Information
-
Patent Grant
-
6272831
-
Patent Number
6,272,831
-
Date Filed
Wednesday, April 21, 199925 years ago
-
Date Issued
Tuesday, August 14, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Calvert; John J.
- Hurley; Shaun R
Agents
- Armstrong, Westerman, Hattori, McLeland & Naughton, LLP
-
CPC
-
US Classifications
Field of Search
US
- 057 261
- 057 262
- 057 87
- 028 294
-
International Classifications
-
Abstract
Airflows A1, A2 of compressed air are generated along a predetermined guiding surface 9, and directed against the yarn layer surface F of a package, causing the yarn end to be retrieved. A high-speed airflow A1 from the compressed air, and an accompanying airflow A2 which is pulled along with the high-speed airflow A1 lift the yarn end E from the yarn layer surface F. The yarn end E can be guided and retrieved with airflow A1, making use of the Coanda effect along the guiding surface 9. Accordingly, a yarn end can be easily and reliably retrieved using a low-capacity compressor.
Description
FIELD OF THE INVENTION
The present invention relates to a yarn end retrieving device, and in particular to a retrieving device employed when retrieving a yarn end on a package or bobbin.
BACKGROUND OF THE INVENTION
Conventionally, a suction mouth has been known as a yarn end finding device that retrieves a yarn end on a package or bobbin (hereinafter referred to as a “package”) (Japanese Unexamined Patent Application Publication (Tokkai-Hei) No. 8-245081). This device uses air suction to retrieve the yarn end, and it brings a suction orifice into close proximity to the yarn layer surface of the package while air is sucked in from the suction orifice at the end of the suction mouth.
In order to retrieve the yarn end using only air suction, however, a comparatively high-capacity compressor must be employed. Additionally, it is necessary to generate strong suction force and enable the suction orifice to be positioned as close as possible to the yarn layer surface in order to prevent suction failures. However, as the suction orifice becomes more proximal to the yarn layer surface, the suction force increases. Thus, it has been difficult to hold the suction mouth at a constant position against the suction force. If the suction orifice adheres to the yarn layer surface, it becomes impossible to retrieve the yarn end.
It is thus an object of the present invention to solve these problems by providing a yarn end retrieving device which is able to easily retrieve a yarn end using a low-capacity compressor.
SUMMARY OF THE INVENTION
In order to accomplish this object, a yarn end retrieving device which retrieves a yarn end by generating an airflow of compressed air along a predetermined guiding surface, and directing the airflow against a yarn layer surface.
Thus, a high-speed airflow from the compressed air and an accompanying airflow which is generated from air pulled along with the high-speed airflow causes the yarn end to be lifted off the yarn layer surface, and an airflow which uses the Coanda effect along the guiding surface guides and retrieves the yarn end.
The guiding surface may be comprised of a flat surface section and a curved surface section.
It is preferable that a pair of guiding surfaces be provided and that the curved surface sections are arranged so as to face each other so as to form an interstice of a predetermined distance, and such that the air currents are blown in opposing directions from each of the flat surface sections towards each of the curved surface sections.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1
is a cross-section front view of a first embodiment of the yarn end retrieving device of the present invention.
FIG. 2
is a plan view of the first embodiment of the yarn end retrieving device of the present invention.
FIG. 3
is a sectional view of a nozzle.
FIG. 4
is a front view showing a compressed air flow.
FIG. 5
is a cross-section front view of an alternate embodiment of a yarn end retrieving device of the present invention.
FIG. 6
is a cross-section front view of an alternate embodiment of a nozzle.
FIG. 7
is a perspective view of an alternate embodiment of a yarn end retrieving device of the present invention.
FIG. 8
is a front view of the entire spinning frame in which the yarn end retrieving device of the present invention is employed.
FIG. 9
is a side view of the entire machine shown in FIG.
8
.
FIG. 10
is a plan view showing the operational structure of a compressed air type mouth.
FIG. 11
is a plan view showing an end section of the compressed air type mouth.
FIG. 12
is a side view of the mouth of FIG.
11
.
FIG. 13
is a cross-section side view of the lifter which rotates the compressed air type suction mouth.
FIG. 14
is a diagram showing the package brake function of the compressed air type suction mouth.
FIG. 15
is a diagram showing an end section of the compressed air type mouth, the position of which is adjusted in response to the size of the package diameter.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The preferred embodiment of the present invention will now be explained using the accompanying drawings.
As shown in FIG.
1
and
FIG. 2
, a yarn end retrieving device
1
is principally comprised of a pair of plate-shaped members
3
arranged on the surface of a base plate
2
, and of nozzles
4
arranged on the surface of each plate-shaped member
3
. P is a package, and two different packages with different diameters are depicted.
The base plate
2
is formed as a relatively thick, rectangular, flat plate provided with a rectangular opening
5
in the middle. The length of the opening
5
is formed so as to be longer than the length L in the axial direction C of the central axis C of the package P.
The plate-shaped members
3
are formed as rectangular, flat plates which are relatively thinner than the base plate
2
, and the plate-shaped members
3
are formed such that they are the same length as the openings
5
. The plate-shaped members
3
are arranged apart from each other in a direction perpendicular to the central axis C of the package P. The facing end of each plate-shaped member
3
is bent, using a press-forming device or the like, such that it extends away from the package P, and is inserted into the opening
5
. The flat sections
6
of each of the plate-shaped members
3
are overlaid on top of the base plate
2
, and they are fixed to the base plate
2
with bolts (not shown in the drawing). Namely, a pair of screw holes
7
where bolts are fastened to the flat sections
6
are provided, and long holes
8
through which the bolts are inserted are provided in the base plate
2
. The long holes
8
allow the positions of the plate-shaped members
3
to be adjusted relative to each other.
As will later become clear, the surfaces of the plate-shaped members
3
which face the package P become a guiding surface
9
. The guiding surface
9
is formed of a continuous surface comprising a flat portion
10
formed by surfaces of the flat sections
6
, and a curved portion
12
formed by surfaces of the curved sections
11
. Additionally, a short, flat section
13
is formed at the end of each curved section
11
, but since this section
13
is required for processing and does not help retrieve the yarn end, these sections
13
may be eliminated in some cases. The essential portion is the curvature R of the curved portions
12
, and this curvature may be about 2˜10 mm.
Thus, in each plate-shaped member
3
, the curve surface sections
12
at one end of each flat surface section
10
are brought into close proximity to the yarn layer surface F of the package P, and curve smoothly away from the package P. The curved surface sections
12
are arranged facing each other separated by a predetermined distance, and an exhaust orifice
18
(an opening) is formed by this gap between the sections
12
. The width H of the exhaust orifice
18
is ranged about 6 to 20 mm, for example.
Next, a pair of nozzles
4
are arranged on the flat surface sections
10
of each of the plate-shaped members
3
, and the nozzles
4
extend in the axial direction C of the package P, and both ends of each nozzle
4
are inserted through and fixed to the supporting blocks
14
fixed on on the base plate
2
. The supporting blocks
14
are provided with screw holes
15
, and the base plate
2
is provided with long holes
16
, and these holes
15
,
16
are arranged so as to allow the position of the nozzles
4
relative to each other to be adjusted through a bolt assembly (not shown in the drawings).
Each of the nozzles
4
comprises a pipe member closed at one end, and compressed air is introduced from its open end so as to be ejected from a plurality of nozzle orifices
17
. It should be noted that nozzle
4
may alternatively be comprised such that both ends of the nozzle
4
are open, with compressed air led out from both ends. As shown in
FIG. 3
, the nozzle orifices
17
are arranged at equal intervals along the length of the nozzles
4
, and are distributed along the entire length of the plate-shaped members
3
. The nozzles
4
are arranged so as to contact with the flat surface sections
10
, and the nozzle orifices
17
are comprised so as to eject compressed air over the flat surface sections
10
towards the curved surface sections
12
. It should be noted that may be arranged so that they are slightly separated from, and run parallel to the flat surface sections
10
. Such an arrangement directs the air ejected by the nozzles
4
in relatively opposed directions from each of the flat surface sections
10
towards the curved surface sections
12
. The angle θ between the direction in which air is ejected from the nozzles
17
and the flat surface sections
10
is ranged about 20 to 30 degrees. In addition, the compressed air is about 3 kg/cm
2
, for example.
The operation of this embodiment of the present invention will now be explained.
First, as shown in
FIG. 1
, when the yarn end retrieving device
1
is activated, the exhaust orifice
18
is brought to the closest proximity of the yarn layer surface F of the package P. Since as shown in
FIG. 2
, the exhaust orifice
18
is rectangular in shape, with a length slightly longer than the axial length L of the package P. Thus, the exhaust orifice
18
can be made fairly close to the total length of package P.
Next, when compressed air is supplied to the nozzle
4
from a compressor or the like (not shown in the drawings), the compressed air is simultaneously ejected from the nozzle orifices
17
as shown in FIG.
4
.
The flow of the compressed air is blown along the flat surface sections
10
and the curved surface sections
12
due to the Coanda effect to form high-speed airflow A
1
, and this high-speed airflow A
1
is exhausted from the exhaust orifice
18
. An accompanying airflow A
2
which is drawn along with the high-speed airflow A
1
from the gap between the nozzle
4
and the yarn layer surface F is also generated. As the accompanying airflow A
2
nears the high-speed airflow A
1
, it gradually picks up speed, finally merging with the high-speed airflow A
1
and exiting through the exhaust orifice
18
. Prior to merging, the accompanying airflow A
2
flows along the yarn layer surface F and acts upon the yarn layer surface F, and then after merging, the high-speed airflow A
1
flows along the yarn layer surface F and acts upon the yarn layer surface F.
When the package P is either manually or mechanically rotated, these airflows A
1
, A
2
cause the yarn end attached to the yarn layer surface F to be lifted off the yarn layer surface F at an arbitrary location, and actively buoyed upwards. The floating yarn end E rides the high-speed airflow A
1
, and is pulled through the exhaust orifice
18
, and retrieved. This complets the process of retrieving yarn end E.
Thus, as described above, the compressed airflows A
1
, A
2
are generated along the predetermined guiding surface
9
, and those airflows A
1
, A
2
act upon the yarn layer surface F, causing the yarn end E to be retrieved. Consequently, the retrieval of the yarn end E can be reliably and easily performed using a low-capacity compressor.
In other words, because the yarn end attached to the yarn layer surface F is lifted out by the air that flows along the yarn layer surface F, the force of the airflow is able to operate directly on the yarn end. Thus, the retrieval of the yarn can be accomplished using less power than in the conventional suction methods in which the surplus air around the periphery of the suction orifice is also dragged along, and a smaller capacity compressor can be employed.
Additionally, since the space between the guiding surface
9
and the yarn layer surface F becomes pressurized to a higher pressure than the surrounding atmosphere due to the ejection of the compressed air, the two surfaces do not pull each other together, and if the entire device is operated by an appropriate force such that the guiding surface
9
and the yarn layer surface F come into close proximity, the gap between the two surfaces can be automatically held in equilibrium between the pressing force and the air pressure. In other words, automatic adjustment of the gap can be achieved, and the problems of maintaining the gap in the conventional suction methods, as well as failure to retrieve the yarn end can be avoided.
In the case of the present device, as the air pressure rises or the amount of airflow increases, highly effective yarn end retrieval can be expected. Thus, as described above, the ejection of air towards each other from the two nozzles
4
is effective. It should be noted, however, that it is also possible to perform air ejection from only one nozzle
4
. In such case, the pulling force based on the viscosity of airflows A
1
and A
2
, as shown in
FIG. 4
, enables the package P to be rotated, and makes external rotary driving of the package P unnecessary. It should also be noted that the air pressure can be adjusted depending upon the type of yarn being processed or the shape of the package.
In the present device, the position of nozzles
4
and the position of the plate-shaped members
3
are adjusted according to the outer diameter of the package P. This makes it possible to realize a layout best suited for the package P being processed. Additionally, by adjusting the curvature R of the curved surface sections
12
, the direction of the airflow on the downstream side of the curved surface sections
12
can also be adjusted.
It may also be possible to use the present invention simultaneously with a conventional suction method. In other words, suction can be performed from the exit portion of the exhaust orifice
18
, and the yarn end E can be sucked-out. For example, about −300 mmAq blower such as that employed by the innovative spinning frame disclosed in Japanese Unexamined Patent Application Publication (Tokkai-Hei) No. 8-245081, may be used in combination with the present invention to both transport and gather the retrieved yarn end.
Furthermore, in the present embodiment, the longitudinal direction of the yarn end retrieving device is arranged such that it matches the length of the package P, but the retrieval is possible even if the device is arranged differently. It is possible to arrange the package P and the device such that they cross at an arbitrary angle, or so that they are perpendicular to each other.
An alternate embodiment of the present invention will now be described. As shown in
FIG. 5
, the base plate
2
is comprised of two welded segments slanted so that they form a V-shape with the opening section
5
at the center. Similarly, the plate-shaped members
3
are arranged in the same V-shape, and the flat surface sections
10
are arranged so as to slant relative to each other at a predetermined angle.
With the previously described embodiment, since the entire unit is flat and the nozzles
4
protrude on the plate-shaped members
3
, when either the curved surface sections
12
or the exhaust orifice
18
comes into proximity to the yarn layer surface F, there is a danger that the nozzles
4
will interfere with the yarn layer surface F. This is particularly true when the outer diameter of the package P is large. According to the present embodiment, however, the nozzles
4
are removed from the yarn layer surface F, and so do not interfere with the yarn layer surface F. Instead, the curved surface sections
12
or the exhaust orifice
18
are brought into proximity to the yarn layer surface F, achieving highly effective yarn end retrieval.
FIG. 6
shows an alternate embodiment of the nozzle
4
. According to this embodiment, the nozzle
4
is comprised such that a groove section
20
is formed in the plate-shaped member
3
, and a shut-off plate
21
is fixed to the plate-shaped member
3
. The nozzle exit
17
is comprised of small holes formed in the groove section
20
. Thus, the nozzle
4
may be formed in several different ways. For example, it may be possible to weld a pipe member directly to the flat surface sections
10
.
As shown in
FIG. 7
, the plate-shaped member
3
may be attached directly to a supporting block
14
, and the base plate
2
may be eliminated. This enables the structure of the device to be simplified, and the cost to be reduced. Additionally, the supporting blocks
14
can be arranged such that they are separated in the direction of the central axis of the package P, and a pair of the plate-shaped members
3
and the nozzles
4
attached such that they bridge the resulting gap.
Various other embodiments may also be employed. For example, the surface of a block-shaped member may be employed for the guiding surface instead of using the plate-shaped member. Additionally, the present invention may retrieve the yarn end from not only the yarn layer surface of the package, but from any kind of yarn layer surface.
As thus comprised, the present invention can easily and reliably retrieve a yarn end using a small-capacity compressor.
Next, an embodiment of an operating cart of a spinning frame in which the yarn end retrieving device of the present invention is equipped will now be explained based on FIG.
8
˜FIG.
15
.
First, the general structure of the spinning frame in which the operating cart of the present invention is arranged will be explained.
In FIG.
8
and
FIG. 9
, a plurality of spinning units
103
are arranged in rows between a motor box
101
and a blower box
102
. Each spinning unit
103
is comprised of a drafting part
107
made up of a back roller
104
, a mid-roller
105
and a front roller
106
, an air ejection nozzle
108
, a nip roller
109
which draws the spun yarn Y formed by the air ejection nozzle
108
, a slub catcher
110
which detects thick portions of the spun yarn (hereinafter called “slubs”), and a winding part
112
which winds the yarn into a package
111
as the yarn is traversed.
As shown in
FIG. 9
, the spinning unit
103
is arranged on a frame
113
which forms a reversed C shape when viewed in the cross-section. A yarn joining cart T runs along a rail
116
inside the hollow of the frame
113
. The cart T traverses laterally along the rail
116
, as seen in FIG.
8
.
The yarn joining cart T is provided with a yarn retrieval pipe
118
which holds onto the upper yarn (on the spinning side) using suction, and guides the upper yarn towards a knotting manism
117
, and the yarn retrieving pipe
118
is rotatably centered around a rotating shaft
1118
. The yarn joining cart T is also provided with an air blowing mouth
119
, which comprises a compressed air type yarn retrieval device for retrieving the lower yarn (on the package
11
side), and guiding it towards the knotting mechanism
117
. The air blowing mouth
119
is rotatably centered around a rotating shaft
1117
.
Additionally, a sliver S supplied to the draft part
107
is drawn from sliver cans arranged behind the machine, and supplied to the back roller
104
.
When there is a yarn breakage at one of the spinning units
103
, the yarn joining cart T stops at the spinning unit
103
where the yarn breakage has occurred. Using the yarn retrieving pipe
118
and the air blowing mouth
119
, it retrieves the upper yarn on the spinning side and the lower yarn on the package side, leads the yarns to the knotting mechanism
117
provided in the yarn joining cart T, and rejoins the yarns. The yarn joining cart T then moves towards the next spinning unit
103
where a yarn breakage has occurred.
The yarn joining cart T is also provided with a stopping mechanism
128
for stopping the yarn joining cart at the position of the spinning unit
103
at which a yarn breakage has occurred.
Further, a package
111
is attached to a cradle
176
and centered around a rotary shaft
179
so as to be indecently rotatable, and during normal winding, the package
111
contacts a friction roller
129
which rotates in a predetermined direction, and winds the spun yarn.
Each of these mechanisms is actuated by a respective cam groups
134
, which are fixedly attached to a cam shaft
133
.
The air blowing mouth
119
which retrieves the yarn end from the package
111
will now be described.
As shown in
FIG. 10
, the air blowing mouth
119
is comprised so as to be rotatable around the rotating shaft
1117
, and is normally held in the upright position indicated by the solid lines. During yarn end retrieval, the air blowing mouth
119
is rotated downward to the position indicated by the chain-dotted line. There, the end section
119
b
which is attached to the mouth body
119
a
of the air blowing mouth
119
so as to be rotatable via a supporting shaft
160
, is brought into close proximity to the outer surface of the package
111
, and the yarn retrieval is performed.
A driving arm
135
which is rotatable around a fulcrum
135
a
is arranged in close proximity to the cam shaft
133
, and a roller member
136
which is rotatably affixed to the driving arm
135
abuts a mouth driving cam
134
a
which rotates integrally with the cam shaft
133
. The driving arm
135
applies force in the direction in which the driving arm
135
abuts the mouth driving cam
134
a,
and rotates with the rotation of the mouth driving cam
134
a
to a corresponding position on the surface of the mouth driving cam
134
a.
The end
135
b
of the driving arm
135
is coupled to a link arm
138
which is rotatable around a central rotary shaft
138
a
via a link member
137
. A lift arm
139
is fixed to the central rotary shaft
138
a
so as to integrally rotate with the link arm
138
. The end of the lift arm
139
and the mouth arm
119
c
of the air blowing mouth
119
are coupled via a lifter
131
.
Thus, when the driving arm
135
rotates with the rotation of the mouth driving cam
134
a,
the rotation of the lift arm
139
, which is coupled via the link member
137
and the link arm
138
, causes the air-blowing mouth
119
, which is coupled to the lift arm
139
via the lifter
131
, to rotate.
The structure of the end section
119
b
of the air blowing mouth
119
will now be explained.
As shown in FIG.
11
and
FIG. 12
, the end section
119
b
of the air blowing mouth
119
is coupled via coupling boards
152
,
152
to a pair of opposedly arranged plate-shaped members
153
,
153
and nozzles
154
are provided on the surface of each plate-shaped members
153
,
153
. The plate-shaped members
153
,
153
are arranged at predetermined intervals, coupled at their lateral ends via the coupling members
152
,
152
, as shown in
FIG. 11
, and an opening section
155
is formed between the plate-shaped members
153
,
153
. The sude ends of the opening section
155
of the plate-shaped members
153
are curved away from the package
111
forming a tucked section
153
c,
and nozzle brackets
153
d,
153
d
are formed on the flat surface section
153
a
of the plate-shaped members
153
,
153
, and the nozzles
154
are fixedly attached at the nozzle brackets
153
d,
153
d.
A curved surface section
153
b
provided with a fixed curvature is formed between the flat surface sections
153
a
of the plate-shaped members
153
and the tucked section
153
c,
and this curved section
153
b
and the flat surface section
153
a
together form a guiding surface
156
. Additionally, a supporting shaft
160
is fixedly attached to the inside of the curved surface section
153
b
on one of the plate-shaped members
153
, and the end section
119
b
is rotatably supported on the the mouth body
119
a
by means of the supporting shaft
160
.
The nozzles
154
affixed to the flat surface sections
153
a
of the plate-shaped members
153
are formed from pipe shaped members, one end of which is obstructed. The compressed air is led into the other open end section, and the compressed air is then ejected from a plurality of the nozzle openings
154
a
formed at roughly equal intervals along the wall of the nozzle
154
on the side of the opening section
155
. The nozzle opening
154
a
is provided at a position at which the ejection direction of the compressed air is inclined toward the flat surface section
153
a
side at a predetermined degree θ separate from a direction parallel to the the flat surface section
153
a
of the plate-shaped members
153
. The compressed air ejected from the nozzle openings
154
a
follow toward the direction of the opening section
155
along the plate-shaped members
153
.
As comprised above, when the compressed air is supplied to the nozzles
154
from a compressor (not shown in the drawings), the compressed air is simultaneously ejected from the nozzle openings
154
a
at the end section
119
b
of the air blowing mouth
119
. The flow of the compressed air ejected from each of the nozzle openings
154
a
turns into the high-speed airflow A
1
which runs along both the flat surface section
153
a
and the curved surface section
153
b
due to the Coanda effect of the airflow, and is exhausted from the opening section
155
to the counter package
111
side. In addition, accompanying airflow A
2
which is pulled along with the first high-speed airflow A
1
and drawn into an interstice between the yarn layer surface of the package
111
and the nozzle
154
is generated. This accompanying airflow A
2
slowly increases in speed as it approaches the high-speed airflow A
1
, and then merges with the high-speed airflow A
1
and is discharged from the opening section
155
. Before the high-speed airflow A
1
and the accompanying airflow A
2
merge, the accompanying air flow A
2
operates upon the yarn layer surface of the package
111
which is in close proximity to the guiding surface
156
of the yarn end section
119
b,
and after merging, the high-speed airflow A
1
operates upon the yarn layer surface of the package
111
which is in close proximity to the guiding surface
156
of the yarn end section
119
b.
The operation of both the high-speed airflow A
1
and the accompanying airflow A
2
cause the yarn end, which is attached to the yarn layer surface of the package
111
at an arbitrary location, to be lifted from the yarn layer surface, and floated up from the package
111
during the rotation of the package
111
. The floating yarn end then travels on the high-speed airflow A
1
from the opening section
155
, and is pulled out and retrieved from the package
111
.
Because the yarn end can not be retrieved when the guiding surface
156
of the air blowing mouth
119
adheres to the yarn layer surface on the outer surface of the package
111
, in order to perform the yarn end retrieval by means of the air blowing mouth
119
, an appropriate interstice must be provided between the guiding surface
156
and the outer surface of the package
111
. However, the interstice formed between the guiding surface
156
and the peripheral surface of the package
111
is at a pressure higher than the atmospheric pressure due to the ejection of the compressed air. Therefore, the guiding surface
156
and the peripheral surface of the package
111
do not adhere to each other. Moreover, when pressing force is exerted against the air blowing mouth
119
such that the guiding surface
156
is brought into close proximity to the peripheral surface of the package
111
, this pressing force is balanced by the force of the compressed air, thus naturally forming the interstice between the guiding surface
156
and the peripheral surface of the package
111
.
Thus, the operation of the compressed airflow on the yarn layer surface of the package
111
by the air blowing mouth
119
retrieves the yarn end from the package
111
. The force of the compressed airflow can thus operate directly upon the yarn end, and the yarn end retrieval can be performed using less power than when a suction mouth is used and excess peripheral air sucked in. This enables a smaller capacity compressor to be used.
Thus, by employing the air blowing mouth
119
as the yarn end retrieving device arranged on the operating cart T, blowers or driving motors need not be arranged in the operating cart T or on the machine side of the spinning frame, space can be reduced, energy can be conserved, and costs can be reduced.
The air blowing mouth
119
is equipped with a package brake function for forcibly stopping the package
111
, which continues rotating due to inertia after the drive is discontinued. The package brake function of this air blowing mouth
119
will now be explained.
As shown in FIG.
10
and
FIG. 13
, the lifter
131
which couples the air blowing mouth
119
to the mouth arm
139
is comprised primarily of a rod
161
, a case
162
, and a cylinder
163
. One end
161
a
of the rod
161
is attached to the air blowing mouth
119
, and the case
162
is attached to the mouth arm
139
. The rod
161
fits through the case
162
and the cylinder
163
, and a second piston
165
of the cylinder
163
is fixedly attached to the rod
161
via a plurality of bearing balls
168
,
168
.
The inner circumference of the second piston
165
is formed such that its diameter tapers inward toward one end
161
a
of the rod
161
, and the bearing balls
168
,
168
are pressurized by a washer
169
that is urged toward one end section
161
a
side of the rod
161
by means of a second spring
167
. Thus, the outer surface of the bearing balls
168
,
168
contact and exert force against the outer surface of the rod
161
and the inner circumference of the second piston
165
. The second piston
165
, the bearing balls
168
,
168
and the rod
161
are all integrally coupled. Thus rod
161
is enabled to slide against a section beyond the pressure region of the bearing ball
168
and against the case
162
.
Additionally an air joint
170
is connected to the cylinder
163
, allowing the compressed air to be supplied through the hollow section
171
inside the cylinder
163
. By supplying the compressed air to the hollow section
171
, the second piston
165
which exerts force towards one side of the end section
161
a
of the rod
161
by means of the first spring
166
exerts force against the opposite end section
161
a
via the first piston
164
through the resistance to the force of the first spring
166
. In this way, the second piston
165
moves towards the opposite end section
161
a,
and the rod
161
which is integrally coupled with the second piston
165
via the bearing balls
168
,
168
moves forward the direction of the second piston
165
.
In other words, by supplying the compressed air towards the hollow section
171
inside the cylinder
163
, the rod
161
can slide to the right, as seen in
FIG. 13
, against the case
162
. Thus, the distance between the air blowing mouth
119
, which is coupled via the lifter
131
to the lift arm
139
, and the lift arm
139
decreases.
For example, when the distance between the air blowing mouth
119
and the lift arm
139
decreases while the air blowing mouth
119
is lowered and the lift arm
139
is fixed in its rotated position, the air blowing mouth
119
is rotationally raised.
Thus, when a yarn end is retrieved from the package
111
when a yarn breakage occurs at a spinning unit
103
, the air blowing mouth
119
operates as follows.
When the air blowing mouth
119
, which is in a raised position, is lowered to perform yarn end retrieval, the end section
119
b
of the air blowing mouth
119
is lowered until it contacts the outer surface of the package
111
as shown by the solid line in
FIG. 14
, in which the compressed air is not supplied inside the cylinder
163
of the lifter
131
. The package
111
is rotationally driven until the yarn brakes. But even after rotational drive is stopped after the yarn breakage, the package
111
continues to rotate due to its inertia. By contacting the end section
119
b
to the yarn layer surface of the outer surface of the package
111
, the end section
119
b
creates friction which forces the inertial rotation of the package
111
to stop.
After the inertial rotation of the package
111
is stopped, the compressed air is supplied inside the cylinder
163
of the lifter
131
, the rod
161
is moved towards the lift arm
139
side, and the air blowing mouth
119
is moved slightly upward, as indicated by the chain-dotted line of FIG.
14
.
Thus, an interstice is created between the end section
119
b
of the air blowing mouth
119
and the outer surface of the package
111
. Since the end section
119
b
is attached to the mouth body
119
a
so as to be independently rotatable, ejection of the compressed air from the nozzles
154
causes an appropriate interstice to form between the guiding surface
156
of the end section
119
b
and the outer surface of the package
111
, thus enabling yarn end retrieval by means of the air blowing mouth
119
.
The device can be comprised such that when yarn end retrieval is performed, the air blowing mouth
119
is rotationally lowered until the end section
119
b
makes contact with the yarn layer surface on the outer surface of the package
111
, generating friction which forcibly stops the inertial rotation of the package
111
. This allows the rotation of the package
111
to be stopped without having to provide a package brake, and thus allows the amount of space which the spinning frame takes up to be reduced, and allows further cost reduction.
Additionally, although the pack
111
from which the yarn end is retrieved by the air blowing mouth
119
may have differing diameters depending upon the amount of yarn that is wound, the end section
119
b
of the air blowing mouth
119
is attached so as to be rotatable against the mouth body
119
a,
as described above. Therefore, the position of the end section
119
b
can be adjusted according to the diameter of the package
111
, and the inertial rotation of the package
111
can be stopped regardless of the size of the diameter of the package
111
, and then performs the yarn end retrieval.
For example,
FIG. 15
shows the air blowing mouth
119
rotated downwards, with the end section
119
b
abutting the yarn layer surface of the package
111
as yarn end retrieval is performed. The end section
119
b
of the air blowing mouth
119
indicated by the solid lines abuts the large-diameter package
111
, forming angle β with the mouth body
119
a.
Alternatively, the end section
119
b
of the air blowing mouth
119
indicated by the chain-dotted line abuts a small-diameter package
111
′, forming angle α, different from angle β with the mouth body
119
a.
Thus, the end section
119
b
of the air blowing mouth
119
can abut and stop the inertial rotation of the packages
111
of a variety of diameters by rotating against the mouth body
119
a
according to the size of the diameter of the package
111
, thereby adjusting its position.
Additionally, retrieval of the yarn end can be performed regardless of the size of the diameter of the package
111
.
Thus the air blowing mouth
119
can be used with the packages
111
of various diameters without any special modifications, and still manage to stop the inertial rotation of the package
111
.
Comprised as thus described, the spinning frame operating cart of the present invention achieves the following results.
First, since the operating cart is provided with an air blowing type yarn end retrieving device which retrieves a yarn end by operating a compressed air flow against the yarn layer surface of a package, the need for blowers and driving motors required by conventional suction mouths to perform yarn end retrieval are obviated, the amount of space taken up by the machine can be reduced, energy costs can be economized, and the cost lowered.
Additionally, the air blowing yarn end retrieving device is equipped with a package braking function which forcibly stops the inertial rotation of the package, which can be employed stop the inertial rotation. Thus, a package brake is not required to stop the inertial rotation of the package, enabling the amount of space taken up by the spinning frame to be reduced, and the costs to be lowered.
Still further, since the end section of the air blowing yarn end retrieving device is attached so as to be rotatable against the mouth body, the position of the end section can be adjusted according to the size of the diameter of the package. Thus, the air blowing yarn end retrieving device can both perform yarn end retrieval with the packages of various diameters without any special modification, and can further stop the inertial rotation of such packages.
Claims
- 1. An operating cart for a spinning frame which joins a yarn at a spinning unit when a yarn breakage occurs, comprising:a package, provided in the spinning unit, having a yarn layer surface upon which spun yarn is being wound; an air blowing yarn end retrieval device, for retrieving a yarn end, having an air blowing mouth pivotally connected to said operating cart, said air blowing mouth comprising a pair of oppositely arranged plate-shaped members, nozzles provided on surfaces of said plate-shaped members, and an opening section formed between said plate-shaped members at an end section of said air blowing mouth; and said end section of said air blowing mouth directing a compressed airflow ejected from said nozzle against the yarn layer surface of said package, so that the compressed airflow produces an accompanying airflow, which is pulled along with the compressed airflow and which increases its speed to merge with the compressed airflow and is discharged from said opening section, wherein said accompanying airflow, before merging with said compressed airflow, operates upon the yarn layer surface, and after merging, said compressed airflow operates upon the yarn layer surface, causing a yarn end to be lifted off the yarn layer surface.
- 2. The operating cart for a spinning frame as defined in claim 1, wherein said air blowing mouth of said air blowing yarn end retrieval device is pivoted to be lowered to contact the yarn layer surface of said package so as to forcibly stop an inertial rotation of said package.
- 3. The operating cart for a spinning frame as defined in claim 1 or 2, wherein said air blowing yarn end retrieving device includes a mouth body to which said end section rotatably connected, and said end section is adjustably positioned so as to abut the yarn layer surface of said package in response to a diameter of said package in close proximity to said end section.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-245569 |
Aug 1998 |
JP |
|
US Referenced Citations (4)
Foreign Referenced Citations (1)
Number |
Date |
Country |
8-245081 |
Sep 1996 |
JP |