 22 so as to removably attach to and secure the hub 14 of the catheter. An adhesive dressing 32A, such as a TEGADERM® dressing available from 3M, St. Paul, Minnesota, is adhesively and removably positioned so as to cover the external portion of the catheter 10, the patch 28A, and the securement device 30A and isolate the insertion site 20 and protect it from contamination. The patch 28A, the securement device 30A, and the adhesive dressing 32A are collectively referred to herein as a “dressing assembly” or “dressing,” though it is appreciated that more or fewer components can be included in the assembly.


As shown in FIG. 1, it is periodically necessary to change the current/existing dressing assembly of the indwelling catheter 10 and replace it with a new dressing assembly. As such, FIG. 1 shows the patch 28A, the securement device 30A, and the adhesive dressing 32A as old components needing to be changed. Indeed, FIG. 1 shows the old adhesive dressing 32A being removed from the patient skin 22 by a clinician.



FIG. 2 shows a medical device kit (“kit”) 50 according to one embodiment, which can be used in a procedure to replace the old dressing assembly with a new dressing assembly for an indwelling catheter, such as the catheter 10 shown in FIG. 1. The kit 50 of FIG. 2 is thus also referred to in the present embodiment as a dressing change kit and includes various components needed to perform a dressing assembly change procedure, though it is appreciated that the kit can be configured for one or more of a variety of procedures involving a medical device. The discussion to follow is therefore illustrative and is not to be considered as limiting. As shown, the kit 50 here includes a translucent pouch 52 in which the components of the kit are enclosed, and a label 54 to identify the kit. The pouch may be configured in other ways in addition to that shown and described herein.



FIG. 3A depicts various details of a wrap assembly, namely, a removal wrap assembly 60, configured according to one embodiment. The wrap assemblies to be described herein are employed in one embodiment to serve as a platform and a sterile surface for supporting the components of the kit, as will be described below. In the present embodiment, the removal wrap assembly 60 is included in the kit 50 and is configured herein to serve as a platform for components typically used in the changing of the dressing assembly for the catheter 10. Note that the wrap assemblies to be described herein can be configured to be used in a variety of ways and in various kits for use with many different medical devices.


In greater detail, the removal wrap assembly 60 includes a substantially flat, flexible and foldable wrap body 62, including a spunbond-meltblown-spunbond (“SMS”) nonwoven fabric or other suitable material/fabric. In the present embodiment, the material of the wrap body 62 includes a density of about 60 grams per square meter (“GSM”), though other densities are possible. The wrap body 62 includes a front surface, shown in FIG. 3A, and an opposite back surface. The wrap body 62 is further divided into a top portion 62A and a bottom portion 62B, as shown in FIG. 3A. In one embodiment, the wrap body described herein is about 22″ by 22″ square, though a variety of other sizes are also possible according to need and intended use, etc.


The front surface of the wrap body 62 includes a plurality of pockets 64 aligned along the bottom edge of the bottom portion 62B, as seen in FIGS. 3A and 3B. The material defining the pockets 64 includes SMS nonwoven fabric, like other portions of the wrap body 62, or other suitable material/fabric. In the present embodiment, the material defining the pockets 64 is a single piece or wrap material and is ultrasonically welded to the front surface of the wrap body 62 so as to define the bottom and sides of each of the separate pockets 64 with the top of each pocket being open. In another embodiment an adhesive, such as hot glue, or other suitable fixation mode can be employed to secure the pocket material to the wrap body 62. In yet another embodiment, the pockets described herein can be formed by folding an edge portion of the wrap body over on itself then securing it to the underlying portion of the wrap body.


Each of the pockets 64 is sized to receive therein a corresponding one or more of a plurality of removal components 70 that are to be used during a removal procedure to remove the old dressing assembly from the catheter 10. In the present embodiment, the removal components 70 include, from left to right as shown in FIGS. 3A and 3B, a pair of masks 70A, a drape 70B, a hand sanitizer 70D glued via glue dot (or attached via a sticker or other adhesive mode) to a pair of gloves 70C, a tape measure 70E, three alcohol prep pads 70F, and tape strips 70G. In the present embodiment, the removal components 70 are positioned from left to right in the predetermined order that they are to be used by the clinician when performing the removal procedure to remove the old dressing assembly from the catheter 10. The components could vary in number, type, position, etc., in other embodiments, however. Similarly, the size, shape, number, and configuration of the pockets themselves can vary from what is shown and described herein. In the present embodiment, the wrap body includes six pockets, though other numbers of pockets can be included.


In the present embodiment, each pocket 64 also includes a notch 66 to facilitate removal of a component from the particular pocket. Note that the front surface of the removal wrap body 62 as shown in FIGS. 3A and 3B provides a clean environment for use the of the removal components 70, which are also in a medically clean state. Indeed, in one embodiment, the kit 50 is subjected to sterilization procedures sufficient to render the front surface of the wrap body 62 a sterile field for each of the components 70, which are also sterilized. The view of the removal wrap assembly 60 in FIGS. 3A and 3B shows how the wrap assembly would be typically positioned during a removal procedure to remove an old dressing assembly. In another embodiment, the front surface of the wrap body 62 is configured as a clean surface instead of a sterile surface, e.g., the front surface is suitable for a procedure where only a clean field is required, as opposed to a sterile field. In other embodiments, the front or other surface of the wrap body can be configured as other field types, including aseptic, in one embodiment.



FIGS. 3B-3G depict various stages of the folding of the wrap assembly 60 along various fold lines 90 so as to be packaged in the pouch 52 of the kit 50 (FIG. 2) during kit manufacture. FIG. 3B shows that an imaginary lateral fold line 90 substantially bisects the wrap body 62 to define the wrap body top portion 62A and a wrap body bottom portion 62B. The wrap body 62 is first folded along a lateral fold line 90A such that the wrap body top portion 62A is folded atop the wrap body bottom portion 62B to cover the removal components 70, as seen in FIG. 3C. Folding of the wrap body 62 in this manner covers and preserves the clean and/or sterile state of the removal components 70.



FIGS. 3C-3F shows that imaginary vertical fold lines 90B are successively used to laterally fold the wrap body 62 inward first from the right end (FIG. 3C, the vertical fold line being between the covered pockets 64 containing the alcohol prep pads 70F and the tape strips 70G), inward again from the right end (FIG. 3D, the vertical fold line being between the covered pockets containing the gloves 70C and the measuring tape 70E), inward from the left end (FIG. 3E, the vertical fold line being between the covered pockets containing the masks 70A and the drape 70B), and inward again from the left end (FIG. 3F, the vertical fold line being between the covered pockets containing the drape 70B and the gloves 70C). Folding in this manner produces a removal pack 142 including the folded removal wrap assembly 60 shown in FIG. 3G. FIG. 3G further shows that, in one embodiment, insignia 94 can be included on a selected surface(s) of the wrap body 62 as here, where the insignia indicates a brand name and an identifier of the wrap. Note that a variety of insignia conveying various types of information can be included in one or more areas/surfaces of the wrap body, including documentation, instructions, trademarks, etc. Note also that in this and other embodiments, a variety of different folding configurations can be employed for the wraps of the kits described herein. Unfolding of the removal wrap assembly 60 when use of the kit 50 is commenced occurs in reverse fashion to what is shown and described above. In another embodiment, it is appreciated that the wrap body can be rolled up instead of folding or otherwise reduced in size suitable for packaging in a pouch or other container.



FIG. 4A depicts various details of a wrap body as part of an application wrap assembly 110, configured according to one embodiment. In the present embodiment, the application wrap assembly 110 is included in the kit 50, like the removal wrap assembly 60 described above, and serves as a platform for including various components that are used in placing a new dressing assembly over the catheter 10.


In greater detail, the application wrap assembly 110 includes a substantially flat, flexible and foldable wrap body 112, including a SMS nonwoven fabric of about 60 GSM (though other materials may be acceptably used). The wrap body 112 includes a front surface, shown in FIG. 4A, and an opposite back surface, as shown in FIG. 5.


The front surface of the wrap body 112 includes a plurality of pockets 114 located in a component placement area in a middle portion of the front surface of the wrap body 112. The pockets 114 are aligned along a central portion of the front surface of the wrap body, as seen in FIGS. 4A and 6. The material defining the pockets 114 includes SMS nonwoven fabric or other suitable material/fabric. In one embodiment, the material defining the pockets 114 can include a thermoplastic such as polypropylene, for instance. In the present embodiment, the material defining the pockets 114 is a single piece and is ultrasonically welded (or otherwise suitably attached) to the front surface of the wrap body 112 so as to define the bottom and sides of each of the separate pockets 114 with the top of each pocket being open. The present embodiment includes three pockets 114, though other numbers of pockets are possible. In another embodiment an adhesive, such as hot glue, can be employed to secure the pocket material to the wrap body 112. Note that each pocket 114 also includes a notch 116 to facilitate removal of a component from the particular pocket.


The wrap body 112 further includes folded edges on each lateral end of the wrap body to prevent components from sliding off the edge of the wrap body. The folded edges 118 are compound folds, formed by folding a portion of each lateral edge inward, then outward (to form an S-shaped cross-sectional configuration) before tacking the folded edges down, such as via ultrasonic welding. FIG. 4A shows a plurality of weld points 119 where the ultrasonic welding occurs. FIG. 4B shows a cross sectional view of the folded edge 118 according to the present embodiment. FIG. 7 shows a close-up of one of the weld points 119, in one embodiment. The folded edges 118 are further configured to enable a clinician to grasp the edges of the wrap body without touching the front surface of the wrap body, which would otherwise potentially compromise the sterility of the front surface sterile field, as discussed below. In one embodiment, the folded edges can be included on edge of the wrap body.



FIG. 5 shows another example of the insignia 94 as placed on the back surface of the wrap body 112 in the present embodiment, indicating a brand name and an identifier of the wrap. Of course, the position and content/purpose of the insignia can vary from what is shown and described herein.


Reference is now made to FIG. 6. Each of the three pockets 114 of the wrap body 112 is sized to receive therein a corresponding one of a plurality of application components 120 that are to be used during an application procedure to apply a new dressing assembly to the catheter 10. In the present embodiment, the application components 120 include, from left to right as shown in FIG. 6: a CHLORAPREP® solution applicator (CareFusion Corp.) 120A and a gauze 120B; an antimicrobial/hemostatic patch 28B (such as a GUARDIVA® dressing) and a securement device 30B (such as a STATLOCK® securement device); and an adhesive dressing 32B (such as a TEGADERM® dressing), wherein the last three components comprise the new dressing assembly. In the present embodiment, the application components 120 are positioned from left to right in the order that they are to be used by the clinician when performing the application procedure to apply a the new dressing assembly over the catheter 10. The components could vary in number, type, position, etc., in other embodiments, however. Similarly, the size, shape, number, and configuration of the pockets themselves can vary from what is shown and described herein.


Note that, in one embodiment, the front surface of the application wrap body 112 as shown in FIG. 6 provides a sterile environment for use the of the application components 120, which are sterilized. The view of the application wrap assembly 110 in FIG. 6 shows how the wrap body 112 would be typically positioned during an application procedure to apply the new dressing assembly. As such, the application wrap body 112 comprises part of a sterile field for applying the new dressing assembly, in one embodiment.



FIGS. 8A-8G depict various stages of the folding of the application wrap assembly 110 along various imaginary fold lines 90 so as to be packaged in the pouch 52 of the kit 50 (FIG. 2), together with the removal wrap assembly 60, during kit manufacture. FIGS. 8A and 8B show that lateral fold lines 90A substantially divide the wrap body 112 to define a wrap body bottom portion 112A, a wrap body intermediate portion 112B, and a wrap body top portion 112C. To fold the wrap body 112, the intermediate portion 112B thereof is first folded along a lateral fold line 90A so as to cover the bottom portion 112A and substantially cover the application components 120 within the pockets 114 that are attached to the bottom portion, as seen in FIG. 8B. The top portion 112C is then folded atop the intermediate portion 112B along a corresponding lateral fold line 90A shown in FIG. 8B to provide the wrap body configuration shown in FIG. 8C. Folding of the wrap body 112 in this manner covers and preserves the sterile state of the application components 120.



FIGS. 8C-8F show that imaginary vertical fold lines 90B are successively used to laterally fold the wrap body 112 inward first from the right end (FIG. 8C), then inward from the left end (FIG. 8D). A pair of gloves 120F and an adhesively attached (such as via a sticker) hand sanitizer packet 120G are then positioned on a central part of the partially folded wrap body 112, before the wrap body is further folded from both the left and the rights ends thereof (FIG. 8E, 8F). Folding in this manner produces an application pack 144 including the folded application wrap assembly 110, as shown in FIG. 8G, with the insignia 94 facing up. Note that the fold lines discussed herein can be printed or otherwise visually indicated on the wrap body if desired, in one embodiment.



FIGS. 9A and 9B depict documentation 140 to be included in the pouch 52 of the kit 50, including a visual guide 140A and instructions-for-use (“IFUs”) 140B for several of the components 170.



FIG. 10 shows that the documentation 140 is arranged together and stacked atop the folded application pack 144 and the folded removal pack 142 prior to being inserted into the pouch 52 with the label 54 affixed thereto, as seen in FIGS. 11A and 11B. Note that in the present embodiment, the removal wrap assembly 60 is colored blue, while the application wrap assembly 110 is colored white to differentiate the wrap assemblies from one another. Other colors can, of course, be used.


In the present embodiment, the pouch 52 includes a clear bag composed of LDPE, HDPE, and nylon, and further includes a TYVEK® material portion 146 (or other suitable material) that enables gas permeation into the interior of the pouch 52 to sterilize the wrap assemblies and components therewithin during a gas sterilization procedure after sealing of the pouch has been performed. Other suitable sterilization methods can also be performed. The completed kit 50 is shown in FIGS. 11A and 11B after manufacture thereof.



FIG. 12 shows one example configuration for stacking the completed kits 50 for placement in a box, such as the box 148 shown in FIG. 13. Other storage and packing configurations are, of course, contemplated.



FIG. 14 shows the new dressing assembly (comprising in part components included in the application wrap assembly 110 of the application packet 144 of the kit 50) in position after placement over the catheter 10, including the antimicrobial/hemostatic patch 28B, the securement device 30B, and the adhesive dressing 32B. As mentioned, various different kits including or for use with a variety of medical devices can include the wrap assemblies and other component as described above and further below.



FIGS. 15A and 15B depict various details of the kit 50 according to another embodiment. As shown, the kit 50 is packaged in the translucent pouch 52 through which the documentation 140 can be viewed. FIG. 15B shows that a packaged saline syringe 150 is removably attached to the kit pouch 52, and the label 54 is affixed to the pouch as well. The kit 50 shown here is a port access kit for use by a clinician to establish fluid/needle access to a subcutaneously implanted vascular access port via an infusion needle. Again, the kit can be configured for a variety of uses in relation to medical devices.



FIG. 16A depicts various details of a wrap assembly 160, configured according to one embodiment. In the present embodiment, the wrap assembly 160 is included in the kit 50 of FIGS. 15A and 15B and serves as a platform for including various components that are used in accessing an implanted access port with an infusion needle. In greater detail, the wrap assembly 160 includes a substantially flat, flexible and foldable wrap body 162, including a SMS nonwoven fabric of about 60 GSM in the present embodiment. The wrap body 162 includes a front surface, shown in FIG. 16A, and an opposite back surface. The wrap assembly 160 further includes folded edges 168 on each lateral end of the wrap body 162, folded as compound folds in a cross-sectional S-shaped configuration similar to the folded edges 118 of the wrap embodiment discussed in connection with FIG. 6, to prevent components from sliding off the lateral edges of the wrap body. As before, the folded edges 168 are secured by an appropriate fixation, such as via ultrasonic welding.


As shown in FIG. 16A, a plurality of access components 170 that are to be used during a procedure to introduce an infusion needle into an implanted access port are shown disposed at a component placement area atop the front surface of the wrap body 162. In the present embodiment, the access components 170 include, from left to right as shown in FIG. 16A: a CHLORAPREP® solution applicator (CareFusion Corp.) 170A and a drape 170B; an antimicrobial/hemostatic patch (such as a GUARDIVA® dressing) 170F and an infusion needle 170E, such as a POWERLOC® safety infusion set, POWERLOC® MAX safety infusion set, or SAFESTEP® Huber needle set sold by Bard Access Systems, Inc.); and a skin prep pad 170G and an adhesive dressing 170H, such as a SENTRINEX™ 3D port dressing available from Bard Access Systems, Inc. In the present embodiment, the access components 170 are positioned from left to right in the order that they are to be used by the clinician when performing the procedure to access the implanted access port with the infusion needle. As before, the components could vary in number, type, position, etc., in other embodiments.


Note that, in one embodiment, the front surface of the wrap body 162 as shown in FIG. 16A provides a sterile environment for use the of the access components 170, which are sterilized. The view of the wrap assembly 160 in FIG. 16A shows how the wrap would be typically positioned during an access procedure to percutaneously insert the infusion needle into the implanted access port. As such, the wrap assembly 160 comprises part of a sterile field for accessing the implanted access port, in one embodiment. The wrap body 162 can be placed, for instance, on a bedside stand, a table, a bed, or atop the patient.



FIGS. 16A-16E depict various stages of the folding of the wrap assembly 160 along various imaginary fold lines 90 so as to be packaged in the pouch 52 of the kit 50 (FIG. 15A) during kit manufacture. FIG. 16A shows that the wrap body 162 includes a wrap body bottom portion 162A, a wrap body intermediate portion 162B, and a wrap body top portion 162C. To fold the wrap body 162, the intermediate portion 162B thereof is first folded along a lateral fold line 90A so as to cover the bottom portion 162A and substantially cover the access components 170 disposed on the component placement area of the bottom portion, as seen in FIG. 16B. The top portion 162C of the wrap body 162 is then folded atop the intermediate portion 162B along a corresponding lateral fold line 90A shown in FIG. 16C to produce the wrap body configuration shown in FIG. 16C. Folding of the wrap body 162 in this manner covers and preserves the sterile state of the access components 170. Note that additional components 170 are placed on the wrap body 162 at this stage: a pair of gloves 170C and an adhesively attached sanitizer packet 170D. In another embodiment these components can be placed with the other components 170 shown in FIG. 16A.



FIGS. 16D and 16E show that imaginary vertical fold lines 90B are successively used to laterally fold the wrap body 112 inward from the right end and the left end (FIG. 16D), resulting in the configuration shown in FIG. 16E. A final fold from the right end is performed (FIG. 16E). Folding in this manner produces a folded wrap assembly 160, as shown in FIG. 16F.



FIGS. 17A and 17B show that additional components 170, including a pair of gloves 170I, adhesively attached sanitizer packet 170J, and a pair of masks 170K, are included with the folded wrap assembly 160 prior to being inserted into the pouch 52 with documentation 180 including an instructive visual guide 182 (FIGS. 17C and 17D), as seen in FIGS. 18A and 18B. In the present embodiment, the pouch 52 includes a clear bag composed of LDPE, HDPE, and nylon and further including a TYVEK® material portion 190 (or other suitable material) to enable the pouch contents to be sterilized after sealing of the pouch is performed. As mentioned, the packaged saline syringe 150 is removably attached to the pouch 52 to complete the kit 50. In another embodiment, the saline syringe can be inserted within the pouch 52 instead of adhered to an external surface thereof.



FIGS. 19A and 19B show the wrap assembly 160 according to another embodiment, wherein one, two, or more folded-up grasping tabs 196 are included on various corners of the wrap body 162 to facilitate grasping the corners during unfolding/folding of the wrap body, such as during a procedure that involves use of the wrap assembly. The size, shape, and positioning of the folded grasping tabs 196 can vary from what is shown and described herein. In another embodiment, the tabs can be separate tabs that are joined to the wrap body via adhesive or ultrasonic welding, for instance.



FIG. 20 shows an interior portion of the wrap assembly 160, wherein the insignia 94 on the wrap body includes a plurality of printed pictures showing use of each of the corresponding components 170 included on the wrap body below the picture. This is illustrative of the variety of insignia that can be included on the wrap to assist a clinician with use of the wrap. These and other modifications are therefore contemplated.



FIG. 21 depicts details of the wrap assembly 160 according to another embodiment, wherein the partially unfolded wrap body 162 includes two sterile component placement areas, including a first component placement area shown in FIG. 21 whereon various components 171 are placed in the order of use for performing a medical procedure, such as accessing a subcutaneously implanted vascular access device with an infusion set. FIG. 21 further shows that the wrap body 162 includes folded edges 168 along upper and lower borders of the wrap body in the unfolded configuration shown in FIG. 21. The folded edges 168 here are formed by creasing a portion of the upper and lower borders inward toward the center of the wrap body 162 (though other folding configurations are possible), and are configured to prevent the components 171 from sliding off the wrap body. Note that the wrap body 162 here can be folded via imaginary vertical fold lines that extend between the components 171.



FIGS. 22A and 22B show details of further unfolding of the wrap assembly 160 from that shown in FIG. 21, after the top components 171 have been removed. As shown in FIGS. 22A and 22B, a top edge 174 of the wrap body 162 is folded along its length to enable a clinician to grasp it and lift a top portion 162C of the wrap body to reveal an intermediate portion 162B and a bottom portion 162A of the wrap body, as shown in FIG. 22C. The intermediate portion 162B of the wrap body 162 can then be pulled back to reveal one or more interior components 172 disposed on a second component placement area on a front surface of the bottom portion 162A of the wrap body, as shown in FIG. 22D. FIG. 22E, which gives a side view of the unfolded wrap body 162, shows that the intermediate portion 162B and the top portion 162C of the wrap body 162 do not fully extend when unfolded, but are creased to provide a folded edge about the top and bottom edges of the bottom portion 162A so as to assist with preventing the components 172 from falling off the second component placement area.



FIG. 23A depicts details of the wrap assembly 160 according to another embodiment, wherein the unfolded wrap body 162 includes the component placement area on the bottom portion of the wrap body, with the components placed in a square pattern. The folded edges 168 with corresponding weld points 169 are also included at the top and bottom of the wrap body 162. Two lateral fold lines 90A are shown along which the wrap body 162 can be folded so as to bring the intermediate portion 162B and the top portion 162C together to meet in the middle atop the bottom portion 162A, as shown in FIG. 23B. Another lateral folding along the interface of the intermediate portion 162B and the top portion 162C produces the configuration shown in FIG. 23C, before folding along the two vertical fold lines 90B results in the folded wrap body configuration shown in FIG. 23D. The wrap assembly 160 can then be packaged, such as in a pouch of a kit, for instance.


Embodiments of the invention may be embodied in other specific forms without departing from the spirit of the present disclosure. The described embodiments are to be considered in all respects only as illustrative, not restrictive. The scope of the embodiments is, therefore, indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Claims
  • 1. A wrap assembly for a medical procedure, comprising: a foldable wrap body formed of a fabric, the foldable wrap body comprising a first sterile component placement area and a second sterile component placement area;a first plurality of components, each of the first plurality of components placed directly on a first side of the fabric along the first sterile component placement area in a first order for use for the medical procedure; anda second plurality of components, each of the second plurality of components placed directly on a second side of the fabric opposite the first side of the fabric along the second sterile component placement area in a second order for use for the medical procedure,wherein the first sterile component placement area is positioned over the second sterile component placement area.
  • 2. The wrap assembly according to claim 1, wherein the foldable wrap body further comprises a first folded edge along an upper border and a second folded edge along a lower border in an unfolded configuration, the first and second folded edges formed by creasing the foldable wrap body inward toward a center of the foldable wrap body.
  • 3. The wrap assembly according to claim 2, wherein the second folded edge includes an end of one side of the foldable wrap body separable from the second folded edge.
  • 4. The wrap assembly according to claim 3, wherein separation of the end of the one side of the foldable wrap body from over the first sterile component placement area reveals the second sterile component placement area.
  • 5. The wrap assembly according to claim 1, wherein the first plurality of components includes a pair of gloves, a sanitizer packet, and a pair of masks.
  • 6. The wrap assembly according to claim 5, wherein the second plurality of components includes an antimicrobial patch, a catheter securement device, and an adhesive dressing.
  • 7. The wrap assembly according to claim 1, wherein an insignia is included on the foldable wrap body, the insignia including at least one of an instruction, an identification, a trademark, a brand name, a logo, and a picture.
  • 8. The wrap assembly according to claim 1, wherein the foldable wrap body comprises nonwoven fabric of a density of about 60 grams per square meter.
  • 9. The wrap assembly according to claim 8, wherein the nonwoven fabric is formed into the first sterile component placement area and the second sterile component placement area.
  • 10. The wrap assembly according to claim 1, wherein the foldable wrap body is configured to be folded along four imaginary vertical fold lines.
  • 11. The wrap assembly according to claim 1, wherein the fabric comprises a spunbond-meltblown-spunbond (SMS) nonwoven fabric.
  • 12. The wrap assembly according to claim 11, wherein the SMS nonwoven fabric includes a density of about 60 grams per square meter.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a division of U.S. patent application Ser. No. 17/063,451, filed Oct. 5, 2020, now U.S. Pat. No. 11,389,257, which is a division of U.S. patent application Ser. No. 15/430,349, filed Feb. 10, 2017, now U.S. Pat. No. 10,799,311, which claims the benefit of priority to U.S. Provisional Application No. 62/294,944, filed Feb. 12, 2016, each of which is incorporated by reference in its entirety into this application.

US Referenced Citations (192)
Number Name Date Kind
2172455 Max Sep 1939 A
2265680 Alberta Dec 1941 A
2733113 Humbargar Jan 1956 A
3017990 Sol Jan 1962 A
3062371 Donald Nov 1962 A
3095088 Blaikie et al. Jun 1963 A
3119495 Pratt Jan 1964 A
3137387 Overment Jun 1964 A
3162307 Regan, Jr. Dec 1964 A
3318510 Quarles, III May 1967 A
3503391 Melges Mar 1970 A
3650393 Reiss et al. Mar 1972 A
3651615 Bohner et al. Mar 1972 A
3749233 McCormick, Jr. Jul 1973 A
3768971 Fishpaw Oct 1973 A
3780857 Rosano, Jr. et al. Dec 1973 A
3791382 Collins Feb 1974 A
3817190 Evangelista Jun 1974 A
3884412 Price May 1975 A
3952738 Krzewinski Apr 1976 A
4342390 Mitchell et al. Aug 1982 A
D268811 Black May 1983 S
D271422 Breland Nov 1983 S
4415089 Ruffa Nov 1983 A
D272600 Kubas Feb 1984 S
4466659 Carpentier et al. Aug 1984 A
4476860 Collins et al. Oct 1984 A
4522302 Paikoff Jun 1985 A
4523679 Paikoff et al. Jun 1985 A
D292024 Hanssen et al. Sep 1987 S
4844259 Glowczewskie, Jr. et al. Jul 1989 A
5022521 Kane Jun 1991 A
5074316 Dowdy Dec 1991 A
5082111 Corbitt, Jr. et al. Jan 1992 A
D325518 Matkovich Apr 1992 S
5203457 Garcia Apr 1993 A
5749842 Cheong et al. May 1998 A
5816253 Sosebee Oct 1998 A
5879620 Cohen Mar 1999 A
5931303 Salvadori Aug 1999 A
5931304 Hammond Aug 1999 A
5947296 Castora Sep 1999 A
6016915 Almond Jan 2000 A
6149302 Taheri Nov 2000 A
6308875 Almo Oct 2001 B1
6412639 Hickey Jul 2002 B1
6436085 Lauer Aug 2002 B1
6460702 Hammond Oct 2002 B2
6595361 Sugama Jul 2003 B2
6837027 Hickey Jan 2005 B2
6957738 Hammond Oct 2005 B2
D540665 Gupta et al. Apr 2007 S
7273148 Perry et al. Sep 2007 B2
7293654 Wilson, Jr. et al. Nov 2007 B1
7331463 Hickey Feb 2008 B2
D589347 Dacey Mar 2009 S
7624869 Primer Dec 2009 B2
7628275 Smith Dec 2009 B2
D609819 Tomes et al. Feb 2010 S
7673754 Wilson, Jr. et al. Mar 2010 B2
D623765 Tomes et al. Sep 2010 S
7798323 McCann et al. Sep 2010 B1
D636894 Tomes et al. Apr 2011 S
7967139 Brinker Jun 2011 B2
D650912 Tomes et al. Dec 2011 S
D657124 Dacey et al. Apr 2012 S
8167130 Holstein May 2012 B2
8240471 Brinker Aug 2012 B2
8261963 Gaynor et al. Sep 2012 B2
8302775 Holstein Nov 2012 B2
8448786 Tomes et al. May 2013 B2
8464722 Chua Jun 2013 B2
8485419 Gaynor et al. Jul 2013 B2
8631935 Tomes et al. Jan 2014 B2
8678190 Tomes et al. Mar 2014 B2
8685189 Pamperin et al. Apr 2014 B2
D704856 Tomes et al. May 2014 S
8727957 Smith et al. May 2014 B2
8746452 Tomes et al. Jun 2014 B2
8789702 Shingyouchi-Hall Jul 2014 B1
8852502 Landgrebe et al. Oct 2014 B2
8875940 Danchisin et al. Nov 2014 B2
9162781 Lien Oct 2015 B2
9174782 Gaynor et al. Nov 2015 B2
9254176 Hartley Feb 2016 B2
D752452 Kearns et al. Mar 2016 S
9283352 Tomes et al. Mar 2016 B2
9296535 Gaynor et al. Mar 2016 B2
9327042 Griesbach, III et al. May 2016 B2
D764943 Murray et al. Aug 2016 S
9522753 Tomes et al. Dec 2016 B2
9693756 Tomes et al. Jul 2017 B2
9745088 Tomes et al. Aug 2017 B2
9795761 Lockwood et al. Oct 2017 B2
9808400 Tomes et al. Nov 2017 B2
9808596 Tomes et al. Nov 2017 B2
9872969 Conway et al. Jan 2018 B2
10413700 Wiley et al. Sep 2019 B2
10537707 Brooks et al. Jan 2020 B2
10639120 Turturro et al. May 2020 B2
10799311 Loui et al. Oct 2020 B2
20020088729 Urbanski Jul 2002 A1
20040031721 Mann Feb 2004 A1
20040158186 Hall Aug 2004 A1
20040256283 Jasper et al. Dec 2004 A1
20050211590 McClure et al. Sep 2005 A1
20050224392 Perry et al. Oct 2005 A1
20050268573 Yan Dec 2005 A1
20060206992 Godshaw et al. Sep 2006 A1
20060231443 Jonasson et al. Oct 2006 A1
20070161971 House Jul 2007 A1
20070260166 Johnson Nov 2007 A1
20080007706 Reisinger et al. Jan 2008 A1
20080120945 Holbrook et al. May 2008 A1
20080249476 Bierman et al. Oct 2008 A1
20080283426 Primer et al. Nov 2008 A1
20090230000 Sackos Sep 2009 A1
20090236259 Hicks Sep 2009 A1
20100218462 Murray Sep 2010 A1
20100274205 Morelli et al. Oct 2010 A1
20100307941 Tomes et al. Dec 2010 A1
20100307942 Tomes et al. Dec 2010 A1
20100311026 Tomes et al. Dec 2010 A1
20110232234 Lockwood et al. Sep 2011 A1
20110233079 Macinnes et al. Sep 2011 A1
20110284012 McCollough Nov 2011 A1
20110284410 Lockwood Nov 2011 A1
20110290260 Tomes et al. Dec 2011 A1
20110290262 Tomes Dec 2011 A1
20120065566 Bar-Natan Mar 2012 A1
20120145589 Macinnes et al. Jun 2012 A1
20120150123 Lawrence et al. Jun 2012 A1
20120168334 Wittrock Jul 2012 A1
20120202000 Bricker et al. Aug 2012 A1
20120222686 Lockwood et al. Sep 2012 A1
20120298114 Landsman et al. Nov 2012 A1
20120318706 Holstein Dec 2012 A1
20120325704 Kerns et al. Dec 2012 A1
20130037440 Danchisin et al. Feb 2013 A1
20130056011 Taub et al. Mar 2013 A1
20130081355 Gaynor et al. Apr 2013 A1
20130092724 Gaynor Apr 2013 A1
20130111852 Farmer et al. May 2013 A1
20130112589 Lien et al. May 2013 A1
20130152946 Sosnowski Jun 2013 A1
20130269713 Bui et al. Oct 2013 A1
20130277248 Tomes et al. Oct 2013 A1
20140021087 Adler et al. Jan 2014 A1
20140119677 Lerner May 2014 A1
20140138269 Ghosh May 2014 A1
20140142465 Tomes et al. May 2014 A1
20140231287 Tomes et al. Aug 2014 A1
20140231288 Tomes et al. Aug 2014 A1
20140257250 Palmer Sep 2014 A1
20140262851 Adler et al. Sep 2014 A1
20140272873 Svensson et al. Sep 2014 A1
20140353189 Lotosky-Compton Dec 2014 A1
20150027922 Fresco Jan 2015 A1
20150033673 Lien Feb 2015 A1
20150034521 Lien Feb 2015 A1
20150048103 Danchisin et al. Feb 2015 A1
20150053582 Lloyd et al. Feb 2015 A1
20150083627 Gorman Mar 2015 A1
20150101616 Wiley et al. Apr 2015 A1
20150217919 Varbanov et al. Aug 2015 A1
20150238351 Tsimbler Aug 2015 A1
20150258304 Tomes et al. Sep 2015 A1
20150266649 Sweeney Sep 2015 A1
20150327934 Thomas et al. Nov 2015 A1
20150335855 Tomes et al. Nov 2015 A1
20150367011 Kalmon et al. Dec 2015 A1
20150374729 Glauber et al. Dec 2015 A1
20160016718 Berbert Jan 2016 A1
20160022853 Hajime et al. Jan 2016 A1
20160031606 Ktytor Feb 2016 A1
20160095663 Richart Apr 2016 A1
20160135895 Faasse et al. May 2016 A1
20160166800 Tomes et al. Jun 2016 A1
20160167871 Nickell Jun 2016 A1
20160187309 Kang et al. Jun 2016 A1
20160193444 Tomes et al. Jul 2016 A1
20160271283 Kozin Sep 2016 A1
20170216556 Bierman et al. Aug 2017 A1
20170216558 Hughett et al. Aug 2017 A1
20170232226 Loui et al. Aug 2017 A1
20170275582 Bendis et al. Sep 2017 A1
20170296282 Turturro et al. Oct 2017 A1
20170296283 Turturro et al. Oct 2017 A1
20170296284 Turturro et al. Oct 2017 A1
20170319183 Tomes et al. Nov 2017 A1
20170368302 Brooks et al. Dec 2017 A1
20200147341 Brooks et al. May 2020 A1
Foreign Referenced Citations (11)
Number Date Country
3055995 Jun 2018 EP
836258 Jun 1960 GB
2396550 Jun 2004 GB
9506449 Mar 1995 WO
2010128554 Nov 2010 WO
2011025486 Mar 2011 WO
2011131953 Oct 2011 WO
2013120182 Aug 2013 WO
2015054660 Apr 2015 WO
2016033089 Mar 2016 WO
20170139680 Aug 2017 WO
Non-Patent Literature Citations (30)
Entry
EP 14851523.2 filed Mar. 31, 2016 Extended European Search Report dated Apr. 5, 2017.
EP 14851523.2 filed Mar. 31, 2016 Intent to Grant dated Feb. 26, 2018.
PCT/US14/60172 filed Oct. 10, 2014 International Search Report and Written Opinion dated Mar. 25, 2015.
PCT/US2017/017528 filed Feb. 10, 2017 International Search Report and Written Opinion dated Jun. 21, 2017.
PCT/US2018/050473 filed Sep. 11, 2018 International Search Report and Written Opinion dated Nov. 28, 2018.
Thompson, H; “Optimizing Package Design for EtO Sterilization”; 12,35 https://web.archive.org/web/20160112004508/http://www.mddionline.com/article/optimizing-package-design-eto-sterilization; Jan. 12, 2006 (downloaded from the World Wide Web, Jun. 6, 2017]; figure; 1st paragraph.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Advisory Action dated Jun. 22, 2017.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Final Office Action dated Apr. 4, 2017.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Final Office Action dated Jul. 25, 2018.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Non-Final Office Action dated Jan. 7, 2019.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Non-Final Office Action dated Nov. 1, 2017.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Notice of Allowance dated May 15, 2019.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Notice of Panel Decision dated Aug. 1, 2017.
U.S. Appl. No. 14/512,235, filed Oct. 10, 2014 Non-Final Office Action dated Sep. 9, 2016.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Advisory Action dated Apr. 26, 2019.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Advisory Action dated Jan. 2, 2020.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Final Office Action dated Feb. 21, 2019.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Final Office Action dated Oct. 29, 2019.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Non-Final Office Action dated May 18, 2020.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Non-Final Office Action dated May 31, 2019.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Non-Final Office Action dated Sep. 14, 2018.
U.S. Appl. No. 15/430,349, filed Feb. 10, 2017 Restriction Requirement dated Jul. 12, 2018.
U.S. Appl. No. 15/701,152, filed Sep. 11, 2017 Final Office Action dated Jul. 9, 2019.
U.S. Appl. No. 15/701,152, filed Sep. 11, 2017 Non-Final Office Action dated Feb. 8, 2019.
U.S. Appl. No. 15/701,152, filed Sep. 11, 2017 Restriction Requirement dated Oct. 1, 2018.
U.S. Appl. No. 16/738,953, filed Jan. 9, 2020 Examiner's Answer dated Jun. 9, 2022.
U.S. Appl. No. 16/738,953, filed Jan. 9, 2020 Final Office Action dated Sep. 9, 2021.
U.S. Appl. No. 16/738,953, filed Jan. 9, 2020 Non-Final Office Action dated May 7, 2021.
U.S. Appl. No. 17/063,451, filed Oct. 5, 2020 Non-Final Office Action dated Nov. 3, 2021.
U.S. Appl. No. 17/063,451, filed Oct. 5, 2020 Notice of Allowance dated May 3, 2022.
Related Publications (1)
Number Date Country
20220346900 A1 Nov 2022 US
Provisional Applications (1)
Number Date Country
62294944 Feb 2016 US
Divisions (2)
Number Date Country
Parent 17063451 Oct 2020 US
Child 17866980 US
Parent 15430349 Feb 2017 US
Child 17063451 US