The present invention relates to a wrapper for a group of tobacco industry products, particularly but not exclusively to a wrapper for packaging smoking articles such as cigarettes. The invention also relates to a bundle comprising the wrapper according to the invention and to a tobacco industry product pack comprising the bundle.
Cigarette packs are known to have a re-closable label provided on a wrapped bundle of cigarettes. Pulling the label exposes an extraction opening for extracting the cigarettes from the bundle. The label includes a region of pressure sensitive adhesive that allows the label to be re-positioned to close the extraction opening after first opening.
In accordance with embodiments of the invention, there is provided a wrapper for a group of tobacco industry products comprising:
The weakened region is preferably configured to guide a tear propagating from the end of the cut-line.
The barrier material may comprise a major surface and an end surface separated from the major surface by a fold-line. The cut-line may be formed in said major surface so that when the tab is pulled, the tear propagates in the major surface from the end of the cut-line towards said fold-line between said major surface and said end surface.
Preferably, the weakened region extends into the end surface from the major surface over the fold-line.
The weakened region may comprise a plurality of parallel lines of weakness in the barrier material that extend in a direction away from the end of said cut-line towards the end surface, said lines of weakness being parallel to a direct tear propagation path, the direct tear propagation path being defined as the shortest path that extends from the end of the cut-line to the end surface.
The cut-line may extend between the lines of weakness.
In another embodiment, the lines of weakness may be spaced from the end of the cut-line in the direction of the direct tear propagation path.
In any embodiment employing parallel lines of weakness, one of said parallel lines of weakness may extend along said direct tear propagation path.
In another embodiment, the weakened region is configured to redirect a tear propagating from the end of the cut-line towards the direct tear propagation path.
In this embodiment, the weakened region may comprise a first and a second converging line of weakness, said first and second converging lines of weakness meeting on said direct tear propagation path.
In some embodiments, the end of the cut-line extends between said first and second converging lines of weakness.
Preferably, a third line of weakness extends along said direct tear propagation path from where said first and second lines of weakness meet.
In preferred embodiments, the lines of weakness are score lines extending partially through the thickness of the barrier material. Most preferably, the lines of weakness are laser cut score lines.
The cut-line preferably extends fully through the thickness of the barrier material.
In a preferred embodiment, there is a cover flap on the barrier material that extends over the cut-line, said cover flap being adhered to the barrier material such that lifting the cover flap pulls the tab to propagate the tear from the end of the cut-line.
Preferably, at least a peripheral region of the cover flap extending beyond the cut-line is adhered to the barrier material by a pressure sensitive releasable adhesive.
The cover flap may be adhered to an outer face of the barrier material with the weakened region formed on said outer face. Alternatively, the weakened region may be formed on an inner face, i.e. the surface of the barrier material that faces the smoking articles.
According to another aspect of the invention, there is provided a bundle comprising the wrapper of the invention, which has been wrapped around a group of tobacco industry products.
According to another aspect of the invention, there is provided a tobacco industry product pack comprising the bundle of the invention and a container having a base, and a lid hingedly attached to the base, the bundle being received in the base.
Embodiments of the invention will now be described, by way example only, with reference to the accompanying drawings, in which:
The wrapped bundle 1 comprises a flexible and tearable barrier material 3 wrapped around a group of cigarettes 2, for example twenty cigarettes as shown. The cigarettes 2 are arranged in rows such that the overall shape of the wrapped bundle 1 is substantially cuboid, or parallelepiped in shape.
The barrier material 3 comprises a major surface 4, a rear surface 5, opposing side surfaces 6, 7 and an upper end surface 8. The wrapped bundle 1 as shown in the accompanying drawings has square edges but it will be appreciated that the edges may also be rounded or chamfered.
As shown in
The starting cut 9 may comprise other shapes. For example, the starting cut 9 may incorporate or be formed by a curved shape.
An adhesive label 14 is adhered to the barrier layer 3 such that it covers and seals the starting cut 9.
The adhesive label 14 shown in
Also shown in
As the tab 13 is pulled in response to pulling on the pull tab 17, tears propagate through the barrier material 3 of the major surface 4, starting from the end 11a, 12a of each of the second and third cuts 11, 12. Ideally, the tears propagate along a direct tear propagation path 18 (represented by dashed lines in
Depending on the arrangement and extent of the adhesive label 14, and the extent to which a user pulls on the pull tab 17, the tears may propagate to a point on the end surface 8, to the rear end edge 16, or over the rear end edge 16 and onto the rear surface 5 of the wrapped bundle 1.
The above described application of a pulling force to the adhesive label 14 and the consequential tearing of the barrier material 3 creates an extraction opening 19, as shown in
In an alternative embodiment, the starting cut 9 comprises a line of weakness, rather than a through cut as described above. In this way, the application of a pulling force to the pull tab 17 will cause the line of weakness to tear and create a starting cut, from which the barrier material 3 will tear in order to form the extraction opening 19.
As indicated above, the direct tear propagation path 18 in the major surface 4 is essentially the shortest linear path extending from each end 11a, 12a of the second and third cut lines 11, 12 to the front end edge 15 in a longitudinal direction towards the upper end surface 8. However, depending on slight variations to the direction to which a pulling force may be applied to the tab 17, the tear may start to propagate from each end 11a,12a of the second and third cut lines 11, 12 along a tear propagation path that does not exactly correspond or align with the direct tear propagation path 18.
According to embodiments of the present invention, to provide control in the direction in which the tear propagates from each end 11a, 12a of the second and third cut lines 11, 12 of the starting cut 9, the barrier material 3 is provided with a weakened region 20, represented only in outline in
The weakened region 20 extends transversely across the major surface 4 of the barrier layer so that it bridges the direct tear propagation path 18, i.e. it extends in a lateral direction across the major surface 4 of the barrier material 3 in a direction between the opposing side surfaces 6,7. The width of each weakened region 20 is greater that the width of each of the second and third cut-lines 11, 12. In particular, the total width of the weakened region 20, in a direction extending between the opposing side surfaces 6, 7 is at least sufficient to ensure that a tear propagating from the ends 11a, 12a of the second and third cut lines 11, 12 as a result of pulling on the tab 17 will always meet the weakened region 20 and so be guided thereby, even when a tear propagating from each end 11a, 12a of the second and third cut lines 11, 12 is not propagating along the direct tear propagation path 18.
A separate weakened region 20 extends across the ends 11a, 12a of each of the second and third cut lines, as shown in
The weakened region 20 is spaced from each end 11a, 12a of the second and third cut lines 11, 12 so that a tear propagating from each end of the second and third cut lines 11, 12 will meet or intersect the weakened region 20 after a tear has been initiated. However, in some embodiments, the weakened region 20 may be positioned so that a direction in which a tear propagates from each end of the second and third cut lines is directly influenced and controlled by the weakened region 20 as soon as the tear has been initiated. For example, the weakened region 20 may extend over or below the ends 11a, 12a of the cut-lines 11,12, and the weakened region may extend directly from the ends 11a, 12a of the cut-lines 11, 12.
As shown in
In a preferred embodiment, the barrier layer is provided with the weakened region 20 on its inner surface, i.e. its surface that faces the smoking articles. However, it is also possible for the weakened region 20 to be formed on the outer surface, facing the adhesive label 14.
In an alternative arrangement, as shown in
In a modified embodiment of
In another embodiment, as shown in
It will be appreciated that the weakened region, provided by the first and second score lines 20,23, has a width greater than the width of the cut-line, i.e. the distance between the ends 22a, 23a of the score lines 22, 23 is much greater than the width of the cut-line 11, 12. As the mouth of the converging score lines is open in a direction facing the ends 11a, 12a of the cut-lines 11, 12, they extends across the end of said cut-line and control the direction of the tear propagating from the end 11a, 12a of the cut-line 11, 12, even if the tear is not following the line of the direct tear propagation path 18.
When a tear propagates from each end of the second and third cut lines 11, 12 in a direction other than along the direct tear propagation path 18, it will intersect one of the first and second score lines 22, 23. As the tab 13 continues to be pulled, the tear is guided by the intersected score line 22, 23, which forms a path of least resistance, in a direction towards the direct tear propagation path 18 until it reaches the direct tear propagation path at the point at which the first and second score lines 22, 23 meet each other. Once the tear has reached this point, further pulling on the tab 13 causes the tear to propagate along the direct tear propagation path 18 by the third score line 24, which forms a further path of least resistance for the tear to follow. This embodiment therefore has the advantage of guiding a tear that is deviating away from the direct tear propagation path 18 in a direction back to the direct tear propagation path 18 and then guiding it along the direct tear propagation path 18.
In a modified embodiment, the third score line 24 may be omitted so that the tear is guided to the point at which the first and second score lines 22, 23 meet on the direct tear propagation path 18. The tear then continues to propagate beyond this point without further guidance as the tab 13 is pulled further.
It will be appreciated that in the embodiments described above, the starting cut 9 is preferably a through cut in the major surface 4 of the barrier material 3. However, it may be a line of weakness formed by scoring or partially cutting the barrier material along the starting cut 9.
The adhesive label 14 may be at least partially adhered to the barrier material 3 with pressure sensitive adhesive. In particular, as shown in
Therefore, the label 14 comprises an overlapping region 26 that surrounds the extraction opening 19. This overlapping region 26 of the adhesive label 14 may be provided with a coating of pressure sensitive adhesive so that the adhesive label 14 can be repositioned over the extraction opening 19 so that the pressure sensitive adhesive will re-adhere to the barrier material 3 and hold the adhesive label 14 in place over the extraction opening 19.
The underside surface of the adhesive label 14 may be entirely coated with pressure sensitive adhesive or, regions of the underside surface may be coated with permanent adhesive or no adhesive, in addition to the pressure sensitive adhesive in the overlapping region 26.
The torn section 27 of the barrier material 3, which has been separated from the remainder of the barrier material 3 to form the extraction opening 19, remains adhered to the adhesive label 14 as shown in
The torn section 27 may be attached to the adhesive label 14 by pressure sensitive adhesive, or by a region of permanent adhesive provided between the torn section 27 and the adhesive label 14. If the torn section 27 is attached to the adhesive label 14 by pressure sensitive adhesive then the pressure sensitive adhesive may have an increased coating weight in the region of the torn section 27 to prevent the torn section 27 from detaching from the adhesive label 14 during use. The strength of the adhesive that adheres the label 14 to the torn section 27 is such that the barrier layer 3 will tear. Separation of the torn section 27 from the adhesive label 14 is prevented.
Therefore, the adhesive label 14 and the torn section 27 of the barrier material 3 form a re-usable cover flap 28 for closing the extraction opening 19 after first opening. The pressure sensitive adhesive on the overlapping region 26 of the adhesive label 14 is used to reattach the cover flap 28 and the barrier material 3.
In another embodiment, the adhesive label 14 is provided with single-use adhesive in the overlapping region 26, so that the cover flap 28 can be repositioned over the extraction opening 19 but the adhesive label 14 will not re-adhere to the barrier material 3.
A part of the adhesive label 14 may be permanently adhered to the barrier material 3, so that the cover flap 28 is retained on the wrapped bundle 1 and cannot be completely removed. In other embodiments, the cover flap 28 may be removed completely from the wrapped bundle 1 on opening, by using single-use adhesive over the whole of the adhesive label 14, or by providing a tear-off line through the adhesive label 14.
In combination with the adhesive label 14 covering the starting cut 9, the front face 5, end face 9 and rear face 5, the wrapped bundle 1 is sealably closed prior to first opening by pulling on the pull tab 17.
The inner frame 30 comprises a front wall 31, a rear wall 32, opposing side walls 33, 34, a bottom wall 35 and a top wall 36, that correspond to the front face 4, rear face 5, opposing side faces 6, 7 and end faces 8, 9 of the wrapped bundle 1, once the inner frame 30 is wrapped in the barrier material 3. The inner frame 30 also comprises an aperture 37 formed in the end wall 36 and front wall 31 that is aligned with the above described extraction opening 19 after first opening of the wrapped bundle 1, as shown in
In this example, the aperture 37 in the inner frame 30 extends partially across the top wall 36 and front wall 31 of the inner frame 30. Therefore, when the extraction opening 19 is formed it is aligned with the aperture 37 in the inner frame 30.
The inner frame 30 provides additional strength and supports the cigarettes 19. Moreover, if the wrapped bundle 1 is provided with a reduced internal pressure, for example a partial vacuum, then the inner frame 30 helps protect the cigarettes 2 against the crushing force of the atmospheric pressure acting on the outside of the wrapped bundle 1.
In some examples, the aperture 37 in the inner frame 30 is sized and positioned such that, after creating the extraction opening 19 in the barrier material 3 by pulling the adhesive label 17, at least some edges of the aperture 37 lie within the extraction opening 19.
The unbroken portion of the barrier material 3 preferably comprises a polymer, such as polypropylene. In this case, the fibres of the polymer material may be orientated and the barrier material 3 arranged such that the fibres are orientated in the direction of the desired tear lines. Therefore, the polymer material will tear more easily and more neatly as the adhesive label 14 is pulled to form the extraction opening 19. Otherwise, the polymer may stretch and deform as it is torn, leaving the extraction opening 19 with uneven edges and the adhesive label 14 may not easily seal over such edges.
The barrier material 3 may be cut or weakened by mechanical means, for example a rotary cutter having a fixed blade depth. Alternatively, the barrier material 3 may be cut using lasers with a preselected power and/or wavelength so that the laser cuts through only the desired parts of the layers of the barrier material 3.
The barrier material 3 may comprise a polymer (for example polypropylene), a metal foil, a metallised film (for example a metallised polymer) or any other flexible material suitable for packaging.
In a preferred example, the barrier material 3 comprises a three-layer laminate, having outer layers of orientated polypropylene and a middle layer of metal foil, for example aluminium foil.
As described hereinafter, to form the wrapped bundle 1 the barrier material 3 is wrapped around a group of cigarettes 19 and sealably closed. The cigarettes 19 may first be placed within an inner frame 30 to support and protect the cigarettes 19, and then the barrier material 3 can be wrapped around the inner frame 30 and group of cigarettes 19.
In one example, the edges of the barrier material 3 may be folded against the sides of the contents of the wrapped bundle 1, for example the inner frame 30, to form overlapping flaps that are sealed to each other, for example by using adhesive, heat seal or ultrasonic welding.
In another example, shown in
In particular, the cigarettes 19 can be placed into the inner frame 30, for example by folding the inner frame 30 around the group of cigarettes 19, and then the barrier material 3 can be wrapped around the inner frame 30 as shown.
Firstly, edges of the barrier material 3 can be fin sealed to each other to form a first fin seal 45 that means the barrier material 3 is tubular around the inner frame 30. Then, the ends of the tubular barrier material 3 can also be fin sealed together, to form second and third fin seals 46, 47, as shown in
In another example, schematically shown in
In an alternative example, the first fin seal 45 may be formed across the front face 4 of the wrapped bundle 1, below the adhesive label 14.
As shown in
A fin seal can be formed by pressing parts of the barrier material 3 together and applying heat and/or adhesive to join those parts of the barrier material 3 together. The heat may melt and/or fuse components of the barrier material 3 together.
A fin sealed wrapped bundle 1, as described above, will provide a strong hermetic seal capable of holding a pressure differential. For example, the interior of the wrapped bundle may be provided with a pressure above or below atmospheric pressure.
An increased pressure within the wrapped bundle 1 can be provided by adding air, or some other gas, or liquid, to the interior of the wrapped bundle 1 prior to forming the final seal. A reduced pressure, for example a partial vacuum, can be provided to the interior of the wrapped bundle 1 by extracting air prior to forming the final seal, for example by carrying out the wrapping and sealing process described with reference to
Alternatively, the wrapped bundle 1 may be provided with a one-way valve adapted to permit flow of air in one direction and not the other. The valve on the wrapped bundle 1 can then be provided with either a high pressure source or a low pressure source to move air into or out of the wrapped bundle 1.
Alternatively, the interior of the wrapped bundle 1 may be provided with a gas other than air, for example an inert gas. Additionally, other substances may be added to the interior of the pack as a liquid and allowed to evaporate within the wrapped bundle 1, for example to increase the pressure within the wrapped bundle 1.
As shown in
Alternatively, the wrapped bundle 1 may be provided as packaging itself, without any further pack outer or lid.
As shown in
A lid 50 is hingedly connected to the base portion 49 about a hinge 51. The lid 50 is pivotable between a closed position, where the lid 50 covers the wrapped bundle 1, and an open position, where the wrapped bundle 1 is exposed.
In further embodiments, as shown in
The outside surface of the tab 17 may be attached directly to the inside face 52 of the lid front wall 53, as shown in
In the embodiments of
The wrapped bundle 1 may be provided with an inner frame 55 positioned between the smoking articles 2 and the barrier material, to provide further rigidity to the wrapped bundle 1 and to provide a reaction surface to allow the adhesive label 14 to be pressed back down over the extraction opening.
As used herein, the term ‘pressure sensitive adhesive’ means adhesives that are capable of being reused multiple times. That is, the adhesive is permanently tacky so that two components can be detached and reattached repeatedly.
As used herein, the term ‘permanent adhesive’ means adhesives that are intended to strongly bond together two components such that they will not separate in normal use.
As used herein, the term “tobacco industry product” is to be understood as including smoking articles comprising combustible smoking articles such as cigarettes, cigarillos, cigars, tobacco for pipes or for roll-your-own cigarettes, (whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco substitutes or other smokable material), electronic smoking articles such as e-cigarettes, heating devices that release compounds from substrate materials without burning such as tobacco heating products; and hybrid systems to generate aerosol from a combination of substrate materials, for example hybrid systems containing a liquid or gel or solid substrate.
In one embodiment, the tobacco industry product is a smoking article for combustion selected from the group consisting of a cigarette, a cigarillo and a cigar.
In one embodiment, the tobacco industry product is a non-combustible smoking article.
In one embodiment the tobacco industry product is a heating device which releases compounds by heating, but not burning, a substrate material. The material may be for example tobacco or other non-tobacco products, which may or may not contain nicotine. In one embodiment the heating device is a tobacco heating device.
In another embodiment the tobacco industry product is a hybrid system to generate aerosol by heating, but not burning, a combination of substrate materials. The substrate materials may comprise for example solid, liquid or gel which may or may not contain nicotine. In one embodiment, the hybrid system comprises a liquid or gel substrate and a solid substrate. The solid substrate may be for example tobacco or other non-tobacco products, which may or may not contain nicotine. In one embodiment the hybrid system comprises a liquid or gel substrate and tobacco.
The wrapper and bundle are described with reference to tobacco industry products, for example cigarettes. However, it will be appreciated that the wrapper may alternatively be used to wrap a bundle of non-tobacco industry related products or articles. For example, food products, electronics or other consumer goods.
In order to address various issues and advance the art, the entirety of this disclosure shows by way of illustration various embodiments in which the claimed invention(s) may be practiced and provide for a superior wrapper for a group of tobacco industry products. The advantages and features of the disclosure are of a representative sample of embodiments only, and are not exhaustive and/or exclusive. They are presented only to assist in understanding and teach the claimed features. It is to be understood that advantages, embodiments, examples, functions, features, structures, and/or other aspects of the disclosure are not to be considered limitations on the disclosure as defined by the claims or limitations on equivalents to the claims, and that other embodiments may be utilised and modifications may be made without departing from the scope and/or spirit of the disclosure. Various embodiments may suitably comprise, consist of, or consist essentially of, various combinations of the disclosed elements, components, features, parts, steps, means, etc. In addition, the disclosure includes other inventions not presently claimed, but which may be claimed in future.
Number | Date | Country | Kind |
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1701096.8 | Jan 2017 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2018/050139 | 1/18/2018 | WO | 00 |