The present application claims priority from Japanese Patent Application JP 2021-105268 filed on Jun. 25, 2021, the content of which is hereby incorporated by reference into this application.
The present invention relates to an X-ray tube device and an X-ray CT (Computed Tomography) apparatus and, more particularly, to a bearing used in a rotating anode X-ray tube device.
The X-ray CT apparatus includes an X-ray tube device that emits X rays to an object under examination, and an X-ray detector that detects the X rays which have passed through the object under examination. The X-ray CT apparatus rotates the X-ray tube device and the X-ray detector around the object under examination and uses projection data thus obtained in many directions to generate a tomographic image of the object under examination. The generated tomographic image depicts a shape of an organ within the object under examination for use in diagnostic imaging.
The X-ray CT apparatus uses a rotating anode X-ray tube device which rotates an anode. In the rotating anode X-ray tube device, bearings are placed at a predetermined distance from each other in a direction of a rotation axis of a rotating portion that supports and rotates the anode. Due to heat transfer from the anode irradiated with electron beam when X rays are produced, the rotating portion undergoes changes in temperature and repeatedly experiences thermal expansion and thermal contraction. With the thermal expansion and thermal contraction of the rotting portion, the bearings sliding in the direction of the rotation axis can catch on a holder that holds the bearings.
Japanese Unexamined Patent Application Publication No. 2000-208078 discloses an X-ray tube device in which the outer peripheral face of a bearing is coated with a thin film of diamond-like carbon and/or lead in order to achieve smooth sliding of the bearing in relation to the holder.
In Japanese Unexamined Patent Application Publication No. 2000-208078, however, it is not adequate considered that repeated sliding of the bearing causes damage to the holder. Because high hardness materials are use for the bearing requiring durability, an edge of the bearing can cause damage to the holder made of relatively soft materials such as pure iron and/or the like. The damage of the holder becomes factors in interfering with the sliding of the bearing, and in impairing the function of the bearing. In recent years, especially, the dose of X rays required by the X-ray CT apparatus has been increased. Because of this, the weight of the anode is increasingly increased, and the damage caused to the holder by sliding of the bearing becomes greater.
It is accordingly an object of the present invention to provide an X-ray tube device capable of preventing damage to a holder holding a bearing and an X-ray CT apparatus including the X-ray tube device.
To achieve the above object, the present invention provides an X-ray tube device including: a cathode that produces an electron beam; an anode that produces X rays upon irradiation with the electron beam; a rotating portion that supports and rotates the anode; bearings that are placed at a predetermined distance from each other in a direction of a rotation axis of the rotating portion, each of the bearings having an outer ring and an inner ring between which rolling elements are sandwiched; and a holder that holds the outer rings. The holder has an inner wall that is spaced from an edge of the outer ring.
According to the present invention, provision of the X-ray tube device capable of preventing damage to the holder holding the bearing and the X-ray CT apparatus including the same is enabled.
Exemplary embodiments of an X-ray tube device and an X-ray CT apparatus according to the present invention will now be described with reference to the accompanying drawings. It is noted that throughout the following description and the accompanying drawings, like reference signs are used to indicate components/elements having like functional configurations for the purpose of avoiding repeated description.
With reference to
The scan gantry 100 includes an X-ray tube device 101, a rotating disc 102, a collimator 103, an X-ray detector 106, a data collection device 107, a bed apparatus 105, a gantry control unit 108, a bed control unit 109, and an X-ray control unit 110. The X-ray tube device 101 irradiates with X rays an object 10 under examination laid on the bed apparatus 105. The collimator 103 limits the irradiation range of the X rays. The rotating disc 102 includes an opening 104 in which an object 10 under examination laid on the bed apparatus 105 goes. The rotating disc 102 is also equipped with the X-ray tube device 101 and the X-ray detector 106 and rotates the X-ray tube device 101 and the X-ray detector 106 around the object 10 under examination.
The X-ray detector 106 is disposed on the opposite side from the X-ray tube device 101 and detects the X rays passing through the object 10 under examination in order to measure spatial distribution of the transmitted X rays. The X-ray detector 106 has detection elements two-dimensionally arranged in the direction of rotation of the rotating disc 102 and in the direction of the rotation axis. The data collection device 107 collects as digital data a dose of X-rays detected by the X-ray detector 106. The gantry control unit 108 controls a rotation and inclination of the rotating disc 102.
The bed control unit 109 controls upward, downward, forward, backward, leftward, and rightward movements of the bed apparatus 105. The X-ray control unit 110 controls the electric power to be applied to the X-ray tube apparatus 101.
The operation unit 120 includes an input apparatus 121, an image processing apparatus 122, a display apparatus 125, a storage device 123, and a system control unit 124. The input apparatus 121 is an apparatus for entry of a name of the object 10 under examination, a date and time of examination, imaging conditions, and the like, specifically, is a keyboard, a pointing device, a touch panel, and/or the like. The image processing apparatus 122 performs arithmetic processing on measurement data delivered from the data collection device 107 to reconstruct a CT image, and performs a variety of image processing on the CT image. The display apparatus 125 displays the CT image generated in the image processing apparatus 122, and the like, specifically is a liquid crystal display, a touch panel, and/or the like. The storage device 123 stores data collected by the data collection device 107, CT images generated in the image processing apparatus 122, and the like, specifically is HDD (Hard Disk Drive) and/or the like. The system control unit 124 controls each part.
The X-ray control unit 110 controls power to be applied to the X-ray tube device 101 based on the imaging conditions input via the input apparatus 121, specifically, an X-ray tube voltage, an X-ray tube current, and/or the like, so that the X-ray tube device 101 irradiates the object 10 under examination with X rays depending on the imaging conditions. After X rays emitted from the X-ray tube device 101 have passed through the object 10 under examination, the X-ray detector 106 detects the X rays on the two-dimensionally arranged detection elements to measure a distribution of the transmitted X rays. The rotating disc 102 is controlled by the gantry control unit 108 to rotate based on the imaging conditions input through the input apparatus 121, specifically such as a rotation speed and the like. The bed apparatus 105 is controlled by the bed control unit 109 to operate based on based on the imaging conditions input through the input apparatus 121, specifically such as helix pitch.
By repeating the X-ray irradiation from the X-ray tube device 101 and the X-ray measurement by the X-ray detector 106 with rotation of the rotating disc 102, projection data at various angles is acquired and the acquired projection data is transmitted to the image processing apparatus 122. The image processing apparatus 122 performs back projection operation on the received projection data at various angles to reconstruct a CT image. The CT image thus reconstructed is displayed on the display apparatus 125.
With reference to
The X-ray tube 210 includes a cathode 211 that produces an electron beam, an anode 212 that is applied with a positive potential relative to the cathode 211, and an envelope 213 that holds the cathode 211 and the anode 212 in a vacuum atmosphere.
The cathode 211 includes a filament or a cold cathode and a focusing electrode. The filament, which is formed by winding high melting point materials such as tungsten and/or the like into coil form, emits electrons when it is heated by passage of current. The cold cathode is formed in a sharply pointed shape by using metal materials such as nickel, molybdenum and/or the like. The cold cathode emits electrons through field emission because an electric field focuses on the cathode surface. The focusing electrode creates a focusing electric field for focusing the emitted electrons toward the X-ray focal point on the anode 212. The filament or the cold cathode and the focusing electrode are at the same potential.
The anode 212 has a circular plate shape and includes a target and an anode base material. The target is formed of a material with a high atomic number and a high melting point such as tungsten and/or the like. By collision of the electrons emitted from the cathode 211 with the X-ray focal point on the target, X rays 217 is radiated from the X-ray focal point. The anode base material is made of a material with high thermal conductivity such as copper and/or the like, and holds the target. The target and the anode base material are at the same potential.
The envelope 213 holds the cathode 211 and the anode 212 in a vacuum atmosphere in order to provide electrical isolation between the cathode 211 and the anode 212. The envelope 213 is at ground potential.
The electrons emitted from the cathode 211 are accelerated into an electron beam by a voltage applied between the cathode and the anode. The X rays 217 are produced from the X-ray focal point when the electron beam 216 is focused by the focusing electric field to collide with the X-ray focal point on the target. Energy of the X rays 217 to be produced depends on a voltage applied between the cathode and the anode, i.e., a tube voltage. A dose of the X rays 217 to be produced depends on the quantity of electrons emitted from the cathode, i.e., a tube current, and a tube voltage.
The percentage of the energy of the electron beam 216 converted into X rays is merely on the order of 1%, and almost all of the remaining energy turns to heat. In the X-ray tube device 101 mounted on the medical X-ray CT apparatus 1, the tube voltage is one hundred and several tens of kV and the tube current is several hundreds of mA. Therefore, the anode 212 is heated by the amount of heat of several tens of kW. In order to prevent the anode 212 from overheating and melting due to such heating, the anode 212 is connected to a rotor support 215 so that the anode 212 is rotated about a rotation axis 219 indicated by a dot-and-dash line in
The X-ray tube 210 and the exciting coil 214 are housed in the housing case 220. The interior of the housing case 220 is filled with insulating oil which serves as a cooling medium and electrically isolates the X-ray tube 210. The insulating oil filling the interior of the housing case 220 is guided to a cooler via piping connected to the housing case 220 of the X-ray tube device 101, and then is returned via the piping to the housing case 220 after heat dissipation at the cooler.
Due to the heat produced at the X-ray focal point, an average temperature of the anode 212 reaches on the order of 1000° C. Much of the produced heat is dispersed on the envelope 213 by radiation from the surface of the anode 212, and the remaining heat flows to the envelope 213 via the rotor support 215 due to heat conduction. The housing case 220 includes a radiation window 218 for emitting the X rays 217 to the outside of the X-ray tube device 101. The radiation window 218 is formed of materials with a low atomic number and a high X-ray transmittance such as beryllium.
With reference to
The fixed portion 300 has a shape closed at one end of the cylinder, and the closed end portion of the fixed portion 300 is supported by the envelope 213. The bearings 304 are placed within the cylinder of the fixed portion 300.
The bearings 304 are members that support the rotating portion 302 in such a manner as to be rotatable relatively to the fixed portion 300, and are placed at a predetermined distance from each other along the direction of the rotation axis 219. Details of the structure of the bearing 304 will be described later with reference to
The rotating portion 302 has a stepped cylindrical shape, and is located within the cylinder of the fixed portion 300. The rotating portion 302 is supported by the bearings 304 in a such a manner as to be rotatable relatively to the fixed portion 300. The rotation cylinder portion 301 is connected via the fastener 303 to the rotating portion 302, and in turn the anode 212 is connected to the rotation cylinder portion 301. Specifically, the rotating portion 302 supports the anode 212.
The rotation cylinder portion 301 has a shape closed at one end of the cylinder, and the fixed portion 300 and the rotating portion 302 are placed within the rotation cylinder portion 301. The rotation cylinder portion 301 rotates about the rotation axis 219 by using a magnetic field caused by the exciting coil 214 as a driving force. As the rotation cylinder portion 301 rotates, the anode 212 and the rotating portion 302, which are connected to the rotation cylinder portion 301, also rotate.
The fastener 303 is a member for connection between the rotation cylinder portion 301 and the rotating portion 302, and has a hat shape to provide a longer heat transfer path from the anode 212 to the rotating portion 302. An increase in length of a heat transfer path leads to inhibition of heat transfer from the anode 212 to the rotating portion 302.
With reference to
The bearings 304 are placed at a predetermined distance from each other along the direction of the rotation axis 219 as described above. In
The rotating portion 302 repeatedly experiences thermal expansion caused by heat transfer from the anode 212 and thermal contraction caused when the heat transfer stops. This increases and decreases the distance between the two inner rings 304A. Thus, the outer rings 304C follows the inner ring 304A to slide in the directions of arrows illustrated in
With reference to
In
In
With the structures illustrated in
With reference to
In
According to the first embodiment described above, the edges E of the sliding outer rings 304C may be kept from contact with the inner wall of the fixed portion 300, so that the fixed portion 300 is prevented from suffering damage. As a result, the functions of the bearings 304 may be maintained.
In the first embodiment the case where the outer ring 304C of the bearing 304 is held by the fixed portion 300 has been described. In a second embodiment, the case where the outer ring 304C is held by the rotating portion 302 is described. The configuration in the second embodiment is identical with that in the first embodiment, except for the fixed portion 300, the rotating portion 302, and the bearing 304, and a description is omitted.
With reference to
The rotating portion 302 has a shape closed at one end of the cylinder. The fastener 303 is connected to the closed end portion of the rotating portion 302, and the rotating portion 302 supports the anode 212 via the fastener 303 and rotation cylinder portion 301. The bearings 304 are placed inside the cylinder of the rotating portion 302 and at a predetermined distance from each other in the direction of the rotation axis 219. The outer rings 304C of the bearings 304 are held by the rotating portion 302. In short, the rotating portion 302 serves as a holder for holding the outer rings 304C.
The grooves 600 are installed in the inner wall of the cylinder of the rotating portion 302. The groove 600 extends across the area in which each of the edges E of the outer rings 304C slides relative to the rotating portion 302 in the direction of the rotation axis 219 due to the thermal expansion and contraction of the rotating portion 302. As a result, even when the outer rings 304C slide relative to the rotating portion 302, the edges E may be kept form contact with the inner wall of the rotating portion 302. Thus, the rotating portion 302 may be prevented from suffering damage.
According to the second embodiment described above, the edges E of the sliding outer rings 304C may be kept from contact with the inner wall of the rotating portion 302 serving as the holder for holding the outer rings 304C, so that the rotating portion 302 serving as the holder may be prevented from suffering damage. As a result, the functions of the bearings 304 may be maintained.
Several embodiments according to the present invention have been described. It is to be understood that the present invention is not limited to the above embodiments and may be embodied by modifying components thereof without departing from the spirit or scope of the present invention. Further, a plurality of components disclosed in the above embodiments may be combined as appropriate. Further, several components of all the components described in the above embodiments may be omitted.
Number | Date | Country | Kind |
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2021-105268 | Jun 2021 | JP | national |
Number | Date | Country |
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S62-037872 | Mar 1987 | JP |
H06-058547 | Aug 1994 | JP |
2000-208078 | Jul 2000 | JP |
2013-174303 | Sep 2013 | JP |
2017-091881 | May 2017 | JP |
Entry |
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Japanese official action dated Oct. 24, 2023 (and machine translation) in connection with Japanese Patent Application No. 2021-105268. |
Number | Date | Country | |
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20220415601 A1 | Dec 2022 | US |