The present invention relates to the field of machines for producing paper and similar products and, in particular, relates to an improved structure of dryer cylinder, also known as Yankee dryer cylinder, or simply Yankee cylinder.
As known, the plants for producing paper provide the use of a headbox for distributing a mixture of cellulosic fibres and water on a forming fabric, and, in some cases, additives of different kinds. In this way, a determined amount of water is drained and, then, the dry content of the mixture layer arranged on the forming fabric is increased.
The content of water is, then, reduced, through a sequence of passages among many fabrics and/or felts of the mixture layer, up to reach a consistency such that allows to pass through a drying section. This usually comprises at least a dryer cylinder, also called “Yankee dryer cylinder”, or simply “Yankee cylinder” and a drying hood that is fed with hot air. In particular, the web of treated humid paper is laid on the external surface of the Yankee cylinder, while the inside of the Yankee cylinder is heated, for example, by introducing steam.
Because of the steam produced inside the Yankee cylinder and of the hot air, which is blown by the hood on the paper, the web of humid paper, which is laid on the external surface, is gradually dried. When the desired drying level is achieved, the web of paper is removed from the external surface of the Yankee cylinder by means of a blade, or a doctor blade, or by tensioning, depending on the desired product, and, in particular, crepe paper, or smooth paper.
A Yankee cylinder comprises essentially two heads, or end walls, between which a cylindrical shell is positioned. Generally, a bearing journal, which is mounted, in operating conditions, on a respective bearing, is fixed to each head. A hollow shaft is mounted inside the shell. The heads and/or the shell are provided with inspection apertures through which at least a worker enters into the cylinder for carrying out, periodically, ordinary, or extraordinary maintenance interventions.
The constituent elements of the Yankee cylinder, i.e. the heads, the shell, the bearing journals etc. can be obtained by iron casting and can be fixed by means of bolts.
Alternatively, the Yankee cylinders can be made of steel. In this case the two heads can be fixed to the cylindrical shell by means of screw bolts, or more frequently by means of weld beads.
Both in the Yankee cylinders made of cast iron and in those made of steel, the cylindrical shell has an internal surface provided with circumferential grooves. These are adapted to collect the condensate formed for the transfer, toward outside, of the latent heat of vaporization from the steam that has been introduced inside the Yankee cylinder.
However, the Yankee cylinders that use steam as source of thermal energy have many drawbacks.
Firstly, the great amount of steam that are necessary in these types of machines involves high running costs. Furthermore, it is necessary to use specific apparatuses both for producing steam and for transporting the steam same to the Yankee cylinder.
In addition to what described above, in order to satisfy the safety standards provided for the apparatuses, which use pressure steam, it is necessary to adopt complicated structural solutions, in particular in order to be able to resist to the high stresses, to which the different parts of the dryer cylinder are subjected, mainly thermo-elastic stresses, caused by the high temperature of the steam that is introduced inside dryer cylinder.
Other solutions of the state of the art provide, instead, to feed a flow of air into the cylinder, the air is then burned by one, or more burners for obtaining the necessary thermal energy. An example of Yankee cylinder using air is described in EP0708301A1.
In particular, the solution described in this document provides a central duct and a shell rotating about a shaft. The combustion air is introduced through the duct and fed to some burners arranged, in determined positions, within the cylinder. The burners, therefore, produce the heat that hits the shell. The exhaust fumes exit the central duct, at the opposite side of the inlet of air.
However, the solution described in EP0708301A1 does not appear to be particularly advantageous. In fact, it is necessary to allocate not a little space, to the housings of the burners, of the air feed ducts, and of the discharging ducts of the burnt gases. This considerably decreases the surface available for the heat exchange, thus reducing the efficiency of the machine.
Furthermore, the solution described in EP0708301A1, in particular, owing to the presence of the burners and the ducts, does not seem to be able to uniformly distribute the heat produced on the shell surface. This thing negatively affects the quality of the final product.
A further drawback of the solution described in EP0708301 is that the internal volume of the cylinder can become saturated with inflammable gases and, therefore, the flame, which is produced by the internal burners, can cause explosions and, therefore, exposing the workers to risks, besides compromising the efficacy of the plant.
A further solution is described in U.S. Pat. No. 3,633,662. However, also this construction solution is complex and is not able to guarantee a uniform heat distribution at the internal surface of the shell.
It is, therefore, an object of the present invention to provide a Yankee dryer cylinder that is able to solve the above disclosed drawbacks of the Yankee cylinders of prior art, and, in particular, that is able to provide a uniform heat distribution at the internal surface of the shell and, therefore, to produce a final product of high quality.
It is also an object of the invention to provide a Yankee dryer cylinder that is able to considerably reduce the running costs of the plant where it is installed.
It is a further object of the invention to provide a Yankee dryer cylinder that has a simpler construction and is less expensive than the Yankee cylinders of prior art.
This and other objects are achieved by a Yankee dryer cylinder, according to the present invention, comprising:
Advantageously, the mixture of gases can be, in particular, air.
Advantageously, the temperature of the flow of hot gas can be set between 100° C. and 750° C., advantageously set between 250 and 700° C., preferably set between 300° C. and 600° C.
Alternatively, the flow of hot gas can be a flow of combustion fumes having a temperature higher than 100° C.
In particular, a feeding device is provided for feeding a flow of hot air, said feeding device arranged to feed said the flow of hot air into said feeding portion of said cavity through said inlet mouth.
In a provided embodiment, downstream of said Yankee dryer cylinder, a suction device is provided that is connected to the outlet mouth of the fixed hollow shaft. In particular, the suction device is arranged to suck the flow of hot gas that is fed into the cavity of the fixed hollow shaft through the inlet mouth. In this way it is possible to assist the exit of the gas from the dryer cylinder.
Advantageously, the internal surface of the cylindrical shell provides a plurality of circumferential grooves.
Preferably, a plurality of distributor members is provided in the internal chamber arranged to distribute the flow of hot air, which comes from said cavity of said fixed hollow shaft, on the internal surface of the shell.
In particular, each distributor member of the above disclosed plurality is arranged to distribute a share of flow of hot air fed into the cavity of the fixed hollow shaft, on a respective determined portion of the internal surface of the shell.
More in detail, the distributor members are configured in such a way to define, in the internal chamber, a predetermined path for the hot air between the cavity of the feeding portion and the cavity of the discharging portion.
In particular, the Yankee cylinder and the fixed hollow shaft are arranged coaxially to each other.
In an embodiment according to the invention, each distributor member is tubular-shaped, and it is provided with at least one inlet aperture facing towards at least one feeding hole of the lateral surface of the fixed hollow shaft, and at least one distribution aperture facing towards the internal surface of the cylindrical shell.
Analogously, the feeding aperture can be associated to a feeding panel provided with a plurality of inlet holes. This technical solution, in particular, is adopted in the case in which the feeding panel is arranged in front of a plurality of suction holes.
According to preferred embodiment, the above disclosed plurality of distributor members is integral to the fixed hollow shaft.
Advantageously, each distributor member is arranged in front of a predetermined number of suction holes.
In particular, the feeding portion is provided with a plurality of feeding holes and the discharging portion is provided with a plurality of discharging holes. In this case, both the feeding holes and the discharging holes are advantageously arranged on respective rows.
In particular, the plurality of feeding holes and the plurality of discharging holes are distributed along all the perimeter of the fixed hollow shaft.
For example, the rows, along which, the feeding holes, and the discharging holes are distributed can be oriented longitudinally to the fixed hollow shaft.
Advantageously, each distributor member can be oriented such that the respective feeding aperture is positioned on the respective row of the suction holes.
Preferably, between the fixed hollow shaft and the Yankee cylinder, at least a first and a second bearing are mounted that are arranged at opposite end portions.
According to another aspect of the invention, a plant for drying a humid web of paper, or similar product, comprises:
According to a further aspect of the invention, a method for drying a humid web of paper, or similar product provides the steps of:
Other features of the invention are described in the dependent claims.
The invention will be now shown with the following description of its exemplary embodiments, exemplifying but not limitative, with reference to the attached drawings in which:
As diagrammatically shown in
The fixed hollow shaft 20 is, then, provided with an outlet mouth 24 provided at the opposite side of inlet mouth 23. Through the outlet mouth 24, the flow of hot air 100, which is introduced through the inlet mouth 23, exits the dryer cylinder 1 after having hit the internal surface 11 of shell 10.
According to the invention, into the cavity 21, a partition wall 35 is provided mounted in such a way to divide the fixed hollow body 20 in a feeding portion 20a, arranged upstream of the partition wall 35, and in a discharging portion 20b, arranged downstream of the partition wall 35 (
The flow of hot air 100 that is fed into the cavity 21 of the feeding portion 20a, is arranged to pass, through a plurality of feeding holes 25a, into an internal chamber 30 defined between the internal surface 11 of cylindrical shell 10 and the lateral surface 22 of the hollow shaft 20. The flow of hot air 100 hits, therefore, the internal surface 11 and, then, enters the discharging portion 21b of cavity 21 through a plurality of discharging holes 25b. These are, in particular, closer to the outlet mouth 22 than the feeding holes 25a.
In the embodiments shown, for example in the
In the alternative embodiments shown in the
As shown, for example in
As shown in detail in the
In the alternative embodiment diagrammatically shown, as an example, in the
As it is shown in detail in
It is appropriate to specify that, in
As shown, for example in
In the preferred embodiment shown in the figures from 1 to 7, the feeding holes 25a and the discharging holes 25b are positioned on respective rows longitudinal to the fixed hollow shaft 20. More precisely, as shown in detail in the
In the embodiments shown in the figures from 9 to 11, the inlet mouth 23 and the outlet mouth 24 are arranged at the same side of the fixed hollow body 20. In particular, at the end of the fixed hollow shaft 20 that is opposite to the inlet mouth and to the outlet mouth 24, a closing wall 26 is provided. In this way, it is possible to simplify the construction. In fact, as shown in the
In the
The hot air fed into the cavity 21 of the fixed hollow shaft 20, can be obtained, in particular, as exhaust fumes, by a machine for producing electrical energy, or by means of a cogenerator, i.e. by means of a “turbogenerator”, or a different machine for producing energy that is arranged in the plant where the Yankee dryer cylinder 1, according to the invention, has to be installed, or however in the neighbourhood of the same. If it is necessary to reduce the temperature of the exhaust fumes, normally about 600-700° C., it is sufficient to cool such exhaust fumes before feeding the same to the fixed hollow shaft 20, for example mixing the exhaust fumes with fresh air.
In this way, it is possible to optimize the plant energy consumptions considerably reducing the running costs.
In the
In fact, as known, within the drying hood 150, which is positioned above the Yankee dryer cylinder 1, circulates a high flow of hot air, in part, produced by the evaporation of the humidity caused by the contact of humid web of paper 160 with the external surface of Yankee cylinder 1, and, in part, produced within the drying hood 150 that is provided with at least one burner, in particular a burner powered by methane gas, for producing hot air. The hot air produced within the hood 150 is directed towards the humid web 160, which slides on the surface of the dryer cylinder, causing the drying of the humidity that is evaporated from the humid paper web 160.
The drying hood 150 is, in particular, divided into a “humid” part 151 and a “dry” part 152. The present invention provides both the case in which the duct 180 is connected to the dry part (
More precisely, the temperature of the air circulating within the dry part of the drying hood, is about 600-700° C. In the case in which the available hot air has a temperature that is considered to be too high and, therefore, dangerous, for the possibility to generate high thermal stresses in the structure of the Yankee cylinder 1, the hot air exiting the dry part can be mixed with cold air, before introducing the same in the fixed hollow shaft 20.
This problem does not exist, instead, when the air is withdrawn from the humid part of the hood 150. The humid part of the hood is, in particular, passed through by a flow of hot air having a temperature less than the air circulating within the dry part. The temperature of the air circulating within the humid part of hood 150, in fact, is about 300-400° C. and, therefore, ideal for being fed into the cavity 21 of the fixed hollow shaft 20, without incurring in the above described drawbacks. In addition to the above, the fact of using humid air allows to have, under the same temperature, and because of the presence of humidity, an available thermal power greater than that of the case in which dry hot air is used.
In a further alternative embodiment, that is not shown in the figures, the hot air can be withdrawn both from the dry part 152 and from the humid part 151 of hood 150 and mixing the two flows of hot air, before feeding the hot air into the fixed hollow shaft 20.
The foregoing description exemplary embodiments of the invention will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt for various applications such embodiment without further research and without parting from the invention, and, accordingly, it is therefore to be understood that such adaptations and modifications will have to be considered as equivalent to the specific embodiments. The means and the materials to realise the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology that is employed herein is for the purpose of description and not of limitation.
Number | Date | Country | Kind |
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102016000006526 | Jan 2016 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/050105 | 1/10/2017 | WO | 00 |