This application claims the benefit of and priority to Canadian Patent Application No. 2,936,248, entitled “WRENCH FOR BREAKING INTERNAL CONNECTIONS,” filed on Jul. 15, 2016, which claims the benefit of and priority to Canadian Patent Application No. 2,911,012, entitled “WRENCH FOR BREAKING INTERNAL CONNECTIONS,” filed on Nov. 3, 2015, both of which are hereby incorporated by reference in their entireties for all purposes.
This relates to a wrench that is used to make up or break internal connections on a downhole motor.
Wrenches are generally used in industrial applications to apply torque to equipment, either to make up or release threads. For example, when servicing a downhole motor, a makeup/breakout tool is used to separate the various components, which are generally assembled by threaded connections. However, a wrench is generally used for smaller connections or equipment that cannot be engaged by a typical makeup/breakout tool. U.S. Pat. No. 3,844,547 teaches a wrench that can be used as a supplementary wrench for a larger breakout wrench. Gearench Manufacturing Co. of Clifton, Tex. (www.gearench.com) manufactures and sells a variety of wrenches for use in various circumstances.
Certain embodiments commensurate in scope with the original claims are summarized below. These embodiments are not intended to limit the scope of the claims, but rather these embodiments are intended only to provide a brief summary of possible forms of the claimed subject matter. Indeed, the claims may encompass a variety of forms that may be similar to or different from the embodiments set forth below.
According to an aspect, there is provided a wrench for a workpiece, comprising a wrench head, comprising a fixed jaw element and an adjustable jaw element opposite the fixed jaw element, the fixed jaw element and the adjustable jaw element defining a workpiece engagement area that receives and engages the workpiece, a pin and slot connection connecting the fixed jaw element and the adjustable jaw element that permits movement of the adjustable jaw element relative to the fixed jaw element to adjust the size of the workpiece engagement area, and a removable die that engages the slot to restrict the movement of the pin along the slot and define a maximum size of the workpiece engagement area, and an articulated actuator that actuates the wrench head to apply torque to the workpiece.
According to another aspect, the articulated actuator may comprise a telescopic actuator.
According to another aspect, the articulated actuator may comprise a first pivotal connection between the wrench and an elongate body and a second pivotal connection between the elongate body and a base.
According to another aspect, the elongate body may be a linear actuator.
According to another aspect, the wrench head may be reversible.
According to another aspect, the wrench may comprise a plurality of removable dies of different sizes corresponding to different workpiece engagement areas, each of the plurality of removable dies being interchangeable with another of the plurality of removable dies.
According to another aspect, the removable die may comprise a slot engagement portion that is received within the slot and an attachment portion that engages an attachment point on the wrench head.
According to another aspect, the attachment portion may be vertically offset from the engagement portion.
According to another aspect, the wrench may comprise two removable dies that engage opposite sides of the slot to restrict the movement of the pin.
According to an aspect, there is provided a method of using a wrench on a workpiece having a diameter, the method comprising the steps of providing a wrench head mounted to an articulated actuator, the wrench head comprising a fixed jaw element and an adjustable jaw element opposite the fixed jaw element, the fixed jaw element and the adjustable jaw element being connected by a pin and slot connection that permits movement of the adjustable jaw element relative to the fixed jaw element, the fixed jaw element and the adjustable jaw element defining a workpiece engagement area, defining a maximum size of the workpiece engagement area by engaging the slot with a removable die to restrict the movement of the pin along the slot, the maximum size being selected to accommodate the diameter of the workpiece, positioning the workpiece within the workpiece engagement area by moving the adjustable jaw element relative to the fixed jaw element, and with the workpiece within the workpiece engagement area, actuating the articulated actuator to cause the wrench head to apply torque to the workpiece.
According to another aspect, the articulated actuator may comprise a telescopic actuator.
According to another aspect, the articulated actuator may comprise a first pivotal connection between the wrench and an elongate body and a second pivotal connection between the elongate body and a base.
According to another aspect, the elongate body may be a linear actuator.
According to another aspect, the method may further comprise the step of reversing the wrench head relative to the workpiece to apply torque in an opposite direction.
According to another aspect, the method may further comprise the step of changing the maximum size of the workpiece by interchanging the removable die with another removable die selected from a plurality of removable dies of different sizes corresponding to different workpiece engagement areas
According to another aspect, engaging the slot with a removable die may comprise inserting a slot engagement portion of the removable die within the slot and engaging an attachment point on the wrench head with an attachment portion of the removable die.
According to another aspect, the attachment portion may be vertically offset from the engagement portion.
According to another aspect, engaging the slot with a removable die may comprise engaging the slot with two removable dies that engage opposite sides of the slot to restrict the movement of the pin along the slot.
According to an aspect, there is provided a makeup/breakout tool, comprising a chassis, first and second workpiece clamps mounted to the chassis, wherein at least the first workpiece clamp is movable along a length of the chassis, each of the first and second workpiece clamps has a workpiece engagement area sized to receive a workpiece, the workpiece engagement areas being axially aligned, and at least one of the first and second workpiece clamps comprises a clamp actuator for applying torque to the workpiece, a wrench having a wrench head, the wrench being pivotally mounted to the first workpiece clamp, the wrench having a range of pivotal movement that allows the wrench head to move into and out of axial alignment with the workpiece engagement areas of the first and second workpiece clamps, and a wrench actuator that actuates the wrench head to apply torque to the workpiece.
According to another aspect, the wrench may be mounted to the first workpiece clamp by the wrench actuator, and the wrench actuator comprises a telescopic actuator.
According to another aspect, the telescopic actuator may be hydraulic.
According to another aspect, the wrench actuator may be connected to the first workpiece clamp by a first pivotal connection and to the wrench by a second pivotal connection.
According to another aspect, the first workpiece clamp may comprise a carriage that moves the first workpiece clamp along the chassis, and the wrench body may be mounted to the carriage.
According to another aspect, the wrench head may have an adjustable inner diameter.
According to another aspect, the wrench head may be self-adjusting.
According to another aspect, the wrench head may be reversible.
According to another aspect, the first clamp may have a minimum engagement diameter, and the wrench head may have a minimum engagement diameter that is less than the first minimum engagement diameter of the first clamp.
According to an aspect, there is provided a method of making and breaking internal connection on a downhole tool, the method comprising providing a makeup/breakout tool comprising a chassis, first and second workpiece clamps mounted to the chassis, wherein at least the first workpiece clamp is movable along a length of the chassis, each of the first and second workpiece clamps has a workpiece engagement area sized to receive a workpiece, the workpiece engagement areas being axially aligned, and at least one of the first and second workpiece clamps comprises a clamp actuator for applying torque to the workpiece, a wrench having a wrench head, the wrench being pivotally mounted to the first workpiece clamp, the wrench having a range of pivotal movement that allows the wrench head to move into and out of axial alignment with the workpiece engagement areas of the first and second workpiece clamps, and a wrench actuator that actuates the wrench head to apply torque to the workpiece, placing a the downhole tool into the workpiece engagement area of the first and second workpiece clamps, using the clamp actuator of at least one of the first and second workpiece clamps, manipulating a first threaded connection of the downhole tool having a diameter greater than a minimum engagement diameter, pivoting the wrench head into axial alignment with the workpiece engagement areas of the first and second clamps, and using the wrench actuator, manipulating a second threaded connection of the downhole tool having a diameter less than a minimum engagement diameter of the at least one of the first and second workpiece clamps.
According to another aspect, the wrench may be mounted to the first workpiece clamp by the wrench actuator, and the wrench actuator may comprise a telescopic actuator.
According to another aspect, the telescopic actuator may be hydraulic.
According to another aspect, the wrench actuator may be connected to the first workpiece clamp by a first pivotal connection and to the wrench by a second pivotal connection.
According to another aspect, the first workpiece clamp may comprise a carriage that moves the first workpiece clamp along the chassis, and the wrench body may be mounted to the carriage.
According to another aspect, the wrench head may have an adjustable inner diameter.
According to another aspect, the wrench head may be self-adjusting.
According to another aspect, the wrench head may be reversible.
According to another aspect, the first clamp may have a minimum engagement diameter, and the wrench head may have a minimum engagement diameter that is less than the first minimum engagement diameter of the first clamp.
In other aspects, the features described above may be combined together in any reasonable combination as will be recognized by those skilled in the art.
These and other features will become more apparent from the following description in which reference is made to the appended drawings, the drawings are for the purpose of illustration only and are not intended to be in any way limiting, wherein:
A makeup/breakout tool, generally identified by reference numeral 10, will now be described with reference to
Referring to
Referring to
Referring to
In order to allow wrench 24 to properly engage workpiece 20, and to be moved out of the way when not in use, wrench 24 preferably has a number of positions that can be achieved, for example, by providing movable or adjustable connections. As shown, wrench 24 is pivotally mounted to the first workpiece clamp 14 by a pivotal mounting 28 connected to wrench actuator 30, which is in turn connected to wrench 24 by a second pivotal connection 32. As shown in
Wrench 24 preferably has a range of pivotal movement that allows wrench head 26 to move into and out of axial alignment with workplace engagement areas 18 of first and second workpiece clamps 14 and 16. Referring to
Referring to
Referring to
Referring to
Pin and slot connection 40 as shown is formed from slot 50 formed in fixed jaw element 44 and pin 52 attached to adjustable jaw element 46, connecting fixed jaw element 44 and adjustable jaw element 46 and permitting movement of adjustable jaw element 46 relative to fixed jaw element 44 in order to adjust the size of workpiece engagement area 48. Removable die 42 engages slot 50 to restrict the movement of pin 52 along slot 50 in order to define a maximum size of the workpiece engagement area 48 by controlling the position of pin 52, as discussed above. It will be understood that pin and slot connection 40 may also be formed with slot 50 being located in adjustable jaw element 46, and pin 52 being attached to fixed jaw element 44, with the location of die 42 being changed accordingly. It will be understood that die 42 might be on one end of slot 50 as shown, such that it only fixes the maximum size of workpiece engagement area 48, or two dies 42 may be used such that pin 52 is fixed in a particular location along slot 50. When die 42 is placed at only one end of slot 50, as shown, it will be possible for pin 52 to move toward end 36 of wrench 24. However, when workpiece 20 is placed in workpiece engagement area 48 the adjustable jaw element 46 will no longer be able to move freely to decrease the size of workpiece engagement area. It will also be understood that a single die 42 may be used in slot 50, as shown in
Referring to
As discussed above, wrench 24 has an actuator 30, which is an articulated actuator 30 that actuates wrench head 26 to apply torque to workpiece 20. Articulated actuator 30 may be a linear actuator, such as a telescopic actuator, and may have a second pivotal connection 32 between wrench 24 and an elongate body and a first pivotal connection 28 between the elongate body and a base. It will be understood that other means of actuating wrench head 26 as known in the art and discussed above may be used. Wrench head 26 may be reversible, as discussed above, allowing for torque to be applied to workpiece 20 in either a clockwise or a counter-clockwise direction.
A method of using wrench 24 on workpiece 20 will now be described. Wrench head 26 is provided, and a maximum size of workpiece engagement area 48 is defined by engaging slot 50 with removable die 42 to restrict the movement of pin 52 along slot 50. The maximum size is selected to accommodate the diameter of a given workpiece 20. Workpiece 20 is positioned within workpiece engagement area 48 by moving adjustable jaw element 46 relative to fixed jaw element 44. With workpiece 20 within workpiece engagement area 48, articulated actuator 30 is actuated to cause wrench head 26 to apply torque to workpiece 20. It will be understood that die 42 may be inserted to define the maximum size of workpiece engagement area 48 either prior to or after positioning workpiece 20 and moving adjustable jaw element 46. Removable die 42 may be engaged with the slot by inserting slot engagement portion 54 within slot 50, and engaged with attachment point 58 on wrench head 26 using attachment portion 56 of removable die 42. The same procedure may be used to engage slot 50 with two removable dies 42 that engage opposite sides of slot 50, as shown in
Technical effects of the disclosure include an adjustable wrench with jaws that may be maintained at various sizes to accommodate different size workpieces. The use of removable dies, as described above, enable the fixed jaw element and adjustable jaw element of the wrench to be maintained in a desired relationship in order to define a desired workpiece engagement area for the adjustable wrench. The removability and the interchangeability of the dies may facilitate adjustment of the wrench to standard pipe sizes.
In this patent document, the word “comprising” is used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded. A reference to an element by the indefinite article “a” does not exclude the possibility that more than one of the elements is present, unless the context clearly requires that there be one and only one of the elements.
The scope of the following claims should not be limited by the preferred embodiments set forth in the examples above and in the drawings, but should be given the broadest interpretation consistent with the description as a whole.
While only certain features of the present disclosure have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the present disclosure.
Number | Date | Country | Kind |
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CA 2911012 | Nov 2015 | CA | national |
CA 2936248 | Jul 2016 | CA | national |
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20170122045 A1 | May 2017 | US |