X-ray tube anode cooling device and systems incorporating same

Information

  • Patent Grant
  • 6430260
  • Patent Number
    6,430,260
  • Date Filed
    Friday, December 29, 2000
    23 years ago
  • Date Issued
    Tuesday, August 6, 2002
    21 years ago
Abstract
An anode target for use within an x-ray generating device including a target frame having an inner surface and an outer surface and a thermal energy transfer device. The thermal energy transfer device including a heat exchanger having an inner surface and an outer surface, at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the inner surface of the target frame; a cooling medium circulating through the heat exchanger for convectively cooling the anode target; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger while permitting relative motion between the target frame and the heat exchanger.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to a thermal energy transfer device for use within an x-ray generating device and, more specifically, to a convection cooled anode target for use within an x-ray tube.




Typically, an x-ray generating device, referred to as an x-ray tube, includes opposed electrodes enclosed within a cylindrical vacuum vessel. The vacuum vessel is commonly fabricated from glass or metal, such as stainless steel, copper, or a copper alloy. The electrodes include a cathode assembly positioned at some distance from the target track of a rotating, disc-shaped anode assembly. Alternatively, such as in industrial applications, the anode assembly may be stationary. The target track, or impact zone, of the anode is generally fabricated from a refractory metal with a high atomic number, such as tungsten or a tungsten alloy. Further, to accelerate electrons used to generate x-rays, a voltage difference of about 60 kV to about 140 kV is commonly maintained between the cathode and anode assemblies. The hot cathode filament emits thermal electrons that are accelerated across the potential difference, impacting the target zone of the anode assembly at high velocity. A small fraction of the kinetic energy of the electrons is converted to high-energy electromagnetic radiation, or x-rays, while the balance is contained in back-scattered electrons or converted to heat. The x-rays are emitted in all directions, emanating from a focal spot, and may be directed out of the vacuum vessel along a focal alignment path. In an x-ray tube having a metal vacuum vessel, for example, an x-ray transmissive window is fabricated into the vacuum vessel to allow an x-ray beam to exit at a desired location. After exiting the vacuum vessel, the x-rays are directed along the focal alignment path to penetrate an object, such as a human anatomical part for medical examination and diagnostic purposes. The x-rays transmitted through the object are intercepted by a detector or film, and an image of the internal anatomy of the object is formed. Likewise, industrial x-ray tubes may be used, for example, to inspect metal parts for cracks or to inspect the contents of luggage at an airport.




Since the production of x-rays in a medical diagnostic x-ray tube is by its very nature an inefficient process, the components in the x-ray tube operate at elevated temperatures. For example, the temperature of the anode's focal spot may run as high as about 2,700 degrees C., while the temperature in other parts of the anode may run as high as about 1,800 degrees C. The thermal energy generated during tube operation is typically transferred from the anode, and other components, to the vacuum vessel. The vacuum vessel, in turn, is generally enclosed in a casing filled with a circulating cooling fluid, such as dielectric oil or air, that removes the thermal energy from the x-ray tube. The casing also supports and protects the x-ray tube and provides a structure for mounting the tube. Additionally, the casing is commonly lined with lead to shield stray radiation.




As discussed above, the primary electron beam generated by the cathode of an x-ray tube deposits a large heat load in the anode target. In fact, the target glows red-hot in operation. Typically, less than 1% of the primary electron beam energy is converted into x-rays, the balance being converted to thermal energy. This thermal energy from the hot target is conducted and radiated to other components within the vacuum vessel. The fluid circulating around the exterior of the vacuum vessel transfers some of this thermal energy out of the system. However, the high temperatures caused by this thermal energy subject the x-ray tube components to high thermal stresses that are problematic in the operation and reliability of the x-ray tube. This is true for a number of reasons. First, the exposure of components in the x-ray tube to cyclic high temperatures may decrease the life and reliability of the components. In particular, the anode assembly is subject to thermal growth and target burst. The anode assembly also typically includes a shaft that is rotatably supported by a bearing assembly. The bearing assembly is very sensitive to high heat loads. Overheating of the bearing assembly may lead to increased friction, increased noise, and to the ultimate failure of the bearing assembly. Due to the high temperatures present, the balls of the bearing assembly are typically coated with a solid lubricant. A preferred lubricant is lead, however, lead has a low melting point and is typically not used in a bearing assembly exposed to operating temperatures above about 330 degrees C. Because of this temperature limit, an x-ray tube with a bearing assembly including a lead lubricant is limited to shorter, less powerful x-ray exposures. Above about 450 degrees C., silver is generally the lubricant of choice, allowing for longer, more powerful x-ray exposures. Silver, however, increases the noise generated by the bearing assembly.




The high temperatures encountered within an x-ray tube also reduce the scanning performance or throughput of the tube, which is a function of the maximum operating temperature, and specifically the anode target and bearing temperatures, of the tube. As discussed above, the maximum operating temperature of an x-ray tube is a function of the power and length of x-ray exposure, as well as the time between x-ray exposures. Typically, an x-ray tube is designed to operate at a certain maximum temperature, corresponding to a certain heat capacity and a certain heat dissipation capability for the components within the tube. These limits are generally established with current x-ray routines in mind. However, new routines are continually being developed, routines that may push the limits of existing x-ray tube capabilities. Techniques utilizing higher power, longer x-ray exposures, and increased patient throughput are in demand to provide better images and greater patient care. This is especially true with respect to computed tomography (CT) systems. Thus, there is a need to remove as much heat as possible from existing x-ray tubes, as quickly as possible, in order to increase x-ray exposure power and duration before reaching tube operational limits.




The prior art has primarily relied upon removing thermal energy from the x-ray tube target by radiating heat from the target to the vacuum vessel wall and then transferring this heat to the cooling fluid circulating around the vacuum vessel. It has also relied upon increasing the diameter and mass of the anode target in order to increase the heat storage capability and radiating surface area of the target. These approaches have been marginally effective, however they are limited. The cooling fluid methods, for example, are not adequate when the anode end of the x-ray tube cannot be sufficiently exposed to the circulating fluid. This is a common problem in x-ray tubes having mounting and adjustment mechanisms. Other cooling fluid methods have sought to aid in the removal of heat from the x-ray tube by circulating fluid through multiple hollow chambers in the shaft of the anode assembly. These methods too are typically limited to hard-mounted x-ray tubes. Likewise, the target modification methods are generally not adequate as the potential diameter of the anode target is ultimately limited by space constraints on the scanning system, especially when enhanced x-ray system angulation capability is desired. Further, a finite amount of time is required for heat to be conducted from the target track, where the electron beam actually hits the anode target, to other regions of the target. In fact, thermal energy may not even reach the back of the target until a given scan has ended. Thus, adding extra mass to the back of the target provides little thermal performance benefit.




Therefore, what is needed are devices providing enhanced anode target heat dissipation, thus enabling lower target track and bulk temperatures, enabling higher peak power for a given x-ray tube rotor speed, reducing the risk of target burst, and allowing longer and more powerful x-ray scans. What is also needed are devices providing smaller targets with lower target mass for a given power rating, for example, decreasing the bearing load on CT tubes, enabling higher CT system gantry speeds, and allowing better x-ray system angulation.




BRIEF SUMMARY OF THE INVENTION




The present invention overcomes the aforementioned problems and permits greater x-ray tube throughput by providing a cooler anode target. The present invention also reduces thermal growth of the anode target, improving image quality and allowing for the simplification of CT system design. Further, the present invention increases the life of x-ray tube components.




In one embodiment, an anode assembly for use within an x-ray generating device includes a target frame having an inner surface and an outer surface; a heat exchanger having an inner surface and an outer surface, at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the inner surface of the target frame; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger.




In another embodiment, a thermal energy transfer device for use within a target of an anode assembly of an x-ray generating device includes a heat exchanger having an inner surface and an outer surface, at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of an inner surface of a target frame of the anode target; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger while permitting relative motion between the target frame and the heat exchanger.




In a further embodiment, an x-ray generating device that generates x-rays and residual energy in the form of heat includes, a vacuum vessel having an inner surface forming a vacuum chamber; an anode assembly disposed with the vacuum chamber, the anode assembly including a target having a target frame with an inner surface and an outer surface; a cathode assembly disposed within the vacuum chamber at a distance from the anode assembly, the cathode assembly configured to emit electrons that strike the target, producing x-rays and residual energy; a heat exchanger having an inner surface and an outer surface, at least a portion of the outer surface of the heat exchanger positioned adjacent to and in a spaced apart relationship with at least a portion of the inner surface of the target frame; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger while permitting relative motion between the target frame and the heat exchanger.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an x-ray tube assembly unit that contains an x-ray generating device, or x-ray tube;





FIG. 2

is a sectional perspective view of an x-ray tube with the stator exploded to reveal a portion of the anode assembly; and





FIG. 3

is a partial cross-sectional view of an anode assembly of an x-ray tube including the thermal energy transfer device of the present invention.











DETAILED DESCRIPTION OF THE INVENTION




The present invention seeks to remove excess thermal energy from an x-ray tube or x-ray system by positioning a heat exchanger and a thermal coupling medium within the anode target of the x-ray tube. This thermal energy transfer device convectively cools the anode target, increasing the life and efficiency of the x-ray tube or x-ray system.




Referring to

FIG. 1

, an x-ray tube assembly unit


10


that contains an x-ray generating device, or x-ray tube


12


, includes an anode end


14


, a cathode end


16


, and a center section


18


positioned between the anode end


14


and the cathode end


16


. The x-ray tube


12


is disposed within the center section


18


of the assembly unit


10


in a fluid-filled chamber


20


formed by a casing


22


. The casing


22


may, for example, be made of aluminum. The chamber


20


may, for example, be filled with dielectric oil that circulates throughout the casing


22


, cooling the operational x-ray tube


12


and insulating the casing


22


from the high electrical charges within the x-ray tube


12


. The casing


22


may, optionally, be lead-lined. The assembly unit


10


also, preferably, includes a radiator


24


, positioned to one side of the center section


18


, that cools the circulating fluid


26


. The fluid


26


may be moved through the chamber


20


and radiator


24


by an appropriate pump


28


, such as an oil pump. Preferably, a pair of fans


30


,


32


are coupled to the radiator


24


, providing a cooling air flow to the radiator


24


as the hot fluid


26


flows through it. Electrical connections to the assembly unit


10


are provided through an optional anode receptacle


34


and a cathode receptacle


36


. X-rays are emitted from the x-ray tube assembly unit


10


through an x-ray transmissive window


38


in the casing


22


at the center section


18


.




Referring to

FIG. 2

, an x-ray generating device, or x-ray tube


12


, includes an anode assembly


40


and a cathode assembly


42


disposed within a vacuum vessel


44


. The vacuum vessel


44


may, for example, be made of stainless steel, copper, or glass. The anode assembly


40


may optionally, for medical applications, be rotating. A stator


46


is positioned over the vacuum vessel


44


adjacent to the anode assembly


40


. Upon the energization of an electrical circuit connecting the anode assembly


40


and the cathode assembly


42


, which produces a potential difference of about 60 kV to about 140 kV between the anode assembly


40


and the cathode assembly


42


, electrons are directed from the cathode assembly


42


to the anode assembly


40


. The electrons strike a focal spot located within a target zone of the anode assembly


40


and produce high-frequency electromagnetic waves, or x-rays, back-scattered electrons, and residual energy. The residual energy is absorbed by the components within the x-ray tube


12


as heat. The x-rays are directed through the vacuum existing within the vacuum chamber


44


and out of the casing


22


(

FIG. 1

) through the transmissive window


38


(FIG.


1


), toward an object to be imaged, along a focal alignment path. The transmissive window


38


may be made of beryllium, titanium, aluminum, or any other suitable x-ray transmissive material. The transmissive window


38


, and optionally an associated aperture and/or filter, collimates the x-rays, thereby reducing the radiation dosage received by, for example, a patient. As an illustration, in CT applications, the useful diagnostic energy range for x-rays is from about 60 keV to about 140 keV. An x-ray system utilizing an x-ray tube


12


may also be used for mammography, radiography, angiography, fluoroscopy, vascular, mobile, and industrial x-ray applications, among others.




Referring to

FIG. 3

, an anode assembly


40


of an x-ray tube


12


(

FIGS. 1 and 2

) typically includes a target


48


and a bearing assembly


50


. The bearing assembly


50


includes a bearing support


52


, bearings balls


54


, and bearing races


56


. The target


48


is a metallic disk made of a refractory metal, optionally with graphite brazed to it. The target


48


is preferably fabricated from a refractory metal with a high atomic number, such as tungsten or a tungsten alloy. The target


48


provides a surface that electrons from the cathode assembly


42


strike, producing x-rays and residual thermal energy. Optionally, the target


48


rotates by the rotation of a shaft


58


coupled to the target


48


by a connector


60


. The rotation of the target


48


distributes the area of the target


48


that is impacted by electrons. The bearing support


52


is a cylindrical tube that provides support for the anode assembly


40


. Bearing balls


54


and bearing races


56


are disposed within the bearing support


52


and provide for rotational movement of the target


48


by providing for rotational movement of the shaft


58


. The bearing balls


54


and bearing races


56


are typically made of tool steel or another suitable metal and may become softened and even deformed by excessive heat. As a result, distributing heat away from the target


48


, bearing balls


54


, and bearing races


56


is important to the proper rotational movement of the anode assembly


40


and, therefore, the proper operation of the x-ray tube


12


.




As discussed above, the primary electron beam generated by the cathode assembly


42


of an x-ray tube


12


deposits a large heat load in the target


48


. In fact, the target


48


glows red-hot in operation. Typically, less than 1% of the primary electron beam energy is converted into x-rays, the balance being converted to thermal energy. This thermal energy from the hot target


48


is conducted and radiated to other components within the vacuum vessel


44


. The fluid


26


(

FIG. 1

) circulating around the exterior of the vacuum vessel


44


transfers some of this thermal energy out of the system. However, the high temperatures caused by this energy subject the x-ray tube


12


and its components to high thermal stresses that are problematic in the operation and reliability of the x-ray tube


12


and that reduce its throughput.




Referring again to

FIG. 3

, the target


48


of the anode assembly


40


includes one embodiment of a thermal energy transfer device


62


. The target


48


includes a target frame


64


having an inner surface


66


and an outer surface


68


. The target frame


64


may include radially and axially extending portions that form an annular chamber within which a heat exchanger


74


and thermal coupling medium


84


are disposed. The target frame


64


may also include radially and axially extending portions that partially form an annular chamber adjacent to which the heat exchanger


74


and the thermal coupling medium


84


are positioned. Alternatively, the target frame


64


may include a single radially extending portion adjacent to which the heat exchanger


74


and the thermal coupling medium


84


are positioned. The target


48


may further include a target body


70


and a target track


72


. The target frame


64


, target body


70


, and target track


72


are preferably annular structures. Optionally, the target frame


64


, target body


70


, and target track


72


may be integrally formed. The target frame


64


is commonly made of a molybdenum alloy or other suitable material. The target body


70


is commonly made of graphite and is fixedly attached to the outer surface


68


of the target frame


64


. The target track


72


is fixedly attached to a portion of the target body


70


such that it may be struck by electrons emitted by the cathode assembly


42


, producing x-rays and generating residual thermal energy. The target track


72


is preferably made of a refractory metal with a high atomic number, such as tungsten or a tungsten alloy. For medical applications, for example, the target frame


64


, target body


70


, and target track


72


preferably rotate with the rotation of the shaft


58


. Additionally, the target frame


64


, target body


70


, or integrally formed target


48


may be hollow and filled with a liquid/vapor phase change material to augment heat transfer. This may be referred to as a vapor chamber design.




The heat exchanger


74


is a hollow chamber or channel positioned adjacent to, and preferably in a spaced apart relationship with, at least a portion of the inner surface


66


of the target frame


64


. The heat exchanger


74


is also preferably an annular structure and all or a portion of the outer surface


76


of the heat exchanger


74


may be positioned adjacent to the inner surface


66


of the target frame


64


. The walls of the heat exchanger


74


may be made of, for example, stainless steel, molybdenum, or any other suitable alloy or material. The heat exchanger


74


has an inlet


78


fluidly coupled to an inlet portion


74


′ of the heat exchanger


74


and an outlet


80


fluidly coupled to an outlet portion


74


″ of the heat exchanger


74


. The inlet portion


74


′ and outlet portion


74


″ of the heat exchanger


74


are fluidly coupled annular chambers that are at least partially separated by a common wall. The inlet portion


74


′ may extend axially, positioned adjacent to the bearing support


52


. Additionally, the inlet portion


74


′ may extend radially from the bearing support


52


along the target frame


64


, adjacent to the target frame


64


and target body


70


. The outlet portion


74


″ extends radially inward from the end of the inlet portion


74


′ and axially away from the target


48


, adjacent to the inlet portion


74


′. A cooling medium


82


, such as water, oil, glycol, or any other suitable coolant, is circulated through the heat exchanger


74


from the inlet portion


74


′ to the outlet portion


74


″, convectively cooling the anode target


48


and bearing assembly


50


. The cooling medium


82


may be pumped to the heat exchanger


74


from inside or outside of the casing


22


(FIG.


1


). Convective cooling of the anode target


48


may be maximized by maximizing the portion of the inner surface


66


of the target frame


64


that is exposed to the outer surface


76


of the heat exchanger


74


. The heat exchanger


74


preferably does not rotate.




The thermal coupling medium


84


is disposed in the gap formed by the inner surface


66


of the target frame


64


and the outer surface


76


of the heat exchanger


74


, thermally coupling the heat exchanger


74


with the target frame


64


yet allowing relative motion between the target frame


64


and the heat exchanger


74


. The thermal coupling medium


84


is preferably a liquid metal and may be, for example, a gallium alloy. The thermal coupling medium


84


is preferably a fluid with a high thermal conductivity. Preferably, the gap or channel formed by the inner surface


66


of the target frame


64


and the outer surface


76


of the heat exchanger


74


, which may range from about 0.01 mm to about 5 mm, and more preferably from about 0.1 mm to about 3 mm, is only partially filled with the thermal coupling medium


84


, allowing the medium


84


to centrifuge outward, away from the axis of rotation


86


of the anode target


48


, as the anode target


48


rotates. The thermal coupling medium


84


may, however, fill the entire gap. The thermal coupling medium


84


is prevented from exiting the gap between the inner surface


66


of the target frame


64


and the outer surface


76


of the heat exchanger


74


by one or more seals


88


. The seal(s)


88


may be, for example, lip seals, point seals, linear seals, annular rings, or o-rings. To prevent excessive wear of the seal(s)


88


during anode target


48


rotation, a counterweight


90


and lever


92


may be fixedly attached to each seal


88


. Alternatively, counterweights


90


and levers


92


may be fixedly attached to the anode target


48


such that each lever is biased into contacting each seal


88


. Each lever


92


extends radially inward from the target frame


64


to contact each seal


88


, then extends axially away from the seal


88


to an end where the counterweight


90


is mounted. Alternatively, the levers


92


may include a diaphragm structure. As the stationary target


48


begins to rotate, the centrifugal force acting on the masses or counterweights


90


unloads the seal(s)


88


, prolonging their life. As the target assembly


48


ceases to rotate, the centrifugal force subsides and the seal(s)


88


are again loaded, preventing the thermal coupling medium


84


from leaking from the gap formed by the inner surface


66


of the target frame


64


and the outer surface


76


of the cooling frame


74


. Suitable materials for the levers


92


include, for example, stainless steel, molybdenum, or any other material that is compatible with the thermal coupling medium


84


. Alternatively, solenoid devices may also be used to disengage the seal(s)


88


when the target


48


begins to spin above a predetermined rotational speed and re-engage the seal(s)


88


when the target


48


slows to a predetermined rotational speed.




The thermal energy transfer device


62


, described above, increases the ability of an x-ray tube


12


(

FIGS. 1 and 2

) to perform longer and more powerful x-ray scans. The device


62


reduces the thermal energy present in an x-ray tube


12


, increasing steady state performance by 5 times, or more, as compared to traditional x-ray tubes


12


. The enhanced anode target


48


heat dissipation and lower target track


72


temperature provided by the thermal energy transfer device


62


reduces the risk of target


48


burst and allows smaller targets


48


with lower masses for a given power rating to be utilized, for example, decreasing the bearing load on CT tubes, enabling higher CT system gantry speeds, and allowing better x-ray system angulation.




Although the present invention has been described with reference to preferred embodiments, other embodiments may achieve the same results. Variations in and modifications to the present invention will be apparent to those skilled in the art and the following claims are intended to cover all such equivalents.



Claims
  • 1. An anode assembly for use within an x-ray generating device, the anode assembly comprising:a target frame having an inner surface and an outer surface; a rotatable shaft coupled to the target frame; a bearing assembly for supporting the rotatable shaft; a heat exchanger having an inner surface and an outer surface, the heat exchanger comprising a cooling medium circulating through the heat exchanger for convectively cooling the anode assembly, at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the rotatable shaft and the bearing assembly; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger.
  • 2. The anode assembly of claim 1, wherein the target frame is rotatable relative to the heat exchanger.
  • 3. The anode assembly of claim 1, wherein the heat exchanger and the thermal coupling medium increase the steady state performance of the anode assembly at a given operating temperature by at least 5 times over anode assemblies without the heat exchanger and the thermal coupling medium.
  • 4. The anode assembly of claim 1, wherein the cooling medium comprises a medium selected from the group consisting of air, water, glycol, oil, and coolant.
  • 5. The anode assembly of claim 1, wherein the thermal coupling medium permits relative motion between the target frame and the heat exchanger.
  • 6. The anode assembly of claim 1, wherein the thermal coupling medium comprises a liquid metal.
  • 7. The anode assembly of claim 1, wherein the thermal coupling medium comprises a gallium alloy.
  • 8. The anode assembly of claim 2, wherein at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger form a channel having at least one opening.
  • 9. The anode assembly of claim 8, further comprising at least one sealing assembly for sealingly closing the at least one opening.
  • 10. The anode assembly of claim 9, wherein the at least one sealing assembly comprises a seal engaged with a lever and a counterweight for sealingly closing the at least one opening.
  • 11. The anode assembly of claim 9, wherein the at least one sealing assembly comprises a solenoid device for sealingly closing the at least one opening when the rotational speed of the target frame is reduced to a predetermined level.
  • 12. The anode assembly of claim 1, wherein the anode assembly further comprises a target body fixedly attached to at least a portion of the outer surface of the target frame.
  • 13. The anode assembly of claim 12, wherein the target body further comprises a target track fixedly attached to at least a portion of the target body, the target track for receiving electrons and producing x-rays.
  • 14. The anode assembly of claim 12, wherein the target body comprises graphite, a molybdenum alloy, or a tungsten alloy.
  • 15. The anode assembly of claim 13, wherein the target track comprises a refractory metal with a high atomic number.
  • 16. The anode assembly of claim 13, wherein the target track comprises tungsten or a tungsten alloy.
  • 17. An anode assembly for use within an x-ray generating device, the anode assembly comprising:an annular target frame having an inner surface and an outer surface; a rotatable shaft coupled to the target frame; a bearing assembly for supporting the rotatable shaft; an annular heat exchanger having an inner surface and an outer surface, the heat exchanger comprising a cooling medium circulating through the heat exchanger for convectively cooling the anode assembly, at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the rotatable shaft and the bearing assembly; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger while permitting relative motion between the target frame and the heat exchanger.
  • 18. The anode assembly of claim 17, wherein the target frame is rotatable relative to the heat exchanger.
  • 19. The anode assembly of claim 17, wherein the cooling medium comprises a medium selected from the group consisting of air, water, glycol, and oil.
  • 20. The anode assembly of claim 17, wherein the thermal coupling medium comprises a liquid metal.
  • 21. The anode assembly of claim 20, wherein the thermal coupling medium comprises a gallium alloy.
  • 22. The anode assembly of claim 18, wherein at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger form a channel having at least one opening.
  • 23. The anode assembly of claim 22, further comprising at least one sealing assembly for sealingly closing the at least one opening when the rotational speed of the target frame is reduced to a predetermined level.
  • 24. The anode assembly of claim 23, wherein the at least one sealing assembly comprises a seal engaged with a lever and a counterweight for sealingly closing the at least one opening.
  • 25. The anode assembly of claim 23, wherein the at least one sealing assembly comprises a solenoid device for sealingly closing the at least one opening when the rotational speed of the target frame is reduced to a predetermined level.
  • 26. The anode assembly of claim 17, wherein the heat exchanger and the thermal coupling medium increase the steady state performance of the anode assembly at a given operating temperature by at least 5 times over anode assemblies without the heat exchanger and the thermal coupling medium.
  • 27. A thermal energy transfer device for use within a target of an anode assembly of an x-ray generating device comprising a rotatable shaft coupled to the target and a bearing assembly for supporting the rotatable shaft, the thermal energy transfer device comprising:a heat exchanger having an inner surface and an outer surface, the heat exchanger comprising a cooling medium circulating through the heat exchanger for convectively cooling the anode assembly, at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of an inner surface of a target frame of the anode target and at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the rotatable shaft and the bearing assembly; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger while permitting relative motion between the target frame and the heat exchanger.
  • 28. The thermal energy transfer device of claim 27, wherein the thermal coupling medium comprises a liquid metal.
  • 29. The thermal energy transfer device of claim 27, wherein the thermal coupling medium comprises a gallium alloy.
  • 30. The thermal energy transfer device of claim 27, wherein the target frame is rotatable relative to the heat exchanger.
  • 31. The thermal energy transfer device of claim 27, wherein the heat exchanger and the target frame are in a spaced apart relationship.
  • 32. The thermal energy transfer device of claim 30, wherein at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger form a channel having at least one opening.
  • 33. The thermal energy transfer device of claim 32, further comprising at least one sealing assembly for sealingly closing the at least one opening.
  • 34. The thermal energy transfer device of claim 33, wherein the at least one sealing assembly comprises a seal engaged with a lever and a counterweight for sealingly closing the at least one opening.
  • 35. The thermal energy transfer device of claim 33, wherein the at least one sealing assembly comprises a solenoid device for sealingly closing the at least one opening when the rotational speed of the target frame is reduced to a predetermined level.
  • 36. The thermal energy transfer device of claim 27, wherein the thermal energy transfer device increases the steady state performance of the x-ray generating device at a given operating temperature by at least 5 times over x-ray generating devices without the thermal energy transfer device.
  • 37. The thermal energy transfer device of claim 27, wherein the cooling medium comprises a medium selected from the group consisting of air, water, glycol, and oil.
  • 38. A thermal energy transfer device for use within a target of an anode assembly of an x-ray generating device comprising a rotatable shaft coupled to the target and a bearing assembly for supporting the rotatable shaft, the thermal energy transfer device comprising:an annular heat exchanger having an inner surface and an outer surface, the heat exchanger comprising a cooling medium circulating through the heat exchanger for convectively cooling the anode assembly, at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of an inner surface of an annular target frame of the anode target and at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the rotatable shaft and the bearing assembly; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger while permitting relative motion between the target frame and the heat exchanger.
  • 39. The thermal energy transfer device of claim 38, wherein the cooling medium comprises a medium selected from the group consisting of air, water, glycol, and oil.
  • 40. The thermal energy transfer device of claim 38, wherein the thermal coupling medium comprises a liquid metal.
  • 41. The thermal energy transfer device of claim 40, wherein the thermal coupling medium comprises a gallium alloy.
  • 42. The thermal energy transfer device of claim 38, wherein the target frame is rotatable relative to the heat exchanger.
  • 43. The thermal energy transfer device of claim 38, wherein the heat exchanger and the target frame are in a spaced apart relationship.
  • 44. The thermal energy transfer device of claim 42, wherein at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger form a channel having at least one opening.
  • 45. The thermal energy transfer device of claim 44, further comprising at least one sealing assembly for sealingly closing the at least one opening.
  • 46. The thermal energy transfer device of claim 45, wherein the at least one sealing assembly comprises a seal engaged with a lever and a counterweight for sealingly closing the at least one opening.
  • 47. The thermal energy transfer device of claim 45, wherein the at least one sealing assembly comprises a solenoid device for sealingly closing the at least one opening when the rotational speed of the target frame is reduced to a predetermined level.
  • 48. An x-ray generating device that generates x-rays and residual energy in the form of heat, the x-ray generating device comprising:a vacuum vessel having an inner surface forming a vacuum chamber; an anode assembly disposed with the vacuum chamber, the anode assembly including a target having a target frame with an inner surface and an outer surface; a rotatable shaft coupled to the vacuum vessel; a bearing assembly for supporting the anode assembly; a cathode assembly disposed within the vacuum chamber at a distance from the anode assembly, the cathode assembly configured to emit electrons that strike the target, producing x-rays and residual energy; a heat exchanger having an inner surface and an outer surface, the heat exchanger comprising a cooling medium circulating through the heat exchanger for convectively cooling the anode assembly, at least a portion of the outer surface of the heat exchanger positioned adjacent to and in a spaced apart relationship with at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger positioned adjacent to at least a portion of the rotatable shaft and the bearing assembly; and a thermal coupling medium disposed between the inner surface of the target frame and the outer surface of the heat exchanger, the thermal coupling medium thermally coupling the target frame with the heat exchanger while permitting relative motion between the target frame and the heat exchanger.
  • 49. The x-ray generating device of claim 48, wherein the target frame is rotatable relative to the heat exchanger.
  • 50. The x-ray generating device of claim 49, wherein at least a portion of the inner surface of the target frame and at least a portion of the outer surface of the heat exchanger form a channel having at least one opening.
  • 51. The x-ray generating device of claim 50, further comprising at least one sealing assembly for sealingly closing the at least one opening.
  • 52. The x-ray generating device of claim 51, wherein the at least one sealing assembly comprises a seal engaged with a lever and a counterweight for sealingly closing the at least one opening.
  • 53. The x-ray generating device of claim 51, wherein the at least one sealing assembly comprises a solenoid device for sealingly closing the at least one opening when the rotational speed of the target frame is reduced to a predetermined level.
  • 54. The x-ray generating device of claim 48, wherein the cooling medium comprises a medium selected from the group consisting of air, water, glycol, and oil.
  • 55. The x-ray generating device of claim 48, wherein the thermal coupling medium comprises a liquid metal.
  • 56. The x-ray generating device of claim 48, wherein the thermal coupling medium comprises a gallium alloy.
  • 57. The x-ray generating device of claim 48, wherein the heat exchanger and the thermal coupling medium increase the steady state performance of the x-ray generating device at a given operating temperature by at least 5 times over x-ray generating devices without the heat exchanger and the thermal coupling medium.
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