X-ray tubes and x-ray systems having a thermal gradient device

Information

  • Patent Grant
  • 6377659
  • Patent Number
    6,377,659
  • Date Filed
    Friday, December 29, 2000
    23 years ago
  • Date Issued
    Tuesday, April 23, 2002
    22 years ago
Abstract
A thermal energy transfer device for use with an x-ray generating device or x-ray system including an anode assembly having a target, a cathode assembly positioned at a distance from the anode assembly configured to emit electrons that strike the target producing x-rays and residual energy in the form of heat, and a rotatable shaft supported by a bearing assembly. The thermal energy transfer device including a thermal gradient device positioned adjacent to and in thermal communication with one end of the shaft, the thermal gradient device operable for transferring heat away from that end of the shaft, and a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to a thermal energy transfer device for use with an x-ray generating device and, more specifically, to a thermal gradient device for use with an x-ray tube.




Typically, an x-ray generating device, referred to as an x-ray tube, includes opposed electrodes enclosed within a cylindrical vacuum vessel. The vacuum vessel is commonly fabricated from glass or metal, such as stainless steel, copper, or a copper alloy. The electrodes include a cathode assembly positioned at some distance from the target track of a rotating, disc-shaped anode assembly. Alternatively, such as in industrial applications, the anode assembly may be stationary. The target track, or impact zone, of the anode is generally fabricated from a refractory metal with a high atomic number, such as tungsten or a tungsten alloy. Further, to accelerate electrons used to generate x-rays, a voltage difference of about 60 kV to about 140 kV is commonly maintained between the cathode and anode assemblies. The hot cathode filament emits thermal electrons that are accelerated across the potential difference, impacting the target zone of the anode assembly at high velocity. A small fraction of the kinetic energy of the electrons is converted to high-energy electromagnetic radiation, or x-rays, while the balance is contained in back-scattered electrons or converted to heat. The x-rays are emitted in all directions, emanating from a focal spot, and may be directed out of the vacuum vessel along a focal alignment path. In an x-ray tube having a metal vacuum vessel, for example, an x-ray transmissive window is fabricated into the vacuum vessel to allow an x-ray beam to exit at a desired location. After exiting the vacuum vessel, the x-rays are directed along the focal alignment path to penetrate an object, such as a human anatomical part for medical examination and diagnostic purposes. The x-rays transmitted through the object are intercepted by a detector or film, and an image of the internal anatomy of the object is formed. Likewise, industrial x-ray tubes may be used, for example, to inspect metal parts for cracks or to inspect the contents of luggage at an airport.




Since the production of x-rays in a medical diagnostic x-ray tube is by its very nature an inefficient process, the components in an x-ray tube operate at elevated temperatures. For example, the temperature of the anode's focal spot may run as high as about 2,700 degrees C., while the temperature in other parts of the anode may run as high as about 1,800 degrees C. The thermal energy generated during tube operation is typically transferred from the anode, and other components, to the vacuum vessel. The vacuum vessel, in turn, is generally enclosed in a casing filled with a circulating cooling fluid, such as dielectric oil, that removes the thermal energy from the x-ray tube. Alternatively, in mammography applications, for example, the vacuum vessel, which is not contained within a casing, may be cooled directly with air. The casing, when used, also supports and protects the x-ray tube and provides a structure for mounting the tube. Additionally, the casing is commonly lined with lead to shield stray radiation.




As discussed above, the primary electron beam generated by the cathode of an x-ray tube deposits a large heat load in the anode target and rotor assembly. In fact, the target glows red-hot in operation. Typically, less than 1% of the primary electron beam energy is converted into x-rays, the balance being converted to thermal energy. This thermal energy from the hot target is conducted and radiated to other components within the vacuum vessel. The fluid circulating around the exterior of the vacuum vessel transfers some of this thermal energy out of the system. However, the high temperatures caused by this thermal energy subject the x-ray tube components to high thermal stresses that are problematic in the operation and reliability of the x-ray tube. This is true for a number of reasons. First, the exposure of components in the x-ray tube to cyclic high temperatures may decrease the life and reliability of the components. In particular, the anode assembly is subject to thermal growth and target burst. The anode assembly also typically includes a shaft that is rotatably supported by a bearing assembly. This bearing assembly is very sensitive to high heat loads. Overheating of the bearing assembly may lead to increased friction, increased noise, and to the ultimate failure of the bearing assembly. This problem is especially acute for mammography systems as a result of the high impact temperatures and tight acoustic noise requirements involved. Due to the high temperatures present, the balls of the bearing assembly are typically coated with a solid lubricant. A preferred lubricant is lead, however, lead has a low melting point and is typically not used in a bearing assembly exposed to operating temperatures above about 330 degrees C. Because of this temperature limit, an x-ray tube with a bearing assembly including a lead lubricant is limited to shorter, less powerful x-ray exposures. Above about 400 degrees C., silver is generally the lubricant of choice, allowing for longer, more powerful x-ray exposures. Silver, however, increases the noise generated by the bearing assembly. Ideally, if the operating temperature of the bearings could be sufficiently reduced, vacuum grease could be used to lubricate the bearings, decreasing noise and increasing rotor speed and bearing life.




The high temperatures encountered within an x-ray tube also reduce the scanning performance or throughput of the tube, which is a function of the maximum operating temperature, and specifically the anode target and bearing temperatures, of the tube. As discussed above, the maximum operating temperature of an x-ray tube is a function of the power and length of x-ray exposure, as well as the time between x-ray exposures. Typically, an x-ray tube is designed to operate at a certain maximum temperature, corresponding to a certain heat capacity and a certain heat dissipation capability for the components within the tube. These limits are generally established with current x-ray routines in mind. However, new routines are continually being developed, routines that may push the limits of existing x-ray tube capabilities. Techniques utilizing higher instantaneous power, longer x-ray exposures, and increased patient throughput are in demand to provide better images and greater patient care. Thus, there is a need to remove as much heat as possible from existing x-ray tubes, as quickly as possible, in order to increase x-ray exposure power and duration before reaching tube operational limits.




The prior art has primarily relied upon removing thermal energy from the x-ray tube through the cooling fluid circulating around the vacuum vessel. It has also relied upon increasing the diameter and mass of the anode target in order to increase the heat storage capability and radiating surface area of the target. These approaches have been marginally effective, however, they are limited. The cooling fluid methods, for example, are not adequate when the anode end of the x-ray tube cannot be sufficiently exposed to the circulating fluid. Likewise, the target modification methods are generally not adequate as the potential diameter of the anode target is ultimately limited by space constraints on the scanning system. Further, a finite amount of time is required for heat to be conducted from the target track, where the electron beam actually hits the anode target, to other regions of the target.




Therefore, what is needed are devices providing cooler running x-ray tube bearings, allowing lubricants such as vacuum grease to be used. This would reduce bearing noise and allow higher rotor speeds to be achieved. Higher rotor speeds would, in turn, greatly reduce the impact temperature of the x-ray tube target created by the electron beam, increasing the operating life of the x-ray tube.




BRIEF SUMMARY OF THE INVENTION




The present invention overcomes the aforementioned problems and permits greater x-ray tube throughput by providing cooler running bearings with higher steady state power capability.




In one embodiment, an x-ray generating device for generating x-rays includes a vacuum vessel having an inner surface forming a vacuum chamber; an anode assembly disposed within the vacuum chamber, the anode assembly including a target; a cathode assembly disposed within the vacuum chamber at a distance from the anode assembly, the cathode assembly configured to emit electrons that strike the target of the anode assembly, producing x-rays and residual energy in the form of heat; a shaft coupled to the vacuum vessel by a bearing assembly, the shaft having a first end and a second end, the first end of the shaft having a support for supporting the target; a thermal gradient device positioned adjacent to and in thermal communication with the second end of the shaft, the thermal gradient device operable for transferring heat away from the second end of the shaft; and a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.




In another embodiment, a thermal energy transfer device for use with an x-ray generating device, including an anode assembly having a target, a cathode assembly at a distance from the anode assembly configured to emit electrons that strike the target, producing x-rays and residual energy in the form of heat, and a rotatable shaft supported by a bearing assembly, includes a thermal gradient device positioned adjacent to and in thermal communication with one end of the shaft, the thermal gradient device operable for transferring heat away from that end of the shaft, and a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.




In a further embodiment, an x-ray system includes a vacuum vessel having an inner surface forming a vacuum chamber; an electron source disposed within the vacuum chamber, the electron source operable for emitting electrons; an x-ray source disposed within the vacuum chamber, the x-ray source operable for receiving electrons emitted by the electron source, producing x-rays and residual energy in the form of heat; a shaft coupled to the vacuum vessel by a bearing assembly, the shaft having a first end and a second end, the first end of the shaft having a support for supporting the x-ray source; and a thermal energy transfer device positioned adjacent to and in thermal communication with the second end of the shaft, the thermal energy transfer device operable for transferring heat away from the second end of the shaft.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an x-ray tube assembly unit that contains an x-ray generating device, or x-ray tube;





FIG. 2

is a sectional perspective view of an x-ray tube with the stator exploded to reveal a portion of the anode assembly;





FIG. 3

is a cross-sectional view of one embodiment of an anode assembly of an x-ray tube, including a heat pipe and the thermal energy transfer device of the present invention; and





FIG. 4

is a plot of the temperature profile of an x-ray tube with and without the thermal energy transfer device of the present invention.











DETAILED DESCRIPTION OF THE INVENTION




In the present invention, a thermal energy transfer device is positioned adjacent to and in thermal communication with the shaft and bearing assembly of an x-ray tube. The thermal energy transfer device, which may be, for example, a thermal gradient device such as a Peltier device, pumps heat away from the shaft and bearing assembly, increasing the steady state power capability of the x-ray tube.




Referring to

FIG. 1

, an x-ray tube assembly unit


10


that contains an x-ray generating device, or x-ray tube


12


, includes an anode end


14


, a cathode end


16


, and a center section


18


positioned between the anode end


14


and the cathode end


16


. The x-ray tube


12


is disposed within the center section


18


of the assembly unit


10


in a fluid-filled chamber


20


formed by a casing


22


. The casing


22


may, for example, be made of aluminum. The chamber


20


may, for example, be filled with dielectric oil that circulates throughout the casing


22


, cooling the operational x-ray tube


12


and insulating the casing


22


from the high electrical charges within the x-ray tube


12


. The casing


22


may, optionally, be lead-lined. Alternatively, in mammography applications, for example, the vacuum vessel may be cooled directly with air. The assembly unit


10


also, preferably, includes a radiator


24


, positioned to one side of the center section


18


, that cools the circulating fluid


26


. The fluid


26


may be moved through the chamber


20


and radiator


24


by an appropriate pump


28


, such as an oil pump. Preferably, a pair of fans


30


,


32


are coupled to the radiator


24


, providing a cooling air flow to the radiator


24


as the hot fluid


26


flows through it. Electrical connections to the assembly unit


10


are provided through an optional anode receptacle


34


and a cathode receptacle


36


. X-rays are emitted from the x-ray tube assembly unit


10


through an x-ray transmissive window


38


in the casing


22


at the center section


18


.




Referring to

FIG. 2

, an x-ray generating device, or x-ray tube


12


, includes an anode assembly


40


and a cathode assembly


42


disposed within a vacuum vessel


44


. The vacuum vessel


44


may, for example, be made of stainless steel, copper, or glass. The anode assembly


40


may optionally, for medical applications, be rotating. A stator


46


is positioned over the vacuum vessel


44


adjacent to the anode assembly


40


. Upon the energization of an electrical circuit connecting the anode assembly


40


and the cathode assembly


42


, which produces a potential difference of about 20 kV to about 140 kV between the anode assembly


40


and the cathode assembly


42


, electrons are directed from the cathode assembly


42


to the anode assembly


40


. The electrons strike a focal spot located within a target zone of the anode assembly


40


and produce high-frequency electromagnetic waves, or x-rays, back-scattered electrons, and residual energy. The residual energy is absorbed by the components within the x-ray tube


12


as heat. The x-rays are directed through the vacuum existing within the vacuum chamber


44


and out of the casing


22


(

FIG. 1

) through the transmissive window


38


(FIG.


1


), toward an object to be imaged, along a focal alignment path. The transmissive window


38


may be made of beryllium, titanium, aluminum, or any other suitable x-ray transmissive material. The transmissive window


38


, and optionally an associated aperture and/or filter, collimates the x-rays, thereby reducing the radiation dosage received by, for example, a patient. As an illustration, in CT applications, the useful diagnostic energy range for x-rays is from about 60 keV to about 140 keV. In mammography applications, the useful diagnostic energy range for x-rays is from about 20 keV to about 50 keV. An x-ray system utilizing an x-ray tube


12


may also be used for mammography, radiography, angiography, fluoroscopy, vascular, mobile, and industrial x-ray applications, among others.




Referring to

FIG. 3

, in one embodiment, an anode assembly


40


of an x-ray tube


12


(

FIGS. 1 and 2

) typically includes a target


48


and a bearing assembly


50


. The bearing assembly


50


includes a bearing support


52


, bearings balls


54


, and bearing races


56


. The target


48


is a metallic disk made of a refractory metal, optionally with graphite brazed to it. The target


48


is preferably fabricated from a refractory metal with a high atomic number, such as tungsten or a tungsten alloy. The target


48


provides a surface that electrons from the cathode assembly


42


(

FIG. 2

) strike, producing x-rays and residual thermal energy. Optionally, the target


48


rotates by the rotation of a shaft


58


coupled to the target


48


by a connector


60


. The rotation of the target


48


distributes the area of the target


48


that is impacted by electrons. The bearing support


52


is a cylindrical tube that provides support for the anode assembly


40


. Bearing balls


54


and bearing races


56


are disposed within the bearing support


52


and provide for rotational movement of the target


48


by providing for rotational movement of the shaft


58


. The bearing balls


54


and bearing races


56


are typically made of tool steel or another suitable metal and may become softened and even deformed by excessive heat. As a result, distributing heat away from the bearing balls


54


and bearing races


56


is important to the proper rotational movement of the anode assembly


40


and, therefore, the proper operation of the x-ray tube


12


.




The anode assembly


40


may, optionally, include a heat pipe


62


concentrically disposed within the shaft


58


. The heat pipe


62


may be, for example, an evacuated, sealed metal pipe partially filled with a working fluid. The heat pipe


62


may be made of copper, titanium, monel, tungsten, or any other suitable high temperature, thermally conductive material. The heat pipe


62


may contain, for example, water, alcohol, nitrogen, ammonia, sodium, or any other suitable working fluid spanning the temperature range from cryogenic to molten lithium. Heat pipes have found wide application in space-based, electronics cooling, and other high heat-flux applications. For example, they may be found in satellites, laptop computers, and solar power generators. Heat pipes have the ability to dissipate very high heat fluxes and heat loads through small cross sectional areas. They have a very large effective thermal conductivity, more than about 10 to about 10,000 times larger than a comparable solid copper conductor, and may move a large amount of heat from source to sink. Advantageously, heat pipes are completely passive and are used to transfer heat from a source to a sink with minimal temperature gradients, or to isothermalized surfaces. The heat pipe


62


utilizes a capillary wick structure, allowing it to operate against gravity by transferring working fluid from a condenser end


68


to an evaporator end


70


. In the anode assembly


40


, heat from the inner bore of the bearing shaft


58


enters the evaporator end


70


of the heat pipe


62


where the working fluid is evaporated, creating a pressure gradient in the pipe


62


. The pressure gradient forces the resulting vapor through the hollow core of the heat pipe


62


to the cooler condenser end


68


where the vapor condenses and releases its latent heat. The fluid is then wicked back by capillary forces through the capillary wick structure of the walls of the heat pipe


62


to the evaporator end


70


and the cycle continues.




An anode assembly


40


utilizing a heat pipe


62


may also, optionally, include corrugated bellows


64


and a plug


66


disposed within the bearing support


52


. The corrugated bellows


64


are a metallic structure positioned adjacent to and concentrically surrounding the condenser end


68


of the heat pipe


62


. The corrugated bellows


64


provide a compliant seal with the heat pipe


62


. The corrugated bellows


64


also act as a heat sink, drawing heat away from the target


48


and bearing assembly


50


. The corrugated bellows


64


may be made of any suitable thermally conductive material. Likewise, the plug


66


is a metallic structure made of a heat conductive material, such as copper, positioned adjacent to and in thermal communication with the corrugated bellows


64


. The plug


66


also acts as a heat sink, drawing heat away from the target


48


and bearing assembly


50


. The corrugated bellows


64


and plug


66


may be disposed within and form a cavity filled with a heat conducting liquid, such as gallium.




As discussed above, the primary electron beam generated by the cathode assembly


42


of an x-ray tube


12


deposits a large heat load in the target


48


. In fact, the target


48


glows red-hot in operation. Typically, less than 1% of the primary electron beam energy is converted into x-rays, the balance being converted to thermal energy. This thermal energy from the hot target


48


is conducted and radiated to other components within the vacuum vessel


44


(FIG.


2


). The fluid


26


(

FIG. 1

) circulating around the exterior of the vacuum vessel


44


transfers some of this thermal energy out of the system. However, the high temperatures caused by this energy subject the x-ray tube


12


and its components to high thermal stresses that are problematic in the operation and reliability of the x-ray tube


12


and that reduce its throughput.




Referring again to

FIG. 3

, the thermal energy transfer device of the present invention includes a thermal gradient device


72


and may include a fin structure


80


for convectively cooling the thermal gradient device


72


. The thermal gradient device is a device operable for transferring or pumping heat from a cool side


74


of the device


72


to a hot side


76


of the device


72


. The cool side


74


of the device


72


is positioned adjacent to and in thermal communication with the end of the shaft


58


, corresponding the condenser end


68


of the heat pipe


62


. The plug


66


and the wall


78


of the vacuum vessel


44


may also be disposed between the cool side


74


of the thermal gradient device


72


and the end of the shaft


58


. The hot side


76


of the thermal energy transfer device


72


may be positioned adjacent to and in thermal communication with a fin structure


80


. The fin structure


80


is a structure having a plurality of horizontally, vertically, or radially-aligned raised ridges or fins. Alternatively, the fin structure


80


may include a plurality of rods, dimples, discs, or any other protruding/recessed structure. The raised protrusions or recessed portions of the fin structure


80


are arranged such that they increase the surface area that contacts a cooling medium


81


flowing past the fin structure


80


, convectively cooling the fin structure


80


. The fin structure


80


may be made of copper or any other suitable material. The cooling medium


81


may be, for example, air, water, oil, or any other suitable fluid. The cooling medium


81


may be delivered to the fin structure


80


by free convection or forced convection. In the event that the cooling medium


81


is delivered to the fin structure


80


by forced convection, a fan or a pump may be used.




The thermal gradient device


72


, discussed above, is, preferably, a Peltier device. A Peltier device is a device that utilizes an electrical current and the Peltier effect to create a temperature gradient. This temperature gradient may result in a temperature difference of up to about 70 degrees C. between the cool side


74


and the hot side


76


of the Peltier device. The Peltier effect, first discovered in the early 19


th


century, occurs when an electrical current flows through two dissimilar conductors. As a result of complex physics at the sub-atomic level, the junction between the two conductors either absorbs or releases heat. Peltier devices are commonly made of Bismuth Telluride, or another suitable semiconductor. Peltier devices are commercially available from, for example, Tellurex Corporation (Traverse City, Mich.) and Melcor (Trenton, N.J.). Peltier devices have no moving parts, and therefore require little or no maintenance. Peltier devices typically operate on a power supply


82


of about 1 to about 15 volts and several amps of current and are capable of transferring up to about 80 W of power. As an example, in a vascular tube application, the power requirement for a Peltier device is about 10 W to about 30 W.




Referring to the graph


84


of

FIG. 4

, the use of a thermal gradient device


72


, such as a Peltier device, and fin structure


80


in conjunction with an x-ray tube


12


decreases the operating temperature of the x-ray tube


12


, and specifically the shaft


58


(

FIG. 3

) and bearing assembly


50


(FIG.


3


), by about 40 degrees C. to about 100 degrees C., as shown by the difference


86


between the curve with a Peltier device


88


and the curve without a Peltier device


90


. This temperature decrease is achieved because the Peltier device pumps heat away from the x-ray tube, causing the fin structure


80


to run hotter, allowing for increased convective cooling, while the shaft


58


and bearing assembly


50


run cooler, enhancing x-ray tube


12


performance.




Although the present invention has been described with reference to preferred embodiments, other embodiments may achieve the same results. Variations in and modifications to the present invention will be apparent to those skilled in the art and the following claims are intended to cover all such equivalents.



Claims
  • 1. An x-ray generating device for generating x-rays, the x-ray generating device comprising:a vacuum vessel having an inner surface forming a vacuum chamber; an anode assembly disposed within the vacuum chamber, the anode assembly including a target; a cathode assembly disposed within the vacuum chamber at a distance from the anode assembly, the cathode assembly configured to emit electrons that strike the target of the anode assembly, producing x-rays and residual energy in the form of heat; a shaft coupled to the vacuum vessel by a bearing assembly, the shaft having a first end and a second end, the first end of the shaft having a support for supporting the target; and a thermal gradient device positioned adjacent to and in thermal communication with the second end of the shaft, the thermal gradient device operable for transferring heat away from the second end of the shaft.
  • 2. The x-ray generating device of claim 1, further comprising a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.
  • 3. The x-ray generating device of claim 1, wherein the thermal gradient device comprises two dissimilar conductors and receives an electrical current.
  • 4. The x-ray generating device of claim 1, wherein the thermal gradient device comprises a Peltier device.
  • 5. The x-ray generating device of claim 1, wherein the shaft further comprises a heat pipe disposed within the shaft.
  • 6. The x-ray generating device of claim 5, wherein the heat pipe further comprises an evacuated sealed metal pipe partially filled with a fluid.
  • 7. The x-ray generating device of claim 5, wherein the heat pipe further comprises an evaporator end, a condenser end, and internal walls having a capillary wick structure, the capillary wick structure providing for the transfer of fluid from the condenser end to the evaporator end of the heat pipe.
  • 8. The x-ray generating device of claim 1, wherein the thermal gradient device and fin structure reduce the operating temperature of the bearing assembly and shaft by about 40 degrees C. to about 100 degrees C.
  • 9. The x-ray generating device of claim 1, wherein the thermal gradient device and fin structure reduce the operating temperature of the bearing assembly and shaft by such an amount that lead or vacuum grease may be used to lubricate the bearing assembly during operation of the device.
  • 10. An x-ray generating device for generating x-rays, the x-ray generating device comprising:a vacuum vessel having an inner surface forming a vacuum chamber; an anode assembly disposed within the vacuum chamber, the anode assembly including a target; a cathode assembly disposed within the vacuum chamber at a distance from the anode assembly, the cathode assembly configured to emit electrons that strike the target of the anode assembly, producing x-rays and residual energy in the form of heat; a shaft coupled to the vacuum vessel by a bearing assembly, the shaft having a first end and a second end, the first end of the shaft having a support for supporting the target; a thermal gradient device positioned adjacent to and in thermal communication with the second end of the shaft, the thermal gradient device operable for transferring heat away from the second end of the shaft; and a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.
  • 11. The x-ray generating device of claim 10, wherein the thermal gradient device comprises two dissimilar conductors and receives an electrical current.
  • 12. The x-ray generating device of claim 11, wherein the thermal gradient device comprises a Peltier device.
  • 13. The x-ray generating device of claim 10, wherein the shaft further comprises a heat pipe disposed within the shaft.
  • 14. The x-ray generating device of claim 13, wherein the heat pipe further comprises an evacuated sealed metal pipe partially filled with a fluid.
  • 15. The x-ray generating device of claim 14, wherein the heat pipe further comprises an evaporator end, a condenser end, and internal walls having a capillary wick structure, the capillary wick structure providing for the transfer of fluid from the condenser end to the evaporator end of the heat pipe.
  • 16. The x-ray generating device of claim 10, wherein the thermal gradient device and fin structure reduce the operating temperature of the bearing assembly and shaft by about 40 degrees C. to about 100 degrees C.
  • 17. The x-ray generating device of claim 10, wherein the thermal gradient device and fin structure reduce the operating temperature of the bearing assembly and shaft by such an amount that lead or vacuum grease may be used to lubricate the bearing assembly during operation of the device.
  • 18. A thermal energy transfer device for use with an x-ray generating device comprising an anode assembly having a target, a cathode assembly at a distance from the anode assembly configured to emit electrons that strike the target, producing x-rays and residual energy in the form of heat, and a rotatable shaft supported by a bearing assembly, the thermal energy transfer device comprising:a thermal gradient device positioned adjacent to and in thermal communication with one end of the shaft, the thermal gradient device operable for transferring heat away from that end of the shaft; and a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.
  • 19. The thermal energy transfer device of claim 18, wherein the shaft is made of a thermally conductive material.
  • 20. The thermal energy transfer device of claim 18, wherein the shaft further comprises a heat pipe disposed within the shaft.
  • 21. The thermal energy transfer device of claim 20, wherein the heat pipe further comprises an evacuated sealed metal pipe partially filled with a fluid.
  • 22. The thermal energy transfer device of claim 20, wherein the heat pipe further comprises an evaporator end, a condenser end, and internal walls having a capillary wick structure, the capillary wick structure providing for the transfer of fluid from the condenser end to the evaporator end of the heat pipe.
  • 23. The thermal energy transfer device of claim 18, wherein the thermal gradient device comprises a Peltier device.
  • 24. The thermal energy transfer device of claim 18, wherein the thermal gradient device and fin structure reduce the operating temperature of the bearing assembly and shaft by such an amount that lead or vacuum grease may be used to lubricate the bearing assembly.
  • 25. A thermal energy transfer device for use with an x-ray generating device comprising an anode assembly having a target, a cathode assembly at a distance from the anode assembly configured to emit electrons that strike the target, producing x-rays and residual energy in the form of heat, and a rotatable shaft supported by a bearing assembly, the thermal energy transfer device comprising:a Peltier device positioned adjacent to and in thermal communication with one end of the shaft, the Peltier device operable for transferring heat away from that end of the shaft; and a fin structure positioned adjacent to and in thermal communication with the Peltier device, the fin structure operable for convectively cooling the Peltier device.
  • 26. The thermal energy transfer device of claim 25, wherein the shaft is made of a thermally conductive material.
  • 27. The thermal energy transfer device of claim 25, wherein the shaft further comprises a heat pipe disposed within the shaft.
  • 28. The thermal energy transfer device of claim 27, wherein the heat pipe further comprises an evacuated sealed metal pipe partially filled with a fluid.
  • 29. The thermal energy transfer device of claim 28, wherein the heat pipe further comprises an evaporator end, a condenser end, and internal walls having a capillary wick structure, the capillary wick structure providing for the transfer of fluid from the condenser end to the evaporator end of the heat pipe.
  • 30. The thermal energy transfer device of claim 25, wherein the Peltier device and fin structure reduce the operating temperature of the bearing assembly and shaft by such an amount that lead or vacuum grease may be used to lubricate the bearing assembly.
  • 31. An x-ray system, comprising:a vacuum vessel having an inner surface forming a vacuum chamber; an electron source disposed within the vacuum chamber, the electron source operable for emitting electrons; an x-ray source disposed within the vacuum chamber, the x-ray source operable for receiving electrons emitted by the electron source, producing x-rays and residual energy in the form of heat; a shaft coupled to the vacuum vessel by a bearing assembly, the shaft having a first end and a second end, the first end of the shaft having a support for supporting the x-ray source; and a thermal energy transfer device positioned adjacent to and in thermal communication with the second end of the shaft, the thermal energy transfer device operable for transferring heat away from the second end of the shaft.
  • 32. The x-ray system of claim 31, wherein the thermal energy transfer device further comprises a thermal gradient device positioned adjacent to and in thermal communication with the second end of the shaft, the thermal gradient device operable for transferring heat away from the second end of the shaft.
  • 33. The x-ray system of claim 32, wherein the thermal energy transfer device a further comprises a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.
  • 34. The x-ray system of claim 31, wherein the bearing assembly provides for rotational movement of the shaft and support for supporting the x-ray source.
  • 35. The x-ray system of claim 31, wherein the shaft further comprises a heat pipe disposed within the shaft.
  • 36. The x-ray system of claim 35, wherein the heat pipe further comprises an evacuated sealed metal pipe partially filled with a fluid.
  • 37. The x-ray system of claim 35, wherein the heat pipe further comprises an evaporator end, a condenser end, and internal walls having a capillary wick structure, the capillary wick structure providing for the transfer of fluid from the condenser end to the evaporator end of the heat pipe.
  • 38. The x-ray system of claim 31, wherein the thermal gradient device comprises a Peltier device.
  • 39. The x-ray system of claim 31, wherein the thermal energy transfer device reduces the operating temperature of the bearing assembly and shaft by such an amount that lead or vacuum grease may be used to lubricate the bearing assembly during operation of the system.
  • 40. The x-ray system of claim 28, wherein said x-ray system comprises a system selected from the group consisting of mammography, radiography, angiography, computed tomography (CT), fluoroscopy, vascular, mobile, and industrial x-ray.
  • 41. An x-ray system, comprising:a vacuum vessel having an inner surface forming a vacuum chamber; an electron source disposed within the vacuum chamber, the electron source operable for emitting electrons; an x-ray source disposed within the vacuum chamber, the x-ray source operable for receiving electrons emitted by the electron source, producing x-rays and residual energy in the form of heat; a rotatable shaft coupled to the vacuum vessel by a bearing assembly, the shaft having a first end and a second end, the first end of the shaft having a support for supporting the x-ray source; a thermal gradient device positioned adjacent to and in thermal communication with the second end of the shaft, the thermal gradient device operable for transferring heat away from the second end of the shaft; and a fin structure positioned adjacent to and in thermal communication with the thermal gradient device, the fin structure operable for convectively cooling the thermal gradient device.
  • 42. The x-ray system of claim 41, wherein the shaft further comprises a heat pipe disposed within the shaft.
  • 43. The x-ray system of claim 42, wherein the heat pipe further comprises an evacuated sealed metal pipe partially filled with a fluid.
  • 44. The x-ray system of claim 43, wherein the heat pipe further comprises an evaporator end, a condenser end, and internal walls having a capillary wick structure, the capillary wick structure providing for the transfer of fluid from the condenser end to the evaporator end of the heat pipe.
  • 45. The x-ray system of claim 41, wherein the thermal gradient device comprises a Peltier device.
  • 46. The x-ray system of claim 41, wherein the thermal gradient device and fin structure reduce the operating temperature of the bearing assembly and shaft by such an amount that lead or vacuum grease may be used to lubricate the bearing assembly during operation of the system.
  • 47. The x-ray system of claim 41, wherein said x-ray system comprises a system selected from the group consisting of mammography, radiography, angiography, computed tomography (CT), fluoroscopy, vascular, mobile, and industrial x-ray.
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