The invention relates to wrenches (known in the United Kingdom as spanners).
A wrench is a tool for applying torque to fasteners, such as nuts and bolts, for the purpose of tightening or slackening the fastener. In general, wrenches are designed to be used on fasteners that have a polygonal drive receiving portion comprising a number of generally flat drive receiving surfaces. The head portion of an open ended wrench comprises an open-sided fastener receiving aperture having a pair of opposed fastener engaging surfaces that are spaced apart by a distance corresponding to the size of fastener they are designed to be used on. Ring wrenches have a generally circular head portion that defines a closed fastener receiving aperture. The internal surface defining the aperture is shaped to engage the type and size of fastener it is designed to be used on.
Particularly in cases in which high levels of torque need to be applied to a fastener, a ring wrench is the better tool. An open ended wrench only has two torque applying surfaces and, particularly when high levels of torque are being applied, they can easily slip off of the fastener. This usually results in damage to the fastener. Specifically, the corners formed where adjacent drive receiving surfaces meet are rounded off making it more difficult for the wrench to successfully apply high levels of torque to the fastener. Ultimately, the damage can effectively round off the fastener drive receiving surfaces to the extent a conventional wrench can no longer successfully operate the fastener. This is a particular problem where the fastener is in place and the user of the wrench is trying to loosen it.
Ring wrenches have the same number of fastener engaging surfaces as the fastener has drive receiving surfaces. With ring wrenches, because the fastener receiving aperture is closed there is no danger of the tool slipping off of the fastener and because the applied torque is distributed more evenly around the fastener, it is less likely high levels of applied torque will result in the corners of the fastener being rounded off. Unfortunately, there are many applications for which a ring wrench cannot be used. For example, where a nut is located on a pipe, it is not possible to fit a ring wrench over the pipe and so an open ended wrench has to be used.
The nut that secures a brake pipe to brake unit on an automobile is one example of a fastener that has to be worked on with an open ended wrench. Because of their position on the vehicle, these nuts are exposed to all of the adverse weather and other environmental conditions to which a vehicle is exposed. They are also relatively small in size and so in the circumferential direction of the nut, the drive receiving surfaces are relatively short. The result is that relatively high levels of torque are needed to release them. Often when such levels of torque are applied, the wrench head portion slips off rounding off the corners of the nut. This problem is often exacerbated by the location of the nut, which is typically such that only one or two pairs of drive receiving surfaces are accessible. Once the corners of those drive receiving surfaces have been wrung off, it is not usually possible to loosen the nut with a conventional open ended wrench.
The invention provides a wrench comprising a handle portion, a head portion releasably secured to the handle portion and a release device, the head portion having an inner surface that defines a fastener receiving aperture having a plurality of fastener engaging surfaces and a side entry to said fastener receiving aperture and being movable relative to the handle portion between a loading position in which the side entry is open to permit an elongate member attached to a fastener to be moved into said fastener receiving aperture to permit said fastener engaging surfaces to be moved into engagement with the fastener by relative movement of the head portion and fastener in a lengthways direction of the elongate member and an operating position in which said side entry is closed and the head portion is operable to close said fastener engaging surfaces around the fastener received in said fastener receiving aperture in response to a torque applied in a predetermined direction using said handle portion, and said release device bring arranged to at least assist in releasing the head portion from the handle portion to permit the head portion to be separated from the handle portion.
The invention includes a wrench comprising:
a handle;
a socket head having an inner surface that defines a fastener receiving aperture having a plurality of fastener engaging surfaces and a side entry to said fastener receiving aperture through which an elongate member attached to a fastener can be inserted into said fastener receiving aperture to permit said fastener engaging surfaces to be moved into engagement with the fastener by relative movement in a lengthways direction of the elongate member, said socket head being pivotably connected to said handle so as to be pivotable to positions in which it extends transversely to said handle to permit access to said side entry and a position generally in line with said handle in which entry to said side entry is blocked and being operable to close said fastener engaging surfaces around a fastener received in said fastener receiving aperture in response to a torque applied in a predetermined direction using said handle; and
a force applying device arranged to apply a force to the socket head to release the socket head from said pivotable connection to allow the socket head to be separated from the handle.
The invention also includes a method of operating a wrench for applying a torque to a fastener attached to an elongate member, the method comprising:
causing relative movement of a head portion of a wrench and the elongate member such that the elongate member passes through a side entry to a fastener receiving aperture defined by the head portion and is received in the fastener receiving aperture;
causing relative movement of the head portion and elongate member in a lengthways direction of the elongate member to bring the fastener into the fastener receiving aperture;
releasably connecting a handle portion of the wrench to the head portion; and applying a torque to said handle portion in a predetermined direction to close the fastener receiving aperture around the fastener so as to engage the fastener and apply a torque thereto.
The invention also includes a wrench comprising a handle portion and a head portion, the head portion being movably connected with said handle portion so as to be movable relative to the handle portion between a storage position in which it is at least partially received within said handle portion and use positions in which it projects from the handle portion, the head portion having an inner surface that defines a fastener receiving aperture having a plurality of fastener engaging surfaces and a side entry to said fastener receiving aperture through which an elongate member attached to a fastener can be inserted into said fastener receiving aperture to permit said fastener engaging surfaces to be moved into engagement with the fastener by a movement in a lengthways direction of the elongate member and being operable to close said fastener engaging surfaces around a fastener received in said fastener receiving aperture in response to a torque applied in a predetermined direction using said handle portion.
The invention also includes a wrench comprising a handle portion and a head portion, the head portion having an outer side surface and an inner surface that defines a fastener receiving aperture that has a plurality of fastener engaging surfaces and being operable to close said fastener engaging surfaces around a fastener received in said fastener receiving aperture in response to a torque applied in a predetermined direction using said handle portion, said outer side surface having a plurality of concave portions, each of which is disposed generally opposite a said fastener engaging surface.
The invention also includes a wrench comprising a handle portion and a head portion, the head portion having an inner surface that defines a fastener receiving aperture that has a plurality of fastener engaging surfaces and being operable to close said fastener engaging surfaces around a fastener received in said fastener receiving aperture in response to a torque applied in a predetermined direction using said handle portion, at least some of said fastener engaging surfaces being provided on a portion of said head portion that comprises a series of alternately oppositely facing generally C-shaped sections arranged end to end and forming an outer end of the head portion.
The invention also includes a method of operating a wrench for applying a torque to a fastener attached to an elongate member, the method comprising:
moving a head portion of the wrench relative to a handle portion of the wrench to a position at which a side entry to a fastener receiving aperture defined by the head portion is open;
causing relative movement of the wrench and the elongate member such that the elongate member passes through the side entry and into the fastener receiving aperture,
causing relative movement of the wrench and elongate member in a lengthways direction of the elongate member to bring the fastener into the fastener receiving aperture; and applying a torque to said handle portion in a predetermined direction to close the fastener receiving aperture around the fastener so as to engage the fastener and apply a torque thereto.
In order that the invention may be well understood, an embodiment thereof, which is given by way of example only, will now be described with reference to the drawings in which:
Referring to
The head portion 14 is a generally U-shaped member comprising elongate leg portions 34, 36 interconnected at one end by an arcuate portion 38. The leg portion 34 is longer than the leg portion 36 and has a semi-circular recess 40 provided at its free end. The leg portion 36 has a notch 42 provided in the outer side 44 of its free end. As best seen in
The fastener engaging surfaces 46 are flat surfaces angled so as to be able to engage respective drive receiving flat surfaces of the size and shape of fastener the head portion 14 is intended to operate. As best seen in
The outer side surface of the arcuate portion 38 has a number of concave portions 56 that are disposed generally opposite a respective fastener engaging surface 46. Specifically, there are concave portions 56 disposed generally opposite the three fastener engaging surfaces 46 at the end of the head portion 14. There are also concavities 58 in the outside surface of each of the leg portions 34, 36 behind (i.e. generally opposite) the fastener engaging surfaces 46 immediately adjacent the passage 52. The effect of the convex fastener engaging surfaces 46, concave surface portions 48, concave portions 56 and concavities 58 is to divide the part of the head portion 14 that defines the fastener receiving apertures 50 into a series of alternating oppositely facing generally C-shaped portions that provide a corrugated effect. It has been found that the structure resulting from this configuration provides flexibility in the fastener receiving aperture shape that can provide adjustability for adjusting to grip misshapen and damaged fasteners coupled with sufficient strength to operate tight fasteners. The concave surface portions 48 define the corners of the polygonal fastener receiving aperture 50 and act in the manner of a curved spring hinge. It will be appreciated that the curvature of the concave surface portions 48 allows the hinge-like action and avoids the problem of stress concentration that would arise if sharp corners were used.
The rivets 20, 22, 24, 26 are positioned and shaped such that they also serve as posts that in use of the wrench 10 are engaged by the head portion 14. As shown in
The rivet 22 is positioned between the rivets 20, 24 such that it provides an abutment that limits movement of the free end of the leg portion 36 towards the leg portion 34. This prevents excessive deformation of the head portion 14. In some orientations of the head portion 14, the rivet 22 also assists in keeping the recess 40 engaged with the rivet 24.
As can be seen in
Use of the wrench 10 to release a nut 70 securing a brake pipe 72 to a brake unit 74 will now be described with particular reference to
Once the nut 70 is engaged in the fastener receiving aperture 48, the handle portion 12 is rotated towards the head portion 14 (in the anticlockwise direction as viewed in
It will be understood that the process of using the wrench 10 to release a nut 70 securing a brake pipe as previously described could be modified by fitting the head portion 14 to the nut without the handle portion 12 and then connecting the handle portion to the head portion. This may be convenient when the wrench is used in confined spaces.
It will be appreciated that the gripping force applied by the fastener engaging surfaces 46 will increase as the torque applied to the handle portion 12 increases and so in cases in which high levels of torque are needed to move a tight fastener, the gripping force will be increased and the wrench should not slip on the fastener.
It will be appreciated that the concave outer side surface portions 56 of the head portion 14 improve the flexibility of the head portion making it better able to adjust its shape in response to the applied torque for gripping a fastener, even in cases in which due to damage to the fastener, the fastener's drive receiving surfaces are rounded off and undersize such as to be quite different to the design size.
It will be appreciated that as viewed in
It will be appreciated that by making the head portion 14 releasable from the handle portion 12, it is possible to have just one handle portion for a range of sizes of head portion. The differences in the head portions may be the size and/or shape of the fastener receiving aperture and/or the length or angularity of the head portion. It will be appreciated that there is economic efficiency in having one handle portion that can accommodate multiple interchangeable head portions.
It will be understood that in embodiments having a releasable, detachable, head portion, it will often be desirable to make the releasable connection between the head portion and handle portion sufficiently secure to prevent the head portion from being accidentally disconnected when in use. For example, the head portion may be configured to take advantage of the resilience of the material from which it is made such that the recess 40 receives the rivet 24 by snap-fitting. Alternatively, or additionally, the head portion may be fitted to the handle portion via a circuitous path that makes it difficult for the head portion to be disengaged from the handle portion by accident regardless of the strength of the actual connection between the head portion and handle portion. For example and referring to
It will be understood that where a releasably securable head portion is provided, it may be desirable to provide a release device to at least assist in releasing the head portion from the handle portion. The release device may take the form of an abutment surface positioned to apply a force that helps to break the connection between the head portion and handle portion in similar fashion to the rivet 26 shown in
It will be appreciated that the head portion 14 could be secured to the handle portion 12 such that it can be permanently connected and for practical purposes not releasable. For a permanent connection, the rivet 26 is not needed and can be removed, if desired, to allow the head portion to be rotated anticlockwise (as viewed in
It will be appreciated that it is convenient to give the rivets that hold the halves of the handle portion together a dual function. However, it is to be understood that the pivot mounting for the head portion and abutment surfaces may be provided by means other than the rivets. It will also be appreciated that other forms of fastener could be substituted for the rivets and still have a dual function as described.
The wrench is described in use operating a nut 70 on a brake pipe 72. It will be appreciated that this is not to be taken as limiting and that the wrench can be used to operate fasteners generally. In particular, while the wrench is particularly suited to use on fasteners incorporated in elongate structures, such as pipes, that would not be accessible to a conventional ring wrench, it will be appreciated that the wrench can be used on fasteners that could, for example, be accessed by a conventional open ended and/or ring wrench.
While certain embodiments of the present invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the spirit and scope of the invention. The matter set forth in the foregoing description and accompanying drawings is offered by way of illustration only and not as a limitation. The actual scope of the invention is intended to be defined in the following claims.
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0721222.8 | Oct 2007 | GB | national |
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