The present invention relates to an X-ray radiation source having an X-ray tube within a housing.
An example of conventional X-ray radiation sources is one disclosed in Patent Literature 1. In this conventional structure, an X-ray tube, a high voltage generation module, and the like are incorporated into a housing having an X-ray emission window, while the X-ray tube is brought into contact with and secured to a mount disposed near the X-ray emission window. In an X-ray generator disclosed in Patent Literature 2, on the other hand, a flange provided about an output window in an X-ray tube is brought into contact with and secured to an inner wall surface of a housing.
Patent Literature 1: U.S. Patent No. 4034251
Patent Literature 2: Japanese Patent Application Laid-Open No. 2000-67790
From the viewpoint of stabilizing outputs of X-rays, it is very important to secure an X-ray tube stably within a housing. However, the X-ray tube is hard to secure stably by substantially fixing only one end side thereof as in Patent Literature 1. On the other hand, fixing at a plurality of locations as in Patent Literature 2 can stabilize the securing, but may complicate the structure due to a plurality of fixing members.
For solving the problem mentioned above, it is an object of the present invention to provide an X-ray radiation source which can stably secure an X-ray tube within a housing without complicating its device structure.
For achieving the above-mentioned object, the X-ray radiation source in accordance with the present invention is an X-ray radiation source comprising an X-ray tube for outputting an X-ray from an output window, a first circuit board for mounting the X-ray tube, and a housing containing the X-ray tube and first circuit board and having a wall part formed with an X-ray emission window for emitting to the outside the X-ray outputted from the X-ray tube, the X-ray tube being secured to the housing while being pressed against an inner surface of the wall part by the first circuit board.
In this X-ray radiation source, the X-ray tube is secured to the housing while being pressed against the inner surface of the wall part by the first circuit board. The X-ray tube can be secured stably within the housing by being held between the first circuit board and the wall part. In this X-ray radiation source, the first circuit board incorporated into the housing itself is used for pressing the X-ray tube, This makes it unnecessary to provide a separate member for pressing the X-ray tube and prevents the device structure from becoming complicated.
Preferably, a conductive buffer member is arranged between the X-ray tube and the inner surface of the wall part so as to come into contact with at least a part of the output window. This can stably secure the X-ray tube within the housing while mitigating stresses applied to the X-ray tube by the pressing. Since the buffer member is conductive, the housing and output window can have the same potential, thereby allowing the X-ray tube to operate stably.
Preferably, the housing has a main part having the wall part and a lid part for securing thereto the X-ray tube and first circuit board, the lid part being fastened to the main part by a fastening member so as to press the X-ray tube against the inner surface of the wall part. This can stably secure the X-ray tube in a simple structure.
Preferably, the X-ray tube and first circuit board are supported by a spacer member erected on the lid part. This allows the spacer member to press the X-ray tube securely against the inner surface of the wall part, while securing a fixed accommodation space within the housing, thereby making it possible to improve the degree of freedom in arranging circuit constituent members.
Preferably, the X-ray radiation source further comprises a high voltage generation module for raising a voltage supplied to the first circuit board and a second circuit board for mounting the high voltage generation module, the high voltage generation module and second circuit board being supported at a position closer to the lid part than are the X-ray tube and first circuit board by the spacer erected on the lid part. In this case, not only the X-ray tube, but the high pressure generation module having a relatively large structure is also contained in the accommodation space, whereby the space within the housing can be utilized effectively.
Preferably, the X-ray tube is provided with a laterally-projecting power pin, the first circuit board is provided with a through hole corresponding to a two-dimensional form of the X-ray tube, and the power pin is connected to an edge part about the through hole while a part of the X-ray tube is located within the through hole, so that the X-ray tube is held by the first circuit board. This makes it easy to align the X-ray tube and the first circuit board with each other. Since a part of the X-ray tube is located within the through hole, the housing can be made thinner by the depth of the through hole.
Preferably, the X-ray tube is provided with a laterally-projecting power pin, the first circuit board is provided with a depression corresponding to a two-dimensional form of the X-ray tube, and the power pin is connected to an edge part about the depression while a part of the X-ray tube is located within the depression, so that the X-ray tube is held by the first circuit hoard. This makes it easy to align the X-ray tube and the first circuit board with each other. This also allows the first circuit board to press the X-ray tube firmly. Since a part of the X-ray tube is located within the depression, the housing can be made thinner by the depth of the depression.
The present invention can stably secure the X-ray tube within the housing without complicating the device structure.
In the following, preferred embodiments of the X-ray radiation source in accordance with the present invention will be explained in detail with reference to the drawings.
The X-ray radiation device 1 comprises a plurality of X-ray radiation sources 2 for emitting X-rays, a controller 3 for controlling the X-ray radiation sources 2, and a rail member 4 for holding the X-ray radiation sources 2 in a row. The rail member 4 has a channel part 4a having a substantially U-shaped cross section formed with a depression directed away from the X-ray radiation sources 2 and flange parts 4b, 4b projecting laterally from the end portion of the channel part 4a. The rail member 4 is formed from a conductive metal such as aluminum, aluminum alloy, iron, or iron alloy, for example, and secures a strength sufficient for holding the plurality of X-ray radiation sources 2. The rail member 4 is not required to be formed integrally, but may be one detachably connecting separate members which are separated from each other along their longitudinal direction (extending direction). This can yield a holding structure with a desirable form and size according to the size, number, arrangement, and the like of objects to be processed, thereby making it possible to remove electricity by more efficient X-ray radiation.
On the other hand, each X-ray radiation source 2 includes the X-ray tube 21 for generating X-rays, a high voltage generation module 22 for raising a voltage supplied from the power circuit, and a drive circuit 23 for driving the X-ray tube 21 and high voltage generation module 22. A trunk line 24 is connected to the drive circuit 23 and can externally be connected to the other X-ray radiation units 2, the controller 3, and the like through input and output terminals 25, 26 respectively provided at both ends thereof.
In the X-ray radiation device 1, as illustrated in
This structure makes the voltage value inputted from the input terminal 25 equal to the voltage outputted from the output terminal 26 in one X-ray radiation source 2, and also makes the voltage value outputted from the output terminal 26 of one X-ray radiation unit 2 equal to each of the voltage value inputted from the input terminal 25 and the voltage value outputted from the output terminal 26 in another X-ray radiation unit 2 electrically connected to the former X-ray radiation unit 2. Therefore, even when a plurality of X-ray radiation source units 2 are connected in series, the same value of voltage can be supplied to all the X-ray radiation source units 2. Hence, when the X-ray radiation source units 2 are electrically connected to each other, the control circuit 11 of the controller 3 including the power circuit is not required to be connected to the X-ray radiation units 2 individually, whereby the number of X-ray radiation units 2 to be connected can be increased and decreased without complicating their wiring.
The structure of the above-mentioned X-ray radiation source 2 will now be explained in detail.
As illustrated in
As illustrated in
The X-ray tube 21 has, within a vacuum envelope 51 having a substantially rectangular parallelepiped form sufficiently smaller than the housing 31, a filament 52 for generating an electron beam, a grid 53 for accelerating the electron beam, and a target 54 for generating X-rays in response to the electron beam incident thereon. The vacuum envelope 51 comprises a rectangular wall part 51 made of a conductive material (e.g., a sheet of a metal such as stainless steel) provided with an output window 57 which will be explained later, a wall part 51b, made of a rectangular insulating material (e.g., glass), facing the former wall part 51a, and a side wall part 51c, made of an insulating material (e.g., glass), extending along the outer edges of the wall parts 51a, 51b. The height of the side wall part 51c is smaller than the lateral length of the wall parts 51a, 51b. That is, the vacuum envelope 51 has a planar, substantially rectangular parallelepiped form whose sides constituting the height are the shortest so that the wall parts 51a, 51b can be regarded as a flat plane. At a substantially center portion of the wall part 51a, an opening 51d a bit smaller than the X-ray emission window 34 is formed into a rectangle whose longer sides extend along the longitudinal direction of the vacuum envelope 51 (the longitudinal direction of the wall parts 51a, 51b). The opening 51d constitutes the output window 57 that will be explained later.
The filament 52 is arranged on the wall part 51b side, while the grid 53 is placed between the filament 52 and the target 54. A plurality of power pins 55 (see
For securing the X-ray tube 21 and the first circuit board 32 to each other, as illustrated in
For securing the X-ray tube 21 and the first circuit board 32 to each other, when the first circuit board 32 has a sufficient thickness, a depression 32b slightly larger than the two-dimensional form constructed by the outermost edges of the wall part 51b of the X-ray tube 21 may be formed as illustrated in
It is not always necessary to form the through hole 32a or depression 32b, and the vacuum envelope 51 of the X-ray tube 21 may be mounted as it is on one surface side of the first circuit board 32 as illustrated in
As illustrated in
Each of the first-stage spacer members 61 is vertically mounted on the inner surface side of the lid part 31c by fastening a screw 63, and each of the second-stage spacer members 62 is joined to the leading end of the first-stage spacer member 61 while holding and securing the second circuit board 33 mounted with the high voltage generation module 22. The first circuit board 32 mounted with the X-ray tube 21 is secured substantially in parallel with the second circuit board 33 to the leading end of the second-stage spacer member 62 by fastening a screw 64.
The lid part 31 c provided with such a structure is positioned such that the output window 57 of the X-ray tube 21 is exposed through the X-ray emission window 34 of the housing 31, while being secured to the main part 35 by fastening screws 65. Fastening the screws 65 causes the first circuit board 32 to press the X-ray tube 21 against the inner surface of the wall part 31a in the housing 31. The length of the second-stage spacer member 62 is on the order of several times that of the first-stage spacer member 61, so that the first circuit board 32 and the high voltage generation module 22 are separated from each other. The first circuit board 32 and high voltage generation module 22 may be connected to each other with a wire or wirelessly.
As illustrated in
In the X-ray radiation source 2, as explained in the foregoing, the lid part 31c is fastened to the main part 35 with the screws 65, whereby the X-ray tube 21 is secured to the housing 31 while being pressed against the inner surface of the wall part 31a by the first circuit board 32. The X-ray tube 21 can be secured stably within the housing 31 by thus being held between the first circuit board 32 and the wall part 31a. Since the X-ray tube 21 is secured while, among the surfaces constructing the vacuum envelope 51 of the X-ray tube 21, the one having a larger area on the wall part 51a side formed with the output window 57 is pressed against the inner surface of the wall part 31a, this embodiment can secure the X-ray tube 21 more stably, makes it easier for the heat generated at the target 54 to transfer to the housing 31, and is excellent in heat dissipation efficiency of the X-ray tube 21. This X-ray radiation source 2 uses the first circuit board 32 incorporated in the housing 31 itself for pressing the X-ray tube 21. That is, a structure essential for operating the X-ray radiation source 2 also serves as a member for pressing the X-ray tube 21, which makes it unnecessary to provide a new member for pressing the X-ray tube 21 separately, whereby the device structure can be prevented from becoming complicated.
In the X-ray radiation source 2, the conductive buffer member 67 is arranged between the X-ray tube 21 and the inner surface of the wall part 31a so as to come into contact with the sheet 56 constituting the output window 57. This enables stronger pressing while mitigating direct stresses applied to the X-ray tube 21 by the pressing, whereby the X-ray tube 21 can be secured more stably within the housing 31. Since the buffer member 67 is conductive, the housing 31 and the output window 57 can have the same potential, so as to stabilize the potential of the output window 57, thereby allowing the X-ray tube 21 to operate stably.
In the X-ray radiation source 2, the spacer members 61, 62 erected on the lid part 31c configure the first circuit board 32 mounted with the X-ray tube 21 and the second circuit board 33 mounted with the high voltage generation module 22 into a two-stage structure, so that the high voltage generation module 22 and second circuit board 33 are supported at a position closer to the lid part 31 c than are the X-ray tube 21 and first circuit board 32. Such a structure allows the spacer members 61, 62 to secure a fixed accommodation space within the housing 31 and divide circuits arranged within the housing 31 into the first and second circuit boards 32, 33, whereby the degree of freedom in arranging circuit constituent members can be improved. In particular, the high voltage generation module 22, which is a relatively large structure on a par with the X-ray tube 21 in the X-ray radiation source 2, is contained in the accommodation space, whereby the space within the housing 31 can be utilized effectively.
In the X-ray radiation source 2, the power pins 55 laterally project from the vacuum envelope 51 of the X-ray tube 21, the first circuit board 32 is provided with the through hole 32a corresponding to the two-dimensional form of the X-ray tube 21, and the power pins 55 are connected to the edge part about the through hole 32a while the wall part 51b of the X-ray tube 21 is located within the through hole 32a, so that the first circuit board 32 holds the X-ray tube 21. This makes it easier to align the X-ray tube 21 and the first circuit board 32 with each other. Since the wall part 51b of the X-ray tube 21 is located within the through hole 32a, the thickness of the housing 31 can be reduced by the depth of the through hole 32a, whereby the device can be made smaller.
Forming the depression 32b instead of the through hole 32a as illustrated in
Mounting the vacuum envelope 51 of the X-ray tube 21 as it is on one surface side of the first circuit board 32 as illustrated in
The present invention is not limited to the above-mentioned embodiment. For example, while the above-mentioned embodiment uses the rod-shaped spacer members 61, 62, spacer members may have various forms such as pillars, plates, and frames. The number of spacer members and locations where they are arranged may also be designed as appropriate.
The structure for assembling the X-ray tube 21 and the like within the housing 31 may also be modified accordingly. For example, in an example illustrated in
Such a structure can make the housing 31 thinner by reducing the number of circuit boards. Supporting the first circuit board 32 with the spacer members 71 at four locations allows the first circuit board 32 to press the X-ray tube 21 uniformly, whereby the X-ray tube 21 can be secured more stably within the housing 31. The length of the spacer members 71 may be shorter than the total length of a pair of spacer members 61, 62 as long as a space necessary for arranging the high voltage generation module 22 can be formed thereby.
In an example illustrated in
In an example illustrated in
In an example illustrated in
It is not always necessary to use spacer members within the housing. In this case, for example, the lid part 31c itself may be provided with a projection projecting into the housing 31, so as to press the first circuit board 32. The side wall part 31b may also be provided with a projection adapted to act similarly.
1: X-ray radiation device; 2: X-ray radiation source; 21: X-ray tube; 22: high voltage generation module; 31: housing; 31a: wall part; 31c: lid part; 32: first circuit board; 32a: through hole; 32b: depression; 33: second circuit board; 34: X-ray emission window; 35: main part; 55: power pin; 57: output window; 61, 62, 71, 82, 87: spacer member; 65, 86, 88, 89: screw (fastening member); 67: buffer member
Number | Date | Country | Kind |
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2012-046840 | Mar 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/052898 | 2/7/2013 | WO | 00 |