1. Field of the Invention
The present invention relates generally to writing instruments and, more specifically, to a writing instrument, such as a ballpoint pen, having a rotary cam mechanism for feeding a writing refill of the writing instrument.
2. Background Information
Various types of conventional writing instruments having a structure in which a writing refill is fed by a knocking operation using a rotary cam mechanism have been known as described in U.S. Pat. Nos. 5,413,428, 5,263,786 and 5,004,364. The rotary cam mechanism has a stationary cam formed on an inner face of a barrel, a rotary cam abutting a rear end of a writing refill and engaged with the stationary cam, and a knocking cam inserted in the stationary cam and which moves the rotary cam in an axial direction. The rotary cam mechanism is constructed so that by knocking the knocking cam, the rotary cam is rotated and its engagement position with the stationary cam is changed, by which the writing refill is protruded to a writing position or retracted to an accommodated position within the barrel. More specifically, the stationary cam has a guide groove extending in the axial direction and a slant cam face. The rotary cam has a guide projection which enters the guide groove of the stationary cam and a rotary cam face which engages with the slant cam face of the stationary cam. The knocking cam has an engagement projection which enters the guide groove of the stationary cam and a knocking cam face which engages with the rotary cam face of the rotary cam. The writing refill is urged backward by a spring and its rear end abuts on the rotary cam. Accordingly, the rotary cam and the knocking cam are urged rearwardly by the spring.
When the knocking cam is knocked, the rotary cam advances, the guide projection comes out of the guide groove of the stationary cam, and the rotary cam rotates by the actions of the rotary cam face and the knocking cam face. By this construction and operation, the rotary cam face of the rotary cam engages with the slant cam face of the stationary cam, and the rotary cam is maintained at the advanced position. Since the writing refill is advanced by the rotary cam, the front end of the writing refill protrudes from the front end of the barrel and can be used for writing.
When the knocking cam is knocked again in the writing state, the rotary cam is pressed and advanced by the knocking cam, the slant cam face and the rotary cam face are disengaged, and the rotary cam is further rotated. Then, the guide projection of the rotary cam enters the guide groove of the stationary cam, whereby the rotary cam and the writing refill urged backward by the spring are retracted, and the front end of the writing refill is accommodated in the barrel.
Since the entire body of the rotary cam mechanism is pressed backward by the spring which urges the writing refill backward as described above, the stationary cam forming part of the rotary cam mechanism is integrally formed on an inner wall of the barrel as described in U.S. Pat. Nos. 5,004,364 and 5,263,786, or a cam body including the stationary cam is formed and the cam body is fixed under a detachment-preventing state on the inner face of the barrel as described in U.S. Pat. No. 5,413,428.
Accordingly, the conventional writing instruments require the rotary cam and the knocking cam to be inserted in the stationary cam which is fixed as described above, from the front portion of the stationary cam, whereby the conventional writing instruments having the rotary cam mechanism are constructed so that the front portion of the barrel can be opened. As the structure for opening the front portion of the barrel, a nose cone (tip) is detachably disposed at the front end of the barrel by screwing, or the barrel is constructed so as to be separable into upper and lower parts. Accordingly, when the writing refill is changed, in many cases, the barrel constructed of separable parts must be disassembled, or the nose cone screwed at the front end of the barrel must be detached to open the front end of the barrel. Since such a screwed part is necessarily provided, the nose cone portion becomes large in diameter to some extent, or when the barrel is transparent, the screwed part or the like is seen from the exterior thereof which presents an unsightly appearance. Accordingly, the conventional writing instruments are associated with restrictions in both design and aesthetic appearance.
It is an object of the present invention to provide a writing instrument having a rotary cam mechanism for feeding a writing refill, wherein the writing refill can be changed from the rear end side of a casing or barrel without detaching a nose cone or disassembling the barrel of the writing instrument.
It is another object of the present invention to provide a writing instrument in which a writing refill can be changed by rotating a knocking part of the rotary cam mechanism without deterioration of the external appearance of the writing instrument.
It is still a further object of the present invention to provide a writing instrument which has a simple construction and which may be made economically and used in a convenient manner.
The foregoing and other objects of the present invention are carried out by a writing instrument comprising a tubular casing having a longitudinal axis, a through-hole extending in a longitudinal direction of the longitudinal axis, a wall surface, and an aperture formed in the wall surface. A writing refill is inserted in the through-hole of the tubular casing for extension out of the casing to a writing position and retraction into the casing to a retracted position. A rotary cam mechanism is accommodated in the through-hole of the casing for extending and retracting the writing refill between the writing position and the retracted position, respectively. The rotary cam mechanism comprises a cam cylinder having a projection engaging the aperture of the casing and a stationary cam, a rotary cam engageable with the stationary cam of the cam cylinder, and a knocking cam engageable with the stationary cam of the cam cylinder and the rotary cam. A knocking member is integrally connected to the knocking cam and is connected to the cam cylinder in a non-rotatable state while permitting movement of the knocking member relative to the cam cylinder in the longitudinal direction.
The stationary cam has a guide groove and a slant cam surface. The rotary cam has a guide projection inserted in the guide groove of the stationary cam and a rotary cam surface engageable with the slant cam surface of the stationary cam. The knocking cam has a locking projection inserted in the guide groove of the stationary cam and a knocking cam surface engageable with the rotary cam surface of the rotary cam.
In another embodiment, the writing instrument has a stopper integrally connected to an inner surface of the casing. Instead of being formed in the wall surface of the casing, the aperture is formed in the stopper for engagement with the projection of the cam cylinder.
Preferably, in the foregoing embodiments of the writing instruments, the cam cylinder has a tubular construction, and the rotary cam and the knocking cam are inserted in the cam cylinder. The stationary cam is formed in an inner surface of the cam cylinder. The projection of the cam cylinder engages the aperture of the casing so that the cam cylinder is prevented from undergoing movement in the longitudinal direction relative to the casing while permitting rotational movement of the cam cylinder relative to the casing in a direction of rotation. The projection of the cam cylinder has a slant surface slanting towards the direction of rotation of the cam cylinder.
The writing instruments according to the present invention preferably further comprise means for permitting the projection of the cam cylinder to undergo elastic movement in a radial direction of the cam cylinder during rotation of the cam cylinder in the direction of rotation. In one embodiment, the means for permitting the projection of the cam cylinder to undergo elastic movement comprises an aperture formed in the cam cylinder adjacent to the projection. In another embodiment, the means for permitting the projection of the cam cylinder to undergo elastic movement comprises a pair of slits formed in the cam cylinder with the projection disposed between the slits.
Thus the writing instrument according to the present invention has an aperture formed in the casing or in a stopper integrally connected to the casing. The cam cylinder is inserted in the stopper or casing and is provided with the stationary cam, and the knocking element is connected to the cam cylinder so that it does not rotate but moves in the axial direction relative to the cam cylinder. By this construction, the projection disposed on the cam cylinder can be detachably engaged with the aperture of the casing or the stopper.
Thus, it is possible to easily assemble the foregoing components in the casing by firstly connecting the knocking element to the cam cylinder, accommodating the rotary cam and the knocking cam into the cam cylinder, and then inserting the cam cylinder from a rear end of the casing directly or doing so under the condition that the cam cylinder is inserted in the stopper. Thereafter, when the writing refill is changed by rotating the knocking element, the cam cylinder rotates and the projection of the cam cylinder disengages from the aperture of the casing or the stopper, whereby the cam cylinder can be separated from the stopper or casing, and the cam cylinder and the knocking element can be taken out of the rear portion of the casing. Accordingly, unlike with conventional writing instruments, the writing refill can be changed without opening a front portion of the casing.
After the writing refill is replaced with a new one, the cam cylinder is inserted in the stopper or casing. In this instance, if a guide edge is provided at the rear end of the stopper or on the inner face of the casing so as to guide the projection to the aperture of the casing or stopper, the projection can be engaged with the aperture without positioning and only by pressing the cam cylinder in the axial direction, whereby the assembling operation is simplified. Furthermore, it is also possible to omit the screw and the connecting structure of the connecting portion which are required for writing instruments of which the casing is separated into a front part and a rear part and in which these parts are connected by screwing, whereby a nose cone portion can be made small in diameter. In addition, by using the stopper, the aperture engageable with the projection of the cam cylinder is not seen from the exterior of the casing, whereby the aesthetic appearance of the writing instrument is improved and the casing can be formed in various shapes and designs and from various materials.
The foregoing summary, as well as the following detailed description of a preferred embodiments of the invention, will be better understood when read in conjunction with the accompanying drawings. For the purpose of illustrating the invention, there is shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangement and instrumentalities shown. In the drawings:
FIGS. 7(A)-7(B) show a stopper of the writing instrument shown in
FIGS. 9(A)-9(D) show a cam cylinder of the writing instrument shown in
FIGS. 14(A)-14(D) show a knocking element of the writing instrument shown in
FIGS. 16(A)-16(B) show the state in which the stopper is connected to the connected cam cylinder and knocking element shown in
While this invention is susceptible of embodiments in many different forms, this specification and the accompanying drawings disclose only examples of the use of the invention. The invention is not intended to be limited to the embodiments so described, and the scope of the invention will be pointed out in the appended claims.
The writing instrument 100 has a rotary cam mechanism for feeding or moving the writing refill 2 in the longitudinal direction between a first position, in which a writing tip 2a of the writing refill 2 is accommodated in the barrel 1 (retracted position), and a second position, in which the writing tip 2a of the writing refill 2 protrudes from the front end of the barrel 1 (writing position). With reference to
By the foregoing construction, while the writing tip 2a of the writing refill 2 is in the retracted position, the knocking element 5 can be knocked to advance the writing tip 2a of the writing refill 2 in the longitudinal direction so as to extend or protrude from the front end of the barrel 1 to place the writing tip 2a in the writing position. Likewise, while the writing tip 2a of the writing refill 2 is in the writing position, the knocking element 5 can be knocked to retract the writing refill 2 in the longitudinal direction and position the writing tip 2a in the barrel 1 in the retracted position.
Referring now to FIGS. 1, 7(A)-7(B) and 8, the stopper 3 is formed in a substantially cylindrical shape and has a front end 10 abutting on an inner stepped portion 9 formed in the barrel 1. A rotation-preventing portion 11 of the stopper 3 engages with a rotation-preventing member 1a formed in the barrel 1 so as to prevent relative rotation between the stopper 3 and the barrel 1 about the longitudinal axis A. An engagement portion 13 is formed on an outer wall surface of the stopper 3 for engagement with an inner engagement portion 12 formed in the inner surface of the barrel 1. As best shown in
In the embodiment shown in
Referring now to FIGS. 9(A)-9(D), the cam cylinder 4 has an inner wall surface 4a and an outer wall surface 4b. The stationary cam 6 is formed on the inner wall surface 4a and the projections 15 project from the outer wall surface 4b. The projections 15 are spaced approximately 180 degrees from one another around the circumference of the outer wall surface 4b of the cam cylinder 4. A flange 18 is formed at a rear portion and extends from the outer wall surface 4b of the cam cylinder 4. A window hole or aperture 19 is formed in the outer wall surface 4b of the cam cylinder 4 and extends in a radial direction at a position between the projections 15. A guide groove 20 contiguous with the aperture 19 is formed in an inner surface of the flange 18 and opens toward the rear portion of the cam cylinder 4. The guide groove 20 has a width smaller than that of the aperture 19. The aperture 19 constitutes means for allowing the projections 15 to undergo elastic movement in the radial direction during rotation of the cam cylinder 4 to facilitate engagement between the projections 15 and the respective holes 14 of the stopper 3.
As shown in FIGS. 9(B)-9(D), each of the projections 15 has a vertical edge surface 21 and a slant or inclined edge surface 22. The vertical edge surface 21 (i.e., the surface 21 is generally perpendicular to the longitudinal axis A) is configured for engagement with an edge 14a (
In the embodiment shown in FIGS. 9(A)-9(D), the projections 15 of the cam cylinder 4 are provided with the inclined edge surface 22. Alternatively, as shown in
Referring now to FIGS. 14(A)-14(C), the knocking element 5 has a flange 23 and a tubular connecting portion 24 integral with and extending from one side of the flange 23. The connecting portion 24 is configured to be inserted into the cam cylinder 4 and has a substantially rectangular cross-sectional shape with generally planar or flat side surfaces for engagement with the inner wall surface 4a of the cam cylinder 4 to prevent relative rotation between the cam cylinder 4 and the knocking element 5. A knocking head 25 is integral with and extends from an opposite side of the flange 23 so that the knocking head 25 protrudes exteriorly from the rear end portion of the barrel 1. The connecting portion 24 has connecting projections 26 and rib portions 27 integral with the connecting projections 26.
As shown in
Prior to connecting the integral unit 150 to the barrel 1, the rotary cam 7 and the knocking cam 8 are assembled relative to the stopper 3, the cam cylinder 4, and the knocking element 5. More specifically, the rod 8c of the knocking cam 8 is inserted into the cam cylinder 4 and into the connecting portion 24 of the knocking element 5 and connected thereto by friction fit. The rotary cam 7 is then inserted into the cam cylinder 4 and the rotary cam face 7b of the rotary cam 7 is engaged with the knocking cam face 8b of the knocking cam 8.
Thereafter, in the state in which the rotary cam 7 and the knocking cam 8 have been assembled relative to the integral unit 150 and the writing refill 2 has been preliminarily inserted in the barrel 1, the front end portion of the cam cylinder 4 is inserted into a rear end 1b of the barrel 1 until the front end 10 of the stopper 3 abuts on the inner stepped portion 9 of the barrel 1. At this point, the engagement portion 13 of the stopper 3 engages with the inner engagement portion 12 of the barrel 1 and, at the same time, the rotation-preventing portion 11 of the stopper 3 is locked with the rotation-stopping member 1a of the barrel 1, whereby the stopper 3 and the barrel 1 are connected together in a non-rotatable state. Furthermore, the guide projection 7a of the rotary cam 7 and the guide projection 8a of the knocking cam 8 enter the guide groove 6a of the stationary cam 6 in the barrel 1, and the rear end of the writing refill 2 abuts on the front end of the rotary cam 7. In this assembled state of the writing instrument 100, the writing refill 2 can be advanced and retracted in the longitudinal direction by knocking the knocking element 5 to position the writing tip 2a of the writing refill between the writing position and the retracted position.
Since the knocking element 5 is connected in a non-rotation state relative to the cam cylinder 4, replacement of the writing refill 2 can be accomplished by rotating the knocking element 5. Upon rotation of the knocking element 5, the projections 15 of the cam cylinder 4 are detached from the respective holes 14 of the stopper 3. At this point, by pulling the knocking element 5 rearwardly in the longitudinal direction (i.e., by pulling the cam cylinder 4 to the right in
The writing instrument 200 does not have a stopper as described above for the writing instrument 100. In the writing instrument 200, a pair of apertures or holes 30 are formed in an outer side wall surface of the barrel 1 and are spaced approximately 180 degrees from one another around the circumference of the outer side wall surface. The projections 15 of the cam cylinder 4 are prevented from detaching in the axial direction (i.e., in the direction of the longitudinal axis A) by detachable engagement with the respective holes 30 of the barrel 1. The side surface of the projection 15 is formed as an inclined edge surface 22 as shown in
By this construction, the writing instrument 200 can simply be assembled by inserting the cam cylinder 4 in the barrel 1 from the rear end 1b of the barrel 1. Furthermore, by rotating the cam cylinder 4, the projections 15 can be disengaged from the holes 30 of the barrel 1 and the cam cylinder 4 can be taken out of the barrel 1 to replace the writing refill as described above for the writing instrument 100. The writing instrument 200 has a simpler structure and is more economical to manufacture than the writing instrument 100 because it does not require the use of the stopper.
The writing instrument according to the present invention has a simpler construction and is more economical to manufacture as compared to conventional writing instruments, such as disclosed in U.S. Pat. Nos. 5,413,428, 5,263,786 and 5,004,364. The writing instrument of the present invention provides a rotary cam mechanism which is capable of efficiently positioning a writing refill between a writing position and a retracted position while permitting the writing refill to be replaced by rotating a knocking part of the rotary cam mechanism. Furthermore, the writing refill can be replaced from the rear end side of a barrel by removing parts of the rotary cam mechanism without detaching a nose cone or disassembling the barrel of the writing instrument. Thus, the present invention obviates the need for barrels having screwed portions which must be disengaged in order to replace a writing refill, thereby removing restrictions in the aesthetic appearance of the writing instrument, such as the provision of a transparent barrel.
From the foregoing description, it can be seen that the present invention comprises an improved writing instrument. It will be appreciated by those skilled in the art that obvious changes can be made to the embodiments described in the foregoing description without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but is intended to cover all obvious modifications thereof which are within the scope and the spirit of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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2004-167107 | Jun 2004 | JP | national |