The attached drawing shows a cross sectional view of the proposed grenade, mounted in a standard M-212 40 mm casing (the casing is shown in the drawing). The individual parts of the grenade are pointed out, as well as the parts of the casing itself.
The outer shape of the grenade is produced by using a silicone rubber mold of a 37 mm or 40 mm projectile of the type presently in use by law enforcement or military forces. A liquid resin plastic is mixed, and a nosecone portion is poured. Metal powder can be mixed with the resin plastic to add weight and also provide barricade penetration ability. An M-80 type small explosive device is placed into the liquid of the nosecone (partially) and held there until the nosecone hardens. In the case of a “sting ball matrix” type projectile, the rubber balls (32, 45 or 60 caliber) are then placed into the mold, filling the space directly around the M-80 type explosive device. Additional resin plastic is then poured into the mold, until the mold is filled, leaving approximately ¼″ of the safety fuse exposed to the rear. The projectile is then allowed to harden completely. The resin plastic comes in a variety of colors, and hardness. I only note this here as to clarify the types of modifications, which can be done to alter the appearance of this munition. During construction of the M-80 type explosive device, powdered chemical agents can be added on either end, to increase the capabilities of this munition. The projectile is then seated in a primed casing, of either 37 mm or 40 mm type. These casings are commonly used to launch munitions of this type from 37 mm and 40 mm grenade launchers. The 40 mm casings carry the designation of M-118 for aluminum casings, and M-212 for nylon casings. Both casings use a high-low pressure launching system. This system is compatible with this munition, and will ignite the safety fuse, causing this munition to function properly. The projectile is seated in the M-118 or M-212 casing and sealed in place using a RTV silicone sealant (to maintain a moisture proof environment inside the munition).
The projectile varies in size and shape. The outer dimensions of the projectile would be 37 mm and 40 mm respectively. (40 mm are more commonly used by the military) The color of the projectile can also vary. Raised letters or bumps can be added to the munition to aid in nighttime recognition of rounds (as in the presently used 40 mm pyrotechnic devices). The projectile can be marked, to indicate the type and caliber of the munition.
A. Size: Length=(Short Range) 2.75″ (Long Range) 3″+
B. Projectile Weight: Will vary with further development, and type of payloads
C. Power Requirements: Less than ¼ oz of flash type explosive mixture
D. Caliber: 40 mm or 37 mm depending on client needs.
A. Effect on target: Incapacitation caused by psychological effect, and/or temporary pain and extreme discomfort, and/or chemical incapacitation, or distraction due to light and noise at point of detonation.
B. Time to Effect: 2-6 seconds from launched deployment
C. Duration of Effect: Seconds to Minutes based on chemical additives and explosive content.
D. Effective Range: Depends on method of deployment. Round can be used as blunt force impact weapon at 10 meters and an area type weapon out to 400+ meters.
E. Burst effective radius: (Short range type) 5 Meters (Long Range type) 10 Meters. Also dependent on location of detonation ie: inside vehicles, ships, or buildings/rooms.
Delivery Means: 40 mm M-203 or M-79 type launchers or 37 mm LE Launchers