Claims
- 1. An automated yarn conditioning apparatus comprising:
- a yarn conditioning station;
- a first motor driven conveyor adjacent said yarn conditioning station for moving unconditioned yarn packages from a source to said conditioning station;
- said yarn conditioning station having a vessel that can be opened to ambient atmosphere or closed in order to define an airtight chamber, said vessel being opened or closed by a first motor, said vessel further having a vessel port for allowing yarn conditioning conditions to be created within said vessel by manipulating the conditions within said airtight chamber;
- a ram mechanism mounted adjacent said yarn conditioning station for moving, when said vessel is open, unconditioned yarn packages into said vessel and conditioned yarn packages out of said vessel, said ram mechanism being operated by a second motor;
- a source of power for operating said first and second motors; and
- a control system associated with said first and second motors and said first driven conveyor for controlling said apparatus by sending signals to said first and second motors and said first driven conveyor in a predetermined operating sequence;
- whereby an automated yarn conditioning system is created in which unconditioned yarn packages are brought to the yarn conditioning station by the first driven conveyor, the vessel is opened, the ram moves an unconditioned yarn package into said vessel while pushing a conditioned yarn package out of said vessel, said vessel is closed, and the conditions within said airtight chamber are manipulated to condition said yarn package while the first driven conveyor moves another unconditioned yarn package to the yarn conditioning station.
- 2. The apparatus according to claim 1, wherein said vessel comprises a dome and a dome platform, said dome and dome platform being moveable with respect to each other so as to open and close said vessel, and said vessel port being in communication with holes in a top of said dome platform.
- 3. The apparatus according to claim 2, wherein:
- said vessel port is connected to a selection valve;
- said selection valve receiving a signal from said control system that positions said selection valve in one of three positions;
- said selection valve when in a first position allows a source of vacuum to be in communication with said airtight chamber and when in a second position allows a source of steam to be in communication with said airtight chamber and when in a third position the airtight chamber is vented to the atmosphere;
- whereby the manipulating of the conditions within said airtight chamber comprises evacuating the airtight chamber, then introducing steam into the airtight chamber, and then venting said airtight chamber to the atmosphere.
- 4. The apparatus according to claim 3, wherein said airtight chamber has a sensor therein for detecting the pressure within said airtight chamber, said sensor sending a signal representing the pressure within said airtight chamber to said control system.
- 5. The apparatus according to claim 4, wherein:
- when said airtight chamber reaches a predetermined pressure as detected by said sensor a signal is sent by said sensor to said control system which then sends a signal to said first motor;
- said signal coming from said control system and going to said first motor causing said first motor to separate said dome from said dome platform and thereby opening said vessel.
- 6. The apparatus according to claim 2, wherein:
- said yarn conditioning station further comprises a frame partially surrounding said vessel;
- said first motor is mounted to said frame;
- said first motor being a fluid operated motor comprising: a cylinder, a piston within said cylinder, a piston rod connected on one end to said piston and on another end to said dome, a first fluid port at one end of said cylinder, a second fluid port at the other end of said cylinder;
- said control system further comprising a valve block having first and second valves connected to said first and second cylinder ports by first and second tubes, respectively;
- said power source further comprising a source of pressurized fluid;
- whereby in response to a signal from said control system pressurized fluid is sent by said valve block through said first tube and into said first cylinder port opening said vessel and in response to another signal from said control system pressurized fluid is sent by said valve block through said second tube and into said second cylinder port closing said vessel.
- 7. The apparatus according to claim 6, wherein said pressurized fluid is pressurized air.
- 8. The apparatus according to claim 2, further comprising:
- an emergency vessel opening actuator, said actuator sending a signal to said control system whereby when said control system receives said emergency signal a signal is sent to said first motor to open said vessel.
- 9. The apparatus according to claim 1, wherein:
- said ram further comprises a pushing member connected to a moveable carriage;
- said second motor being connected to said moveable carriage;
- whereby when said control system sends a signal to said second motor said second motor causes the movement of said carriage and said pushing member towards said conditioning station and when another signal is sent by said control system to said second motor said second motor causes the movement of said carriage and said pushing member away from said conditioning station.
- 10. The apparatus according to claim 9, wherein:
- said second motor being a fluid operated motor comprising: a cylinder, a piston within said cylinder connected to said carriage, a first fluid port at one end of said cylinder, a second fluid port at the other end of said cylinder;
- said control system further comprising a valve block;
- said valve block comprises first and second valves connected to said first and second cylinder ports by first and second tubes, respectively;
- said power source further comprising a source of pressurized fluid;
- where in response to a signal from said control system pressurized fluid is sent by said valve block through said first tube and into said first cylinder port and said ram is moved towards said yarn conditioning station and in response to another signal from said control system pressurized fluid is sent by said valve block through said second tube and into said second cylinder port moving said ram away from said conditioning station.
- 11. The apparatus according to claim 10, wherein:
- said yarn conditioning station is partially surrounded by a frame and is on a first side of said first motor driven conveyor;
- a support bracket is provided on a second side of said first motor driven conveyor;
- said cylinder connected at one end to said frame and at its other end to said support bracket so as to cause said ram to span across said first motor driven conveyor.
- 12. The apparatus according to claim 11, wherein when said unconditioned yarn package is pushed by the ram into said vessel and a conditioned yarn package is pushed out of said vessel, said conditioned yarn package is ejected onto a collecting station.
- 13. The apparatus according to claim 12, wherein the collecting station comprises a second motor driven conveyor for moving conditioned yarn packages away from said yarn conditioning station.
- 14. The apparatus according to claim 9, wherein:
- said yarn conditioning station is partially surrounded by a frame;
- said frame has a sensor thereon for detecting an unconditioned yarn package and sends a signal indicating as such to said control system; whereby said control system will not allow said ram to operate unless said sensor detects an unconditioned yarn package.
- 15. The apparatus according to claim 14, wherein said sensor is used to control said first conveyor to move an unconditioned yarn package to said yarn conditioning station while a yarn package is being conditioned inside said vessel.
- 16. The apparatus according to claim 1, wherein when said unconditioned yarn package is pushed by the ram into said vessel and a conditioned yarn package is pushed out of said vessel, said conditioned yarn package is ejected onto a collecting station.
- 17. The apparatus according to claim 16, wherein the collecting station comprises a second motor driven conveyor for moving conditioned yarn packages away from said yarn conditioning station.
- 18. The apparatus according to claim 1, wherein:
- said yarn conditioning apparatus comprises two identical yarn conditioning stations, each said yarn conditioning station having its own ram, first motor, and second motor; and
- said control system further comprises to identical control blocks, each said control block controlling one of said two yarn conditioning stations.
RELATED APPLICATION
This application is a continuation-in-part of allowed U.S. patent application Ser. No. 974,232, filed Nov. 10, 1992, now U.S. Pat. No. 5,269,052.
US Referenced Citations (23)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2550017 |
May 1977 |
DEX |
Continuation in Parts (1)
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Number |
Date |
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Parent |
974232 |
Nov 1992 |
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