Wringer roller system

Information

  • Patent Grant
  • 6786144
  • Patent Number
    6,786,144
  • Date Filed
    Wednesday, May 29, 2002
    22 years ago
  • Date Issued
    Tuesday, September 7, 2004
    20 years ago
Abstract
A roller system includes a frame, an upper roller assembly, a lower roller assembly and an actuator. In one embodiment, the upper roller assembly includes a first rotatably supported cylindrical member. The lower roller assembly is movably supported by the frame below the upper roller assembly and includes a second rotatably supported cylindrical member. The actuator is configured to move the second cylindrical member between an elevated position and a lowered position. In another embodiment, the roller system includes a frame, at least one upper track, an upper roller assembly, at least one lower track and a lower roller assembly. The upper roller assembly includes a first rotatably supported cylindrical member extending along an upper axis. The upper roller assembly is supported by the upper track and moves along the upper axis between an operation position and a removed position. The lower roller assembly includes a second rotatably supported cylindrical member extending along a lower axis. The lower roller assembly is movably supported by the at least one lower track and moves along the lower axis between an operation position and a removed position.
Description




FIELD OF THE INVENTION




The present invention relates to systems which utilize a cylindrical roller to work upon a product or work piece. In particular, the present invention relates to a system utilizing a pair of opposing cylindrical roller members which cooperate to work on a work piece. Even more particular, the present invention relates to a wringer roller system having an easily removable cylindrical roller.




BACKGROUND OF THE INVENTION




Wringer roller systems are commonly employed to wring or remove chemicals, coatings, or moisture from strips of material. In the strip processing industry, strips of metallic or non-metallic material in web or strip form are frequently wetted for the purpose of rinsing and/or cleaning of residue by passing the web or strip through a plurality of tanks, vessels, or compartments. Such wringer rollers are employed between the tanks, vessels, or compartments to displace fluid off of the web or strip and to serve as a seal between adjacent tanks, vessels, or compartments.




Wringer rollers typically include a frame, a lower roller and an upper roller. The lower roller and the upper roller are supported by the frame in a spaced apart relationship so as to engage opposite sides of the strip passing therebetween. Typically, the lower roller is fixed to the frame, while the upper roller is raised and lowered relative to the strip by a pneumatic cylinder mounted to the top of the frame.




Unfortunately, when the supply of air pressure to the pneumatic cylinder fails, either due to a power failure, more often as system pressure is lost during down time over night or weekends, the weight of the upper roller often causes it to drift downward and come to rest on the lower roller. Contact of the upper rollers and the lower rollers for a prolonged period of time frequently causes the rollers to develop a flat spot in the area of contact. This frequently results less than adequate drawing of the strip and introduces vibration into the strip as the flat spots engage the strip.




The exterior surface of such rollers is typically formed from rubber or similar material. Over time, the rubber wears and breaks down as a result of its contact with the strip and the sometimes corrosive residues. As a result, both the upper roller and the lower roller need to be periodically cleaned or replaced.




Unfortunately, with conventional wringer roller systems, removal and replacement of the upper and lower rollers is extremely difficult and time consuming. The presence of the metallic or non-metallic strip or web above the lower roller precludes the vertical removal of the lower roller without breaking or separating the strip. As a result, the lower roller must be removed while extending beneath the strip. Typically, the upper and lower rollers are each mounted to the frame such that removal and replacement of the upper and lower rollers requires that the frame itself be partially disassembled using tools. Once disassembled from the frame, the rollers are lifted or otherwise separated from the frame. This process is both tedious and time consuming. The time required to remove and later replace the upper and lower rollers is even further exacerbated due to the crowded conditions and limited space between the wringer roller system and the adjacent rinse tanks. Making such removal and replacement even more difficult, such upper and lower rollers are extremely large and frequently weigh thousands of pounds. This tedious and time consuming process often results in the manufacturing line being temporarily shut down for unacceptable and costly periods of time.




SUMMARY OF THE INVENTION




According to one embodiment of the present invention, a roller system includes a frame, an upper roller assembly, a lower roller assembly and an actuator. The upper roller assembly is supported by the frame and includes a first rotatably supported cylindrical member. The lower roller assembly is movably supported by the frame below the upper roller assembly and includes a second rotatably supported cylindrical member. The actuator is configured to move the second cylindrical member between an elevated position and a lowered position.




According to another embodiment of the present invention, a roller system includes a frame, an upper roller assembly including a first rotatably supported cylindrical member extending along an upper axis and a lower roller assembly including a second rotatably supported cylindrical member extending along a lower axis. The upper roller assembly moves along the upper axis between an operation position and a removed position. The lower roller assembly moves along the lower axis between an operation position and a removed position.




According to yet another embodiment, a support and actuation system is provided for use with an upper roller assembly having a first rotatably supported cylindrical member and a lower roller assembly having a second rotatably supported cylindrical member. The support and actuation system includes a frame extending along an axis, at least one first interface coupled to the frame and an actuator. The at least one first interface is configured to movably support one of the upper roller assembly and the lower roller assembly along the axis. The actuator is coupled to the frame and is configured to move at least one of the upper roller assembly and the lower roller assembly in a vertical direction.




According to yet another alternative embodiment, a roller assembly is provided for use with a roller system having at least one first interface. The roller assembly includes a first bearing block, a second bearing block, a cylindrical member rotatably supported between the first bearing block and the second bearing block for rotation about an axis, at least one second interface coupled to the first bearing block and the second bearing block the at least one second interface adapted to cooperate with the at least one first interface to facilitate movement of the roller assembly along the other track.




According to yet another alternative embodiment, a roller system includes a frame, an upper roller assembly having a first rotatably supported cylindrical member extending along an upper axis, a lower roller assembly having a second rotatably supported cylindrical member extending along a lower axis and means for moving at least one of the upper roller assembly and the lower roller assembly along the upper axis and the lower axis, respectively, between an operation position and a removed position.




According to yet another alternative embodiment, a roller system includes a support and actuation system and at least one roller assembly. The support and actuation system includes a frame, at least first interface coupled to the frame and an actuator. The at least one roller assembly includes a first bearing block, a second bearing block, a cylindrical member extending along an axis and rotatably supported between the first bearing block and the second bearing block, at least one second interface coupled to the first bearing block and the second bearing block to facilitate movement of the at least one roller assembly along the axis.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a first illustrated embodiment of the roller system of the present invention.





FIG. 2

is a fragmentary elevational view of the roller system of

FIG. 1

illustrating a lower roller assembly in a raised position.





FIG. 3

illustrates a roller system of

FIG. 2

with the lower roller assembly in a lowered position.





FIG. 4

is a fragmentary sectional view of the roller system of

FIG. 2

taken along line


4





4


.





FIG. 5

is a sectional view of the roller system of

FIG. 2

taken along line


5





5


.





FIG. 6

is a fragmentary sectional view of the roller system of

FIG. 2

taken along line


6





6


.





FIG. 7

is a fragmentary sectional view of the roller system of

FIG. 2

taken along line


7





7


.





FIG. 8

is a fragmentary sectional view of the roller system of

FIG. 2

taken along line


8





8


.





FIG. 9

is a fragmentary sectional view of the roller system of

FIG. 2

taken along line


9





9


.





FIG. 10

is a side elevational view of the roller system of

FIG. 1

based on a cart, illustrating the removal of upper and lower roller assemblies of the roller system.





FIG. 11

is a fragmentary sectional view of the cart shown in

FIG. 10

taken along line


11





11


.





FIGS. 12A

,


12


B and


12


C are orthogonal views of an upper guide of the system of FIG.


1


.





FIGS. 13A

,


13


B,


13


C and


13


D are orthogonal views of the tie bar of the system of FIG.


1


.





FIGS. 14A

,


14


B and


14


C are orthogonal views of a guide of the system of FIG.


1


.





FIGS. 15A

,


15


B and


15


C are orthogonal views of a lift bracket of the system of FIG.


1


.





FIGS. 16A

,


16


B and


16


C are orthogonal views of a first portion of a bearing assembly of the system of FIG.


1


.





FIGS. 17A

,


17


B and


17


C are orthogonal views of a second portion of the bearing assembly of

FIGS. 16A

,


16


B and


16


C.





FIGS. 18A

,


18


B and


18


C are orthogonal views of a roller assembly of the system of FIG.


1


.





FIG. 19

is a perspective view of an alternative embodiment of the roller system of FIG.


1


.





FIG. 20

is a perspective view of a frame half and actuation device of the roller system of FIG.


19


.





FIG. 21

is an exploded perspective view of the frame half and actuation device of FIG.


20


.





FIG. 22

is a perspective view of a bearing block and interface of the roller assembly of FIG.


19


.





FIG. 23

is an exploded perspective view of the bearing block and interface of FIG.


22


.





FIG. 24

is a perspective view of a movable frame of the roller system of FIG.


19


.





FIG. 25

is an exploded perspective view of the movable frame of FIG.


24


.





FIG. 26

is a perspective view of the roller system of

FIG. 19

illustrating an upper roller assembly and a lower roller assembly partially removed from the frame of the system.





FIG. 27

is an end elevational view of the roller system of FIG.


26


.





FIG. 28

is a perspective view of the roller system of

FIG. 19

illustrating the upper roller assembly and the lower roller assembly loaded into the frame and in a lowered position while with a stop of the system in a raised position.





FIG. 29

is an end elevational view of the roller system in FIG.


28


.





FIG. 30

is a perspective view of the roller system of

FIG. 19

illustrating the upper roller assembly and the lower roller assembly in a raised position and illustrating a stop in a lower position.





FIG. 31

is an end elevational view of the roller system of FIG.


30


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Roller System


10







FIG. 1

is a perspective view of a wringer roller system


10


employed adjacent at least one rinse station (not shown) and in engagement with a metallic or non-metallic material in web or strip form product


12


(shown as a strip). System


10


generally includes frame


14


, upper roller assembly


16


, lower roller assembly


18


, actuators


20


, interfaces provided by rails


22


, and door


24


. Frame


14


generally comprises a structure located at least at opposite axial ends of upper roller assembly


16


and lower roller assembly


18


so as to support roller assemblies


16


and


18


. In the exemplary embodiment, frame


14


is generally formed from two sets of spaced leg


28


joined together by cross beams


30


. Each of the pair of legs


28


forms a top opening


32


covered by cover


34


and an end opening


35


(shown in

FIG. 7

) between legs


28


covered by door


24


. Opening


32


permits upper roller assembly


16


to be separated from frame


14


while the end openings


35


covered by door


24


enable the lower roller assembly


18


to be separated from frame


14


. As will be appreciated, frame


14


may have a variety of alternative structural configurations so as to support axial ends of roller assemblies


16


,


18


.




Upper roller assembly


16


and lower roller assembly


18


cooperate to remove excess unwanted fluid, residue or other material from above and below strip


12


. Roller assemblies


16


,


18


further form a seal between adjacent rinsing stations. Roller assembly


16


generally includes an elongate cylindrical member


38


rotatably supported by bearing assemblies


40


(only one of which is shown in

FIG. 1

) at its opposite axial ends. In the exemplary embodiment, cylindrical member


42


has an outer cylindrical surface including a resilient material such as an elastomer, like rubber. Roller assembly


16


is generally supported by frame


14


above lower roller assembly


18


.




Lower roller assembly


18


is movably supported by frame


14


below upper roller assembly


16


and generally includes elongate cylindrical member


42


and opposite bearing assemblies


44


(only one is shown in

FIG. 1

) rotatably supporting member


42


. Cylindrical member


42


has an outer cylindrical surface preferably including a resilient material such as an elastomer, like rubber. Depending upon the particular application, the outer cylindrical surface of member


42


, as well as member


38


, may include a variety of other materials depending upon the specific purpose and function of system


10


. In alternative applications, one or both of members


38


or


42


may be rotatably driven.




Actuators


20


are generally located proximate to each axial end of assemblies


16


,


18


and are configured to raise and lower assembly


18


. In particular, each actuator


20


is configured to move lower roller assembly


18


between an elevated position in which cylindrical member


42


is spaced from cylindrical member


38


so as to cooperate with cylindrical member


38


to remove or squeegee fluids or other materials from strip


12


passing therebetween and a lowered position. In the lowered position, lower assembly


18


is preferably rested upon rails


22


at a location spaced from cylindrical member


38


and strip


12


. Although actuators


20


are illustrated as being supported by frame


14


above cross bars


30


, actuators


20


being supported by frame


14


by various other structures or may be supported on the ground or other supporting surface independent of frame


14


.




Rails


22


extend between opposite ends of frame


14


below lower roller assembly


18


and above actuators


20


. Rails


22


serve as interfaces for interacting with the corresponding interfaces coupled to lower roller assembly


18


. As used herein, the term “interface”means any one of two components which engage or interact with one another to facilitate relative movement between the two elements. Such interaction serves to support one element relative to another element. Such interaction may also serve to guide or align movement of one element relative to another element. Examples of interfaces include rails, wheels, low friction surfaces, bearings such as air bearings, ball bearings, bushings and the like, grooves or channels, tongues, and other interengaging or interacting mechanisms presently known or future developed.




As will be described in greater detail hereafter, rails


22


serve as a support upon which lower roller assembly


18


rests when assembly


18


has been lowered to the lowered position. Rails


22


also serve as a track for guiding movement of roller assembly


18


through the end opening


35


covered by door


24


to enable lower roller assembly


18


to be removed for cleaning, repair or replacement. As a result, when cylindrical member


42


of lower roller assembly


18


needs cleaning, repair or replacement, actuators


20


lower assembly


18


onto rails


22


. Door


24


is then opened allowing assembly


18


to be moved through the end opening


35


. This process requires little space and is very efficient.





FIGS. 2-9

illustrate system


10


in greater detail. Each of FIGS.


2


and


4


-


9


illustrate system


10


when lower roller assembly


18


is in an elevated position such that cylindrical member


42


is located proximate to cylindrical member


38


to cooperatively engage strip


12


.

FIG. 3

illustrates system


10


when lower roller assembly


18


is in the lowered position such that assembly


18


rests upon rails


22


. Movement between the raised and lowered position is guided by frame


14


. In addition, frame


14


supports upper roller assembly


16


in a generally fixed relation. As best shown by

FIG. 2

, frame


14


additionally includes upper guides


52


, tie bar


54


and lower guides


56


. Upper guides


52


generally comprise structures such as plates mounted to legs


28


on opposite sides of bearing assemblies


40


of upper roller assembly


16


. Three orthogonal views of an individual guide


52


are shown in FIG.


12


. Guides


52


maintain upper roller assembly


16


in a fixed orientation relative to frame


14


by abutting opposite sides of bearing assembly


40


as shown in FIG.


5


. (

FIG. 18

illustrates three orthogonal views of an upper half and a lower half of bearing assembly


40


.) In the elevated position, the upper edge of bearing assembly


44


is keyed or partially received within and between guides


52


of frame


14


. As a result, undesirable lateral movement of roller assembly


18


is further inhibited. Each of guides


52


includes an opening


58


which receives tie bar


54


.




Tie bar


54


comprises an elongate structure extending between legs


28


below bearing assembly


40


so as to support bearing assembly


40


. Four orthogonal views of an individual tie bar


54


are shown in FIG.


13


. As shown by

FIG. 2

, tie bar


54


is mounted to each of legs


28


and extends through opening


58


. As shown by

FIG. 6

, tie bar


54


is received within a lower slot or channel


58


formed within a lower end of bearing assembly


40


. As a result, this relationship retains upper roller assembly


16


in an axial direction. Alternatively, tie bar


54


could include a groove while the lower end of bearing assembly


40


includes a corresponding tongue. In further alternative embodiments, upper cylinder assembly


16


may be secured in the axial direction by other structures and mechanisms. The aforementioned structures enable cover


34


to be removed and enable upper cylinder assembly


16


to be lifted from between legs


28


through top opening


32


for cleaning, repair or replacement. Moreover, in alternative applications, tie bar


54


may be integrally formed as part of a single unitary body with guides


52


or other means may be employed to support upper roller assembly


16


.




Guides


56


comprise structures, such as plates, mounted to legs


28


and configured to guide movement of actuator


20


. In the exemplary embodiment, guide


56


is notched around rail


22


to provide a longer bearing surface for actuator


20


. Three orthogonal views of an exemplary individual guide


56


is shown in FIG.


14


. As shown by

FIG. 8

, guides


56


extend opposite one another on opposite sides of actuator


20


and include opposing grooves


60


. Grooves


60


slidably receive an upper portion of actuator


20


when actuator


20


is lifting or lowering lower roller assembly


18


. Thus, guides


56


prevent undesirable axial movement of actuator


20


and assembly


18


in the direction indicated by arrows


62


as well as undesirable movement in the direction indicated by arrows


64


. In alternative embodiments, such restraint of movement may be achieved by a variety of alternative structures and mechanisms. For example, actuator


20


may alternatively include a groove which mates with a tongue provided on guide


56


. A variety of other structures such as tracks, ball bearing assemblies and the like may be employed for guided movement of actuator


20


and lower roller assembly


18


.





FIGS. 2

,


3


and


9


illustrate actuator


20


in greater detail. Actuator


20


generally includes base


68


, bellows


70


and lift bracket


72


. Base


68


extends between legs


28


and supports the remainder of actuator


20


. As noted above, although less desirable, base


68


may be omitted such that the remainder of actuator


20


is mounted upon the ground or other support surface. In yet other alternative embodiments, the remaining portions of actuator


20


may be directly secured to legs


28


depending upon the exact type of actuator utilized.




Bellows


70


comprises an air inflatable bellows supported by base


68


and coupled to bracket


72


. Bellows


70


preferably comprise an AIR STROKE 313 provided by Firestone Industrial Products Company. Various other bellows may also be employed. Bellows


70


is selectively inflatable to raise and lower bracket


72


so as to also raise and lower assembly


18


. Because actuator


20


includes bellows


70


, bellows


70


generates large forces upon being inflated. At the same time, bellows


70


is capable of absorbing shock or other forces incurred by actuator


20


and lower roller assembly


18


. For example, joints or folds between ends of adjacent strips of metallic or non-metallic material in web or strip form passing between cylindrical members


38


and


42


will have an enlarged thickness imposing a force upon lower roller assembly


18


. In such a circumstance, bellows


70


more easily functions as a shock absorber as compared to other linear actuators employing piston cylinder assemblies. Moreover, because bellows


70


is generally formed from elastomeric material or polymeric material, bellows


70


is extremely corrosion resistant. Although less desirable, bellows


70


may be replaced with other conventionally known or future developed linear actuators. For example, bellows


70


may alternatively be replaced with hydraulic or pneumatic cylinder-piston assemblies, electric solenoid actuators or various other mechanical actuators configured to selectively raise or lower roller assembly


18


.




Bracket


72


is coupled to bellows


70


and is configured to engage bearing assembly


44


of lower roller assembly


18


. Three orthogonal views of an exemplary bracket


72


are shown in FIG.


15


. As shown in

FIG. 9

, bracket


72


includes a plate


76


having opposite edges which are slidably received within grooves


60


of opposite guides


56


. As shown by

FIG. 3

, plate


76


includes an upper edge


80


and a notch


82


. As best shown by

FIGS. 2

,


4


and


8


, when bracket


72


is lifted by bellows


70


into engagement with lower roller assembly


18


, edge


80


is received within a lower end of bearing assembly


44


and notch


82


receives a cross pin


84


secured to bearing assembly


44


.

FIGS. 16 and 17

each illustrate three orthogonal views of the upper and lower halves of bearing assembly


44


. As shown by

FIG. 8

, the lower half of bearing assembly


44


includes a groove


86


which receives an upper portion of plate


76


when bracket


72


is engaged with bearing assembly


44


and lower roller assembly


18


. At the same time, notch


82


receives pin


84


. As a result, this interlocking of plate


76


with lower bearing assembly


44


and lower roller assembly


18


restrains relative movement of bracket


72


and lower roller assembly


18


in the directions indicated by arrows


62


and


64


. Vertical movement of lower roller assembly


18


relative to bracket


72


is inhibited by the mere weight of lower roller assembly


18


. Thus, lower roller assembly


18


is releasably affixed to actuator


20


and secured to actuator


20


against movement in all directions as actuator


20


moves assembly


18


. At the same time, actuator


20


may be lowered until assembly


18


rests upon rails


22


and further lowered to separate actuator


20


from assembly


18


. This separation is achieved without tools or time-consuming procedures.




As discussed above, rails


22


serve as both supports for lower roller assembly


18


and as tracks for lower roller assembly


18


.

FIGS. 2 and 3

best illustrate this functioning of rails


22


. As shown in

FIGS. 2 and 3

, one of rails


22


includes alignment surface


87


and the other of rails


22


includes a bearing surface


88


. Lower bearing assembly


44


additionally includes interfaces


89


in the form of a V-grooved wheel


90


and a flat-faced wheel


92


. Surface


87


generally comprises a V-shaped surface configured to engage and be partially received within a corresponding V-shaped groove in wheel


90


when lower roller assembly


18


is resting upon rails


22


. This interaction between surface


87


and wheel


90


enables rails


22


to serve as a track to align and guide movement of assembly


18


in a direction parallel to the rotational axis of cylindrical member


42


when assembly


18


is being removed or reinserted.




Bearing surface


88


comprises a generally flat face upon which the flat surface of wheel


92


rolls. Although only one of rails


22


is illustrated as including an alignment surface


87


opposite a V-shaped wheel


90


, both of such rails


22


may be provided with such a tracking mechanism. Moreover, various other tracking mechanisms may also be employed. For example, one or both of rails


22


may alternatively include a channel in which grooved or ungrooved wheels move along rails


22


. In alternative embodiments, the wheels themselves may comprise projections or tongues configured to engage grooves formed within rails


22


. In yet alternative embodiments, wheels


90


and


92


may be replaced with other low friction interfaces which facilitate movement of assembly


18


along rails


22


. Such interfaces may comprise low friction interactive interfacing coatings or surfaces. Furthermore, in alternative embodiments where other track means are provided for aligning or guiding movement of assembly


18


along rails


22


, rails


22


may alternatively merely serve as a support for movement of assembly


18


. In alternative embodiments, lower roller assembly


18


may be provided with two elongate rails which interact with corresponding wheels or other interfaces coupled to both halves of frame


14


.





FIG. 7

illustrates door


24


in greater detail. As shown in

FIG. 7

, door


24


moves between a closed position and an open position at an axial end of assemblies


16


,


18


. Door


24


includes a cover


91


and a pair of projecting guides


93


. Guides


93


are spaced from one another and are configured so as to closely abut bearing assemblies


40


and


44


to further restrain axial movement of assembly


16


,


18


. Each of guides


93


preferably has a vertical length sufficient so as to closely abut bearing assembly


44


of assembly


18


as bearing assembly


44


moves between the elevated position and the lowered position discussed above. In alternative embodiments, guides


93


may be omitted or alternative structures may be employed.





FIGS. 10 and 11

illustrate the removal of bearing assemblies


16


,


18


from system


10


utilizing cart


98


. In operation, bellows


70


of actuator


20


at each end of frame


14


is deflated such that assembly


18


is lowered onto rails


22


and such that actuator


20


disengages lower assembly


18


. Door


24


is opened and cart


98


is positioned adjacent to and in alignment with rails


22


. Cart


98


includes a pair of similarly configured rails


122


which preferably mate or interconnect with ends of rails


22


. Assembly


18


is thereafter moved along rails


22


onto rails


122


. To remove roller assembly


16


, covers


34


are dislodged as shown in

FIG. 5

, and assembly


16


is simply lifted from between legs


28


of frame


14


. As a result, cylindrical members


38


,


42


of roller assembly


16


,


18


, respectively, may be easily cleaned, repaired or replaced. This procedure can be achieved substantially without tools, in a crowded environment and in little time.




Roller System


210







FIGS. 19-30

illustrate wringer roller system


210


, an alternative embodiment of wringer roller system


10


. Wringer roller system


210


generally includes frame


214


, upper roller assembly locator


215


, upper roller assembly


216


, lower roller assembly


218


, actuators


220


, and interfaces


221


provided by upper rails


222


and lower rails


224


. Frame


214


generally comprises a base structure supporting the remaining components of system


210


. Frame


214


generally includes two identical halves


219


situated on opposite ends of rails


222


,


224


. As best shown by

FIGS. 20 and 21

, frame


214


generally includes base plate


230


, tie bars


232


, top plate


234


, and locating pins


236


. Base plate


230


serves as a rigid structural member for being secured to the floor or other base. Tie bars


232


extend vertically upward from base plate


230


and are configured to support rails


222


and


224


at spaced locations. Top plate


234


extends across an upper end of tie bars


232


and supports upper roller assembly locator


215


. Locating pins


236


extend from base plate


230


and serve to locate system


210


of the manufacturing floor. Although base plate


230


, tie bars


232


, and top plate


234


are illustrated as being secured to one another by fasteners


238


(shown in FIG.


21


), such members may alternatively be integrally formed with one another, be mechanically interlocked to one another, be welded to one another, or otherwise be joined to one another by various other presently known or future developed coupling methods and arrangements. For purposes of this disclosure, the term “coupled” shall mean direct and indirect joining of two elements or components by fusing, bonding, welding, fastening, mechanically interlocking, integral formation and the like. Components are indirectly coupled to one another when an intermediate element is situated between the indirectly coupled elements.




Upper roller assembly locator


215


generally comprise a structure configured to facilitate the positioning of upper roller assembly


216


at a desired height based upon the intended pass line of the sheet of material passing between roller assemblies


216


and


218


. In the particular embodiment illustrated, upper roller assembly locator


215


forms a structure configured to engage upper roller assembly


216


when upper roller assembly


216


attains a desired height. As shown by

FIG. 19

, upper roller assembly locator


215


is formed by two substantially identical locator assemblies


239


located at opposite ends of system


210


. As best shown by

FIGS. 20 and 21

, each locator assembly of upper roller assembly locator


215


generally includes rod


240


, wheel


242


and stop


244


. Rod


240


extends from top plate


234


between tie bars


232


of frame


214


. Rod


240


is externally threaded for threadably engaging wheel


242


.




Wheel


242


threadably engages rod


240


and is coupled to stop


244


. Rotation of wheel


242


vertically moves wheel


242


up and down along rod


240


to raise and lower stop


244


. Stops


244


comprise a block coupled to wheel


242


and are movably supported by frame


214


for vertical movement between raised and lowered positions. In the particular embodiments illustrated, each stop


244


includes side channels


246


which receive at least portions of tie bars


232


such that stop


244


moves along tie bars


232


. Stops


244


additionally include two opposing cut-outs


248


separated by an intermediate tongue


250


. Cut-outs


248


and tongue


250


are configured to engage and preferably mate with upper roller assembly


216


when upper roller assembly


216


has been elevated to a desired height as established by the height of stop


244


. Because cut-outs


248


and tongue


250


mate with portions of upper roller assembly


216


, stop


244


further stabilizes upper roller assembly


216


against vibration and movement.




In operation, the vertical height of stops


244


may be easily adjusted by rotating wheel


242


along rod


240


. Wheel


242


is preferably configured to enable such rotation to be done manually by hand without the need for additional tools or other equipment. Because wheel


242


is rotated along shaft


240


, locators


215


provide continuous vertical adjustment of stop


244


along substantially the entire length of rod


240


. As a result, stop


244


may be precisely adjusted as needed. To facilitate the positioning of stops


244


at both ends of system


210


at substantially the same height, at least one of tie bars


232


or alternative adjacent structures are preferably provided with height indicating indicia for alignment with selected marks, edges or other portions of stops


244


. In yet alternative embodiments, system


10


may alternatively be provided with conventionally known or future developed level indicators coupled to either or both of upper roller assembly


216


or lower roller assembly


218


to facilitate the support of assemblies


216


and


218


in a level orientation. Alternatively, system


210


may be configured such that stops


244


are simultaneously raised and lowered. For example, wheels


242


at both ends of system


210


may be coupled to one another, such as by a belt or chain and the like, such that rotation of one wheel


242


simultaneously causes rotation of the other wheel


242


to simultaneously raise or lower stops


244


.




Although less desirable, variously other presently known or future developed mechanisms or methods may be employed to vertically raise and lower stop


244


and to retain stop


244


at any one of a plurality of positions. For example, stop


244


may be raised and lowered between a plurality of preset, vertically spaced positions and releasably retained in such positions by a plurality of detents and detent engaging protuberances on opposing portions of tie bar


232


and stop


244


.




In lieu of being manually raised and lowered, either continuously or discretely, stops


244


may be raised and lowered by pneumatic, electrical, hydraulic or other power means. For example, in alternative embodiments, stops


244


may be raised and lowered by means of a solenoid. In such alternative embodiments, stop


244


may be raised and lowered independently of one another or simultaneously with one another under the control of a control circuit or other device to ensure the proper positioning of both stops


244


.




Furthermore, although less desirable, in lieu of physically engaging upper roller assembly


216


to limit the vertical extent to which upper roller assembly


216


may be raised, locator


215


may alternatively use other means for establishing a height for assemblies


216


,


218


or positioning assemblies


216


,


218


at the appropriate height and pass line. For example, a control circuit or other means may be configured to raise or lower either or both of roller assemblies


216


,


218


based upon a sensed, detected or calculated height of assemblies


216


,


218


. In one alternative embodiment, sensors are provided which generate position signals based upon the vertical positioning of roller assemblies


216


,


218


. Based upon such location signals, a control circuit generates control signals, whereby an actuator raises or lowers roller assemblies


216


,


218


based upon such control signals to precisely locate roller assemblies


216


,


218


.




In lieu of sensing the position of upper roller assembly


216


(or


218


), various other mechanisms such as timing belts and the like may be employed to calculate the position of upper roller assembly


216


(or lower roller assembly


218


) based upon the rate at which upper roller assembly


216


(or lower roller assembly


218


) is elevated or lowered, and the lapsed time. In yet other alternative embodiments, system


210


may simply be provided with height identifying indicia, wherein upper roller assembly


216


(or possibly lower roller assembly


218


) is iteratively raised and lowered until a certain indicia on the upper roller assembly


216


(or possibly lower roller assembly


218


) is aligned with the stationary indicia, either coupled to the frame or another structure.




As shown by

FIG. 19

, rails


222


and


224


extend between frame halves


219


and serve as interfaces


221


coupled to frame


214


that are configured to interact with corresponding interfaces coupled to assemblies


216


and


218


. Rails


222


and


224


are preferably configured to serve as both supports and tracks for upper roller assembly


216


and lower roller assembly


218


. As supports, rails


222


and


224


retain assemblies


216


and


218


at distinct heights. As tracks, rails


222


and


224


align and guide movement of assemblies


216


and


218


along axes


256


and


258


, respectively. Although rails


222


and


224


simultaneously serve both functions, other structures may alternatively be used to separately serve such functions. For example, platforms could be used to elevate assemblies


216


and


218


while other structures such as side tracks, bars or other mechanisms may be used to guide movement of assemblies


216


,


218


along axes


256


,


258


, respectively.




In the particular embodiment illustrated in

FIG. 19

, rails


222


and


224


comprise opposing bars of angle iron. Alternatively, rails


222


,


224


may comprise other structures configured to support and track assemblies


216


,


218


. Although in the particular embodiment illustrated, assemblies


216


and


218


are illustrated as resting upon rails


222


and


224


, assemblies


216


and


218


may alternatively be supported by a single underlying track or by one or more overhead tracks from which assemblies


216


and


218


would be suspended. In another alternative embodiment, lower assemblies


216


and


218


would be both supported and guided by means of rods or shafts coaxially extending through assemblies


216


and


218


, wherein assemblies


216


,


218


roll, slide or otherwise move along the rods.





FIGS. 19 and 24

illustrate upper roller assembly


216


and lower roller assembly


218


in greater detail. Although, in the particular embodiment illustrated, upper roller assembly


216


and lower roller assembly


218


are identical to one another and are interchangeable with one another, assemblies


216


and


218


may have different configurations while still being interchangeable or not interchangeable. Roller assemblies


216


and


218


are configured to cooperatively work upon a sheet or strip of material passing between them. In the particular embodiment illustrated, assemblies


216


and


218


are specifically configured to displace fluid off of a web or strip passing therebetween. In alternative applications, roller assemblies


216


,


218


have other configurations as necessary depending upon how the sheet or strip passing between assemblies


216


and


218


are being worked or treated.




Roller assemblies


216


and


218


each generally include cylindrical member


260


, bearing block


262


and interfaces


264


. Cylindrical member


260


comprises an elongate and a cylindrical structure extending along either axis


256


or


258


. In the particular embodiment illustrated, cylindrical member


260


has a generally smooth outer circumferential surface configured to squeegee fluids from a sheet passing between members


260


of assemblies


216


and


218


. In the particular embodiment illustrated, the outer surface of cylindrical member


260


may include materials such as rubber or other conventionally known or future developed elastomeric or compressible materials. In alternative applications, the surface of cylindrical member


260


may include raised and depressed portions, such as for example, when corresponding printing or embossing is being performed on the sheet of material passing between adjacent members


260


. In alternative applications, the outer circumferential surface of member


260


may be composed of other non-elastomeric materials, such as metal and the like where, for example, rollers


260


are to heat or cool the strip of material passing between adjacent members


260


.




Bearing blocks are coupled to opposite ends of members


260


and are configured to rotatably support members


260


about axes


256


and


258


. Although bearing blocks


262


on opposite ends of member


260


are substantially identical to one another, differently configured bearing blocks may be alternatively provided on opposite ends of each member


260


.

FIGS. 22 and 23

illustrate one particular embodiment of bearing block


262


. Bearing block


262


generally includes bearing


268


, lower block portion


270


, upper block cap


272


and keeper


274


. Bearing


268


comprises a conventionally known structure configured for rotatably supporting an axial end of member


260


. Although bearing


268


preferably comprises a radial, bearing


268


may alternatively comprise other conventionally known or future developed bearing structures.




Lower block member


270


and upper cap


272


surround and capture bearing


268


therebetween. Lower portion


270


and cap


272


further facilitate interengagement between assemblies


216


and


218


, interengagement between lower assembly


218


and actuator


220


and interengagement between upper roller assembly


216


and locator


215


. To this end, lower block portion


270


includes tongue


276


while upper cap


272


includes groove


278


. Tongue


276


extends at a lower end of portion


270


and is configured to be received within groove


278


of cap


272


and a groove provided as part of actuator


220


as described hereafter. Groove


278


extends at an upper end of cap


272


and is configured to receive tongue


276


of lower portion


270


or tongue


250


of stop


244


. In the particular embodiment illustrated, the opposing walls


280


of cap


272


which form groove


278


are configured to be received within cut-out


248


of stop


244


. Preferably, walls


280


are configured so as to mate within cut-out


248


. In addition, groove


278


is dimensioned so as to closely receive


250


. As a result, cap


272


is configured to closely interlock with stop


244


to reduce vibration and undesirable movement. Likewise, tongue


276


is also configured to closely fit within groove


278


of cap


272


when interengaged or to closely fit within the groove provided by the actuator


220


to stabilize assemblies


216


and


218


. Although walls


280


and cut-outs


248


are illustrated as being semi-hexagonal in shape, such mating relationships may be provided by various other configurations and shapes.




Bearing keeper


274


generally comprises a structure coupled to lower portion


270


and configured to assist in retaining bearing


268


in place. As will be appreciated, various other conventionally known or future developed structures may be used to retain bearing


268


in place. Furthermore, although lower portion


270


, cap


272


and keeper


274


are illustrated as being secured to one another by fasteners


284


and


286


, various other fastener mechanisms may also be used. In still alternative embodiments, portion


270


and caps


272


may be mechanically interlocked or may be integrally formed as a single unitary body. Depending upon the type and configuration of bearing


268


employed, keeper


274


may have other configurations, may be integrally formed, permanently secured to either portion


270


or cap


272


, or may be omitted entirely. In still alternative embodiments, bearing


268


may be fastened to or integrally formed as part of the remainder of bearing block


262


. The present design, however, facilitates ease of manufacturing, assembly and repair.





FIGS. 22 and 23

also illustrate interfaces


264


in greater detail. Interfaces


264


cooperate with rails


224


to movably support assemblies


216


and


218


for movement along axes


256


and


258


. Interfaces


264


preferably comprise wheels


290


. Wheels


290


are coupled to bearing block


262


by fasteners


292


and rotate about axis


293


which extends generally perpendicular to axes


256


and


258


. In the particular embodiment illustrated, each wheel


290


mates with rail


224


so as to guide movement of assemblies


216


and


218


along rail


224


in addition to movably supporting assemblies


216


and


218


along rails


224


. This mating is preferably provided by shoulders


294


which bear against the surfaces of rail


224


.




Although assemblies


216


and


218


are illustrated as including wheels


290


which function as interfaces that interact with interfaces


221


provided by rails


222


and


224


, assemblies


216


and


218


may alternatively be provided with other interfaces which interact with rails


222


,


224


or other forms of interfaces coupled to frame


214


. Although interfaces


264


are illustrated as including two substantially identical opposite wheels, interfaces


264


may alternatively include opposite but differently configured wheels. In lieu of comprising wheels, the interface may comprise a rail, track or other structure which rides upon wheels supported by rails


224


or supported by frame


214


. In one alternative embodiment, rails


222


,


224


may be omitted, wherein the interfaces coupled to assemblies


216


,


218


comprise elongate rails coupled to and extending between opposite bearing blocks


262


and wherein wheels or other low friction interfaces are coupled to opposite halves of frame


214


. In lieu of comprising wheels, the interfaces may comprise any conventionally known or future developed mechanism that is movable along rails


224


and that provides a low friction interface. Examples include members coated or formed from a low friction material such as polytetrafluoroethylene, structures that carry bearing balls, structures that are provided with air bearings (air jets which form a cushion of air) or other similar mechanisms.




Actuator


220


raises and lowers lower roller assembly


218


between a raised position and a lowered position. In the particular embodiment illustrated, actuator


220


also raises and lowers upper roller assembly


216


between a raised position and a lowered position. System


210


includes a pair of actuators located opposite axial ends of assemblies


216


,


218


. In the particular embodiment illustrated, actuators


220


are configured to move lower roller assembly


218


between an elevated position in which cylindrical member


260


of assembly


218


is spaced from cylindrical member


260


of upper assembly


216


so as to cooperate with cylindrical member


260


of upper assembly


216


to remove or squeegee fluids or other materials from a strip passing between members


260


. In the lower position, lower roller assembly


218


rests upon rails


224


at a location spaced below member


260


of upper roller assembly


216


and below the strip.

FIGS. 19

,


24


and


25


illustrate actuator


220


. Each actuator


220


generally includes a movable frame


300


and lift/lower device


302


(best shown in FIGS.


19


and


20


). Movable frame


300


generally comprises a structure coupling lift/lower device


302


and lower roller assembly


218


. Movable frame


300


generally includes base


306


, tie bars


308


, top plate


310


, and guides


312


. Base


306


extends at a lower end of frame


300


and includes openings


314


and grip


316


. Apertures


314


are located on opposite sides of base


306


and are configured to slidably receive tie bars


232


of one of frame halves


219


such that base


306


may be fit between tie bars


232


between bottom plate


230


and stop


244


. Apertures


314


engage tie bars


232


to guide movement of frame


300


vertically along tie bars


232


. In alternative embodiments, base


306


may be provided with tongues or other projections which slidably engage corresponding grooves or similar structures provided on tie bars


232


to guide movement of frame


300


.




Grip


316


comprises a projection extending upwardly from base


306


. Grip


316


is configured to engage tongue


276


(shown in

FIG. 23

) of a bearing block


262


. Grips


316


includes a channel or groove


318


configured to receive tongue


276


. In alternative embodiments, grip


316


may include a tongue which is configured to project into a groove provided on bearing block


262


. In other alternative embodiments, various other conventionally known or future developed inner engaging or mating structures may be employed.




Tie bars


308


extend upwardly from base


306


and are spaced apart so as to extend to the outside of tie bars


232


of frame halves


219


. Top plate


310


extends across tie bars


308


opposite base


306


and supports lift/lower device


302


. Overall, base


306


, tie bars


308


and top plate


310


provide a rigid rectangular structure vertically movable relative to frame half


219


. Although less desirable, tie bars


308


may be replaced with other inner connecting structures, such as cables, and top plate


310


may be omitted depending upon the configuration of lift/lower device


302


.




Guides


312


are coupled to tie bars


308


and further facilitate vertical movement of frame


300


along tie bars


232


of frame half


219


. Guide


312


preferably comprises an elongate U-shaped members which provide channels


320


that receive tie bars


232


. Guides


312


are preferably formed from low friction material such as high density polyethylene. In alternative embodiments, various other structures may be employed to guide movement of frame


300


along frame half


219


in a vertical direction and to reduce friction. Although the components of frame


300


are illustrated as being secured to one another by fasteners


322


and


324


, various other fasteners may also be employed to join such members. Furthermore, such members may alternatively be bonded, welded, mechanically interlocked, or integrally formed as part of a single unitary body with one another.




Lift/lower device


302


is positioned between top plate


234


of frame half


219


and top plate


310


of frame


300


. In the particular embodiment illustrated, device


302


is fastened to each of plates


234


and


310


. Alternatively, device


302


may be fastened to one or neither of such plates. Lift/lower device


302


generally comprises a linear actuating mechanism configured to raise and lower frame


300


relative to frame half


219


of frame


214


. Because device


302


is situated overhead, above assemblies


216


and


218


, system


210


has a lower profile and narrower footprint, enabling system


210


to be placed in tighter envelopes.




In the particular embodiment illustrated, device


302


comprises a bellows, such as a Firestone


232


-air stroke actuator provided by Firestone Industrial Products Company. Various other bellows may also be employed. As a result, device


302


is selectively inflatable to raise and lower frame


202


which thereby raises and lowers lower roller assembly


218


and upper roller assembly


216


as described in greater detail hereafter with respect to

FIGS. 26-31

. Because device


302


further comprises a bellows, device


302


is capable of generating large forces upon being inflated. At the same time, device


302


is capable of absorbing shock or other forces. Furthermore, because the bellows forming device providing device


302


is generally formed from elastomeric material or polymeric material, device


302


is extremely corrosion resistant. Although less desirable, device


302


may comprise other conventionally known or future developed linear actuating mechanisms such as hydraulic or pneumatic cylinder-piston assemblies, electric solenoid actuation mechanisms or various other mechanical actuation mechanisms configured to selectively raise and lower lower roller assembly


218


and possibly upper roller assembly


216


.





FIGS. 26-31

illustrate the operation of system


210


. As shown by

FIGS. 26 and 27

, roller assemblies


216


and


218


are initially located outside of frame


214


, and are inserted at least partially between frame ends or halves


219


through the axial end of one of frame halves


219


. In particular, roller assemblies


216


and


218


are moved along axes


256


and


258


, respectively, between tie bars


232


of frame ends


219


and between tie bars


308


of movable frame


300


. Movement of assemblies


216


and


218


along axes


256


and


258


, respectively, is facilitated by rails


222


and


224


, respectively. In the particular embodiment illustrated, wheels


290


rotatably engage rails


222


and


224


to allow assemblies


216


and


218


to be rolled into position. In alternative embodiments where alternative interfaces are employed, such positioning of assemblies


216


and


218


may occur by other means. As assemblies


216


and


218


are moved into position between frame halves


219


, stops


244


are preferably is in a raised position to avoid interference with upper roller assembly


216


. Actuators


220


are in lowered positions such that grips


316


do not interfere with the movement of lower roller assembly


218


.




Although

FIGS. 26 and 27

illustrate the insertion of both upper roller assembly


216


and lower roller assembly


218


through the axial end of the far frame half


219


, assemblies


216


and


218


may alternatively be inserted through the axial end of the near frame half


219


. In lieu of being inserted through the axial end of the same frame half


219


, assemblies


216


and


218


may be inserted through the axial end of opposite frame halves


219


. As will be appreciated in some instances, it may not be necessary to insert only one of assemblies


216


and


218


. Although less desirable, system


210


may alternatively be configured such that assemblies


216


,


218


may be inserted in only one of frame halves


219


or such that assemblies


216


and


218


must be inserted through opposite axial ends of frame


214


.





FIGS. 26 and 27

illustrate system


210


and stop


244


in a lowered position and with assemblies


216


,


218


also in a lowered position.

FIGS. 28 and 29

illustrate locator


215


adjusted to establish a height at which assemblies


216


and


218


are to be raised such that members


260


are correctly positioned with respect to the pass line of the sheet passing between members


260


. In the particular embodiment illustrated, hand wheel


242


is rotated so as to lower stop


244


until lower portion of stop


244


, which includes cut-out


248


and tongue


250


, are at the appropriate height. This step is completed at both axial ends of system


210


.





FIGS. 30 and 31

illustrate system


210


with assemblies


216


,


218


in raised positions. As shown by

FIGS. 30 and 31

, actuator


220


is lifted or raised to lower roller assembly


218


into engagement with upper roller assembly


216


. Actuator


220


is further lifted or raised to lower roller assembly


218


such that assembly


218


lifts upper roller assembly


216


into engagement with stop


244


at the established pass line. In the particular embodiment illustrated, device


302


is inflated so as to lift movable frame


300


relative to frame half


219


. As a result, grip


316


is raised into engagement with tongue


276


of lower roller assembly


218


. When engaged, groove


318


receives tongue


276


to interlock such members. Lower roller assembly


218


and grip


316


may be further interlocked with one another by inserting a pin (not shown) through the parallel lined openings


390


and


391


of lower roller assembly


218


and grip


316


, respectively. Device


302


is further inflated so as to raise movable frame


300


and lower roller assembly


218


until walls


280


of the bearing blocks


262


of lower roller assembly


218


receive tongue


276


of upper roller assembly


216


within channel


278


. Both lower roller assembly


218


and upper roller assembly


216


are further elevated until walls


280


of bearing block


262


of upper roller assembly


216


receive tongue


250


of stop


244


within channel


278


. At the same time, walls


280


of upper roller assembly


216


mate within cut-out


248


for stable and precise positioning of assemblies


216


and


218


.




To remove one or both of assemblies


216


,


218


for repair, cleaning or replacement, the above-described steps are completed in reverse order. In particular, device


302


is deflated to lower movable frame


300


relative to its respective frame half


219


. This deflation of device


302


continues until assemblies


216


,


218


rest upon rails


222


and


224


, and until tongue


276


of lower roller assembly


218


is removed from grip


316


. Thereafter, roller assemblies


216


,


218


may be moved along axes


256


and


258


through an end opening of frame


214


as facilitated by interfaces


221


and


264


. Depending upon the position of stop


244


, stop


244


may need to be raised either before or after assemblies


216


and


218


are lowered onto rails


222


and


224


.




Overall, system


210


provides a relatively simple and compact arrangement that enables assemblies


216


and


218


to be easily removed for cleaning, repair, or replacement. Assemblies


216


and


218


may be simply moved along axes


256


and


258


through one of the open ended frame halves


219


during removal or reloading of assemblies


216


,


218


. Because actuator device


302


is situated overhead, system


210


has a narrower footprint and may be placed in tighter envelopes. Moreover, because device


302


lifts the lower roller into the upper roller, failure of lift/lower device


302


does not result in the development of flat spots upon the roll assemblies


216


,


218


. For example, if actuation device


302


comprises the preferred bellows, the loss of air pressure, either due to a power failure or to a prolonged down time, results in the lower roller assembly drifting downward away from the upper roll rather than resulting in the upper roller assembly drifting downward so as to come to rest upon the lower roller assembly which may cause flat spots on the rolls at their point of contact to one another.




Although the above-described structure is illustrated as being employed as part of a wringer roller system, the above-described system and its independent features may have additional applications in other roller systems wherein non-rotatably driven or rotatably driven cylindrical members are utilized to work upon a work piece or strip of material and wherein such roller members must be periodically cleaned, repaired or replaced. For example, the above-described independent features and mechanisms may be employed in printing applications where material, like ink, is deposited by rollers or in applications where rollers or drums are used to chill or heat/dry strips of materials such as paper, plastics and the like. In addition, such features may be employed in processes where materials are extruded and worked upon by one or more cylindrical surfaces of rollers. Such alternative applications are contemplated within the scope of the present disclosure.




Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. For example, although different preferred embodiments may have been described as including one or more features providing one or more benefits, it is contemplated that the described features may be interchanged with one another or alternatively be combined with one another in the described preferred embodiments or in other alternative embodiments. The system


10


includes several features in combination with one another which may be employed independently of one another depending on the particular application. Because the technology of the present invention is relatively complex, not all changes in the technology are foreseeable. The present invention described with reference to the preferred embodiments and set forth in the above definitions is manifestly intended to be as broad as possible. For example, unless specifically otherwise noted, the definitions reciting a single particular element also encompass a plurality of such particular elements.



Claims
  • 1. A roller system comprising:a frame; an upper roller assembly supported by the frame and including a first rotatably supported cylindrical member, wherein the upper roller assembly is movably supported by the frame between a raised position and a lowered position; a lower roller assembly movably supported by the frame below the upper roller assembly and including a second rotatably supported cylindrical member, wherein the first member and the second member configured to engage opposite sides of a workpiece passing between the first member and the second member; an actuator configured to move the second cylindrical member relative to the first cylindrical member and between an elevated position in which axial ends and an axial midpoint of the second member are raised and a lowered position in which the axial ends and the axial midpoint are lowered; at least one first support configured to movably support the lower roller assembly for movement between operation position and an at least partially removed position relative to the frame when the lower roller assembly is in the lowered position; at least one second support vertically spaced above the at least one first support and configured to movably support the upper roller assembly between an operation position and an at least partially removed position relative to the frame when the upper roller assembly is in the lowered position.
  • 2. The system of claim 1 wherein the at least one first support includes at least one track configured to permit movement of the lower roller assembly along the at least one track, wherein the lower roller assembly moves along the track between an operation position and a removed position.
  • 3. The system of claim 2 above wherein the lower roller assembly is detached from the track, the frame and the actuator in the removed position.
  • 4. The system of claim 2 above wherein the lower roller assembly includes at least one low resistance interface configured to move along the track.
  • 5. The system of claim 4 above wherein the lower resistance interface includes roller wheels.
  • 6. The system of claim 1 above wherein one of the lower roller assembly and the at least one first support includes track and the other of the lower roller assembly and the at least one first support includes a low resistance interface.
  • 7. The system of claim 6 above wherein the track and the low resistance interface guide movement of the lower roller assembly in a direction along a rotational axis of the second cylindrical member.
  • 8. The system of claim 1 above wherein the actuator lifts the lower roller assembly off of the support when the actuator moves the second cylindrical member from the lowered position to the elevated position.
  • 9. The system of claim 1 above wherein the actuator includes an air-driven actuator.
  • 10. The system of claim 9 above wherein the actuator includes a bellows.
  • 11. The system of claim 1 above wherein the lower roller assembly is configured to releasably mate with at least one of the frame and the upper roller assembly when the second cylindrical member is in the elevated position to inhibit non-rotational movement of the lower roller assembly relative to the frame or the upper roller assembly.
  • 12. The system of claim 11 above wherein movement of the lower roller assembly in a direction along rotational axis of the second cylindrical member is prevented.
  • 13. The system of claim 11 above wherein the lower roller assembly and the upper roller assembly releasably mate with one another.
  • 14. The system of claim 1 above wherein the frame includes at least one guide configured to guide movement of the lower roller assembly.
  • 15. The system of claim 1 above wherein the frame includes at least one guide configured to guide movement of the actuator.
  • 16. The system of claim 1 wherein the actuator is located below the lower roller assembly.
  • 17. The system of claim 1 wherein the actuator is located above the lower roller assembly.
  • 18. The system of claim 1 wherein the at least one second support includes at least one track configured for movement of the upper roller assembly along the at least one track, wherein the upper roller assembly moves along the track between an operation position and a removed position.
  • 19. The system of claim 1 wherein the upper roller assembly and the lower roller assembly are substantially identical to one another so as to be interchangeable with one another.
  • 20. The system of claim 1 wherein the upper roller assembly is vertically movable between a raised position and a lower position and wherein the actuator is configured to move the upper roller assembly between the raised position and the lower position.
  • 21. The system of claim 1 including a stop vertically movable between a plurality of positions, wherein the upper roller assembly is vertically movable between a raised position in which the upper roller assembly engages the stop and a lower position.
  • 22. The system of claim 21 including means for retaining the stop at each of the plurality of the positions.
  • 23. The system of claim 21 including a continuous height adjustment mechanism configured to continuously vertically adjust a height of the stop.
  • 24. The system of claim 23 wherein the continuous height adjustment mechanism includes:a threaded rod supported by the frame; and a wheel threadably engaging the threaded rod and coupled to the stop, whereby rotation of the wheel continuously vertically adjusts a height of the stop along the threaded rod.
  • 25. The system of claim 1 including means for establishing a height of at least one of the upper roller assembly and the lower roller assembly.
  • 26. The system of claim 1 wherein the system comprises a wringer roller system and wherein the first cylindrical member and the second cylindrical member include exterior cylindrical surface configured to cooperate with one another to displace fluid off of a web or strip passing therebetween.
  • 27. The system of claim 26 wherein the cylindrical surfaces include portions configured to engage the strip passing between the first cylindrical member and the second cylindrical member and wherein substantially the entirety of the portions are smooth and are compressible or elastomeric.
  • 28. A roller system comprising:a frame; an upper roller assembly including a first rotatably supported cylindrical member extending along an upper axis, wherein the upper roller assembly moves along the upper axis between an operation position and a removed position; a lower roller assembly including a second rotatably supported cylindrical member extending along a lower axis, wherein the first member and the second member are configured to engage opposite side of a workpiece passing between the first member and the second member and wherein the lower roller assembly moves along the lower axis between an operation position and a remove position; at least one upper track supporting the upper roller assembly; and at least one lower track supporting the lower roller assembly.
  • 29. The system of claim 28 including means for moving at least one of the upper roller assembly and the lower roller assembly along the upper axis or the lower axis, respectively, between the operation position and the removed position.
  • 30. The system of claim 28 wherein the upper roller assembly rests upon the at least one upper track.
  • 31. A support and actuation system for use with an upper roller assembly having a first rotatably supported cylindrical member extending along an axis, a lower roller assembly having a second rotatably supported cylindrical member extending along the axis, and at least one first interface coupled to one of the upper roller assembly and the lower roller assembly, the support and actuation system comprising:a frame extending along a longitudinal axis; at least one second interface coupled to the frame, the at least one second interface configured to interact with the at least one first interface to movably support said one of the upper roller assembly and the lower roller assembly along the axis relative to the other of the upper roller assembly and the lower roller assembly; an actuator coupled to the frame and configured to move said one of the upper roller assembly and the lower roller assembly in a vertical direction; and at least one third interface extending along a second axis and coupled to the frame, the at least one third interface configured to interact with a fourth interface coupled to the other of the upper roller assembly and the lower roller assembly to movably support the other of the upper roller assembly an the lower roller assembly for movement along the second axis.
  • 32. The support and actuation system of claim 31 including a vertically adjustable stop configured to facilitate positioning of at least one of the upper roller assembly and the lower roller assembly relative to a pass line of a strip passing between the upper roller assembly and the lower roller assembly.
  • 33. A roller assembly for use with a roller system having an actuator and at least one first interface, the roller assembly comprising:a first bearing block; a second bearing block; a cylindrical member rotatably supported between the first bearing block and the second bearing block for rotation about an axis; and at least one second interface coupled to the first bearing block and the second bearing block, the at least one second interface adapted to cooperate with the at least one first interface to facilitate movement of the roller assembly along the axis, wherein the first bearing block and the second bearing block are configured to be releasably coupled to the actuator for lifting the second interface above the first interface.
  • 34. The assembly of claim 33 wherein the at least one first interface includes at least one track and wherein the at least one second interface includes one second interface coupled to the first bearing block and another second interface coupled to the second bearing block, wherein the second interfaces are configured to engage the at least one track to move the roller assembly along the axis.
  • 35. A roller system comprising:a frame; an upper roller assembly having a first rotatably supported cylindrical member extending along an upper axis; a lower roller assembly having a second rotatably supported cylindrical member extending along a lower axis; means for moving the upper roller assembly along the upper axis relative to the lower roller assembly between an operation position and a removed position; and means for vertically moving one of the upper roller assembly and the lower roller assembly.
  • 36. The system of claim 35 including means for vertically moving the other of the upper roller assembly and the lower roller assembly between a raised position and a lower position.
  • 37. A roller system comprising:a frame; an upper roller assembly supported by the frame and including a first rotatably imported cylindrical member; a lower roller assembly movably supported by the frame below the upper roller assembly and including a second rotatably supported cylindrical member, wherein the first member and the second member are configured to engage opposite sides of a workpiece passing between the first member an the second member; and an actuator configured to move the second cylindrical member between an elevated position in which axial end and an axial midpoint of the second member are raised and a lowered position in which the axial ends and the axial midpoint are lowered, wherein the upper roller assembly and the lower roller assembly are substantially identical to one another so as to be interchangeable with one another.
  • 38. A roller system comprising:a frame; an upper roller assembly supported by the frame and including a first rotatably supported cylindrical member; a lower roller assembly movably supported by the frame below the upper roller assembly and including a second rotatably supported cylindrical member; and an actuator located above the lower roller assembly, wherein the first member and the second member are configured to engage opposite sides of a workpiece passing between the first member and the second member an wherein the actuator is configured to move the second cylindrical member, while the first cylindrical member is vertically stationary, between an elevated position in which axial ends and an axial midpoint of the second member are raised and a lowered position in which th axial ends and the axial midpoint are lowered.
  • 39. A roller system comprising:a frame; an upper roller assembly supported by the frame and including a first rotatably supported cylindrical member; a lower roller assembly movably supported by the frame below the upper roller assembly and including a second rotatably supported cylindrical member, wherein the first member and the second member are configured to engage opposite sides of a workpiece passing between the first member and the second member; an actuator configured to move the second cylindrical member relative to the first cylindrical member and between an elevated position in which axial ends and an axial midpoint of the second member are raised and a lowered position in which the axial ends of the axial midpoint are lowered; and at least one support configured to movably support the lower roller assembly for movement between an operation position and an at least partially removed position relative to the frame when the lower roller assembly is in the lowered position, wherein the upper roller assembly and the lower roller assembly are substantially identical to one another so as to be interchangeable with one another.
  • 40. A roller system comprising:a frame; an upper roller assembly supported by the frame and including a first rotatably supported cylindrical member; a lower roller assembly movably supported by the frame below the upper roller assembly and including a second rotatably supported cylindrical member, wherein the first member and the second member are configured to engage opposite sides of a workpiece passing between the first member and the second member; an actuator configured to move the second cylindrical member relative to the first cylindrical member and between an elevated position in which axial ends and an axial midpoint of the second member are raised and a lowered position in which the axial ends of the axial midpoint are lowered; at least one support configured to movably support the lower roller assembly for movement between an operation position and an at least partially removed position relative to the frame when the lower roller assembly is in the lowered position; and a stop vertically movable between a plurality of positions, wherein the upper roller assembly is vertically movable between a raised position in which the upper roller assembly engages the stop and a lower position.
  • 41. The system of claim 40 including means for retaining the stop at each of the plurality of the positions.
  • 42. The system of claim 40 including a continuous height adjustment mechanism configured to continuously vertically adjust a height of the stop.
  • 43. The system of claim 42 wherein the continuous height adjustment mechanism includes:a threaded rod supported by the frame; and a wheel threadably engaging the threaded rod and coupled to the stop, whereby rotation of the wheel continuously vertically adjusts a height of the stop along the threaded rod.
  • 44. A support and actuation system for use with an upper roller assembly having a first rotatably supported cylindrical member extending along an axis, a lower roller assembly having a second rotatably supported cylindrical member extending along the axis, and at least one first interface coupled to one of the upper roller assembly and the lower roller assembly, the support and actuation system comprising:a frame extending along a longitudinal axis; at least one second interface coupled to the frame, the at least one second interface configured to interact with the at least one first interface to movably support said one of the upper roller assembly and the lower roller assembly along the axis relative to the other of the upper roller assembly and the lower roller assembly; an actuator coupled to the frame and configured to move said one of the upper roller assembly and the lower roller assembly in a vertical direction; and a vertically adjustable stop configured to facilitate positioning of at least one of the upper roller assembly and the lower roller assembly relative to a pass line of a strip passing between the upper roller assembly and the lower roller assembly.
Parent Case Info

The present application claims priority under 35 U.S.C. §119(e) from U.S. Provisional Patent Application Serial. No. 60/294,550 entitled WRINGER ROLLER SYSTEM and filed on May 30, 2001 by Thomas E. Williams, the full disclosure of which is hereby incorporated by reference.

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Provisional Applications (1)
Number Date Country
60/294550 May 2001 US