The invention relates to a yarn processing system according to the preamble of claim 1 and to a yarn feeding device according to the preamble of claim 17.
Within a yarn processing system, including among others a textile machine like a knitting machine or a weaving machine and yarn feeding devices functionally associated with the textile machine, the yarn feeding devices are fixed at a carrying device such that the respective storage body of the feeding device points downwardly. The carrying device comprises a clamping profile which either has a square cross-section or a round cross-section. In particular in the case of a circular knitting machine to the knittirig systems of which many yarn feeding devices have to be associated so that optimum yarn geometries can be obtained, the carrying device may be a carrying ring made of a clamping profile with either a round cross-section or a square cross-section. Similarly, the carrying device of the yarn feeding devices of a weaving machine, a so-called feeder stand, comprises at least one clamping profile having a round cross-section or a square cross-section. Conventionally, the fixations of the yarn feeding devices are adapted to the cross-section of the clamping profile used for respective carrying device, i.e., yarn feeding devices exist which have a fixation for square-cross sections only, and yarn feeding devices having a fixation for round cross-sections only.
A fixation at the lower side of the housing of the yarn feeding device is known from the technical brochure “Storage Feeder NOVAKNIT 1000” 11.905.001.01 DANC-25 of the company Memminger-IRO GmbH, D-72277 Dornstetten, which comprises a cut-out which is open to the lower side and has a square cross-section for receiving a square clamping profile. The fixation is rotatable about an axis in relation to the housing of the yarn feeding device. This axis lies substantially perpendicular to the longitudinal axis of the clamping profile.
From the technical brochure “Yarn Storage Feeder SFE” of the company Memminger-IRO GmbH, it is known to integrate the fixation into the rear side of the housing of the yarn feeding device. The fixation has a cut-out which is open to the lower side and has a square cross-section for receiving a square clamping profile the cross-section of which is set up on edge. A flat band cable facing t the yarn feeding device is installed on the broader side of the square clamping profile. The flat cable extends into the cut-out and is connected there with contacting members within the cut-out. The fixation allows only mounting positions of the yarn feeding devices which are offset by 90° to one another.
From the technical brochure “Holder” 006.900.018 dated Feb. 5, 2001 of the company Memminger-IRO GmbH, it is known to selectively equip yarn feeding devices of the type SFE with one of three different fixations, depending on the cross-section of the clamping profile used for carrying device. The first type serves to mount the yarn feeding device at a clamping profile having a round cross-section. The fixation can be rotated about an axis relative to the housing of the yarn feeding device, which axis is perpendicular to the core line of the clamping profile. Furthermore, the yarn feeding device may be rotated with the fixation about the round clamping profile and can then be clamped in different rotary positions. The cut-out of the fixation has a curvature corresponding to the curvature of the round cross-section of the clamping profile. The second type comprises a fixation including a rectangular cut-out which is open in the direction away from the housing wall carrying the fixation. The fixation can be rotated relative to the housing of the yarn feeding device. In this way the yarn feeding device can be fixed substantially parallel to the vertical axis of the square cross-section. The third type comprises a fixation the rectangular cut-out of which is open sidewardly and which can be rotated relative to the housing. In the cut-out and opposite to the clamping element a recess is provided for introducing a flat cable. Contacting members are stationarily placed within the recess. The flat cable which is installed at the broader side of the square clamping profile is introduced into the recess and is engaging into the contacting members by the pressure of the clamping profile. It is only possible to achieve different device mounting positions which are offset to each other by 90°.
It is an object of the invention to design a yarn processing system as well as a yarn feeding device such that one and the same fixation of the yarn feeding device can be used irrespective of whether the clamping profile has a round cross-section or a square cross-section. In this case also the object should be achieved to allow in some cases to connect an installed flat cable irrespective of whether the clamping profile has a square cross-section or a round cross-section. Finally, the yarn feeding device should be universally adjustable on the clamping profile with a view to an optimum yarn geometry.
This object is achieved by the features of claim 1 and the features of claim 17.
As the cut-out selectively can be mounted on a square cross-section or a round cross-section clamping profile a yarn feeding device is achieved which can be mounted universally and independent from the clamping profile provided.
The yarn feeding device can be universally mounted thanks to the special configuration of the cut-out selectively at a square cross-section clamping profile or a round cross-section clamping profile of the carrying device. This structural design of the fixation does not only improve the availability at the user's site of yarn feeding devices but also offers already at the manufacturer's site advantages with a view to production and logistics, since this universal yarn feeding device is independent from clamping profiles. In this case the cut-out either can be changed or is designed from the beginning for both types of cross-sections.
If, in a preferred embodiment, the cut-out of the fixation can be changed selectively, in order to fit a round cross-section or a square cross-section of the clamping profile, the same yarn feeding device can be implemented at carrying devices in yarn processing systems the clamping profile of which either has a round cross-section or a square cross-section. This is of particular advantage for the user when obtaining the yarn feeding devices because the user does not have to take care which clamping profile the in some cases already present carrying device might have. The same is true when a user tries to obtain a carrying device because the user then does not need to consider the cross-section of the clamping profile with a view to the fixations of already present yarn feeding devices or with a view to yarn feeding devices of this kind which are to be purchased in the future.
In an expedient embodiment the cut-out of the fixation is formed with a rectangular configuration. In order to change to the round configuration at least one adapter part is provided which can be inserted into the cut-out having the square configuration. Depending on the cross-section of the clamping profile the adapter part either is inserted or is dispensed with. It is to be noted that this concept also can be inversed, i.e. that the cut-out is formed with a round configuration and that at least one adapter part is provided which can be inserted to change to the square configuration. The respective adapter part is a simple, fair cost and small accessory part of a yarn feeding device.
Expediently, the adapter part has a round depression having a radius of curvature which at least to a large extent corresponds with the curvature of the round cross-section of the clamping profile. The depression may be semi-circular, and in some cases may be structured in order to achieve a firm friction engagement or even a positive engagement. The depression may be smaller in circular measurement than 180° or even may be larger than 180°. In the latter case this circular measurement of more than 180° may be used in some cases to achieve a snapping fixation at the clamping profile.
In an alternative embodiment the adapter part has a V-shaped depression. At least one V-flank may have a structure or a stepped configuration in order to intensify the friction engagement. The V cross-section fits to round cross-sections of different diameters which improves the versatile usefulness of the fixation. The steps even may fit to different square cross-sections.
In order to achieve a firm seat of the yarn feeding device at the respective clamping profile, it may be expedient if the cut-out is bounded by at least one freely cantilevering leg which contains the clamping element, and if opposite to the leg a support plate is provided in the cut-out against which either the clamping profile or the adapter part is pressed by means of the clamping element. The support plate in this case may be flat in order to press the square clamping profile or to press against a flat side of the adapter part for the round cross-section, or the support plate may be rounded in order to abut at the round clamping profile or at a correspondingly round side of the adapter part for a square cross-section. Expediently, the cut-out opens sidewardly, i.e. substantially in the direction in which the adjacent housing side of the yarn feeding device is provided. However, it is also possible to position the open side of the cut-out such that it faces away from the side of the housing of the yarn feeding device.
With a view to a simple connection of the yarn feeding device to a flat cable it is expedient in another embodiment if a flat cable depression is provided in the support plate. Contacting members may be placed in the depression. A flat cable which is installed along the clamping profile then will be inserted into the recess and will be brought into contact engagement with the contacting members by the pressure either of the clamping profile or the adapter part against the support plate. This connection principle for the flat cable can be realised with this fixation irrespective of whether the flat cable is installed at a square clamping profile or a round clamping profile.
Since it is possible in practice that, e.g. in the direction of the adjustability of the clamping element, the thickness of the round cross-section may be significantly larger than the thickness of the square cross-section of the clamping profile, it may be advantageous to make in an embodiment the distance of the leg of the fixation adjustable in relation to the support plate. In the case that the fixation has to be fixed at a thin square cross-section clamping profile, in advance the distance of the leg from the support plate may be shortened. Inversely, for a thick square cross-section clamping profile or a thick round cross-section clamping profile the distance of the leg may be made larger in advance.
With a view to the production it is expedient if the adapter part is a plastic moulded part, e.g. a plastic injection moulded part.
Due to the simplicity of the adapter part, e.g. intended for selectively achieving the round configuration of the cut-out, the adapter part may assume an additional function when installing the flat cable at the clamping profile. This means that the adapter part may be secured at the clamping profile like a holding clip and in turn fixes the flat cable in place. This additional function of the adapter part can be used at locations where a yarn feeding device is to be fixed with the help of the fixation at the clamping profile anyhow. According to a further aspect of the invention a plurality of such adapter parts basically may be snapped as fixation clips for the flat cable also at locations at the clamping profile where no yarn feeding device is to be positioned.
In this case it may be expedient if the round depression of the adapter part extends over more than 180° in circular measurement, in order to achieve a snapping effect by the elasticity of the adapter e.g. made of plastic material. There even might be provided a positioning device for the flat cable at the side of the adapter part which is opposite to the depression. The positioning device e.g. may be easily bendable hooks or the like.
In order to expand the adjustment range of the yarn feeding device relative to the clamping profile it is particularly expedient according to a further aspect of the invention to provide a fixation at the housing of the yarn feeding device so that the fixation can be rotated about an axis which substantially is perpendicular to the core axis of the clamping profile. In this case the fixation should allow to be fixed in different rotary positions relative to the housing.
In order to even allow an adjustment of the yarn feeding device about the core axis of the clamping profile in case of a square clamping profile even a sort of a universal joint may be expedient which is provided between the housing and the fixation. This type of adjustment of the yarn feeding device also could be achieved by two adapter parts in the cut-out, one of which can be rotated relative to the other and relative to the square clamping profile.
Expediently, the respective adjustment range is limited in order to avoid damages in the electric connection between the contacting members and electric components within or at the exterior of the yarn feeding device.
With a view to a relatively large adjustment range it may be expedient in another embodiment to place the contacting members in the fixation stationarily and to connect them by means of flexible conductors with a current interface stationarily provided in the housing of the yarn feeding device. These flexible conductors should be installed with a certain excess length and, in some cases, loosely, such that they allow relatively large adjustment movements between the housing and the fixation.
In order to allow to fix or position the yarn feeding device without changing the fixation and without inserting additional parts or without removing inserted parts and irrespective of whether the clamping profile has a square cross-section or a round cross-section, a further embodiment of the yarn feeding device is characterised by a pressing plate which has a substantially V-shaped depression in the lower side facing the yarn feeding device. The pressing plate is movably arranged in the cut-out at the clamping element which is shaped as a clamping screw. The pressing plate transfers the holding force of the clamping element on the clamping profile irrespective of whether the clamping profile has a square cross-section or a round cross-section. The pressing plate contacts the square cross-section with two contact areas and in flat relation, while a round cross-section is fixed at two line contact areas in the depression. The depression may e.g. be V-shaped and with sharp edges, or may have in the deepest region or at the ends of the flanks slightly rounded portions, or may in some cases even have ridges.
Expediently a form-fit coupling is provided between the pressing plate and the clamping screw, which coupling couples the pressing plate in axial direction of the clamping screw such that with the clamping screw loosened the pressing plate cannot fall off, but that relative rotary movements are allowed between the clamping screw and the pressing plate. Due to this the clamping screw can be rotated in the threaded bore of the leg relative to the pressing plate while the pressing plate in some cases may adapt itself properly to the shape of the clamping profile and in relation to the fixation.
Expediently, the pressing plate is held at the clamping screw such that it at least can tilt within limits and cannot fall off. The tiltability allows to adjust the yarn feeding device in some at least limited tilted positions of relative to the clamping profile, and also allows a proper adaptation of the pressing plate at the clamping profile in order to transmit high clamping forces uniformly.
With a view to production the pressing plate is a simple stamped sheet metal part having substantially constant wall thickness. The V-shaped depression is bent in the in some cases flat pressing plate such that the depression extends continuously over the length of the pressing plate. In an expedient embodiment the pressing plate is rectangular or square and is longer than the cut-out in lateral direction of the cut-out, preferably such that the pressing plate protrudes at both lateral sides from the cut-out. In this fashion the holding force is transmitted via large areas on the clamping profile.
Expediently, the depression is generally V-shaped and continuous over the length of the pressing plate such that it even co-acts with a round cross-section in large or long contact areas with a round cross-section.
With a view to correct force transmission relations the V-shaped depression should be at least substantially symmetric to the axis of the clamping screw and should have an opening angle larger than 90°, preferably an opening angle of about 120°. With this design the fixation can be mounted reliably at round cross-sections which have different diameters.
In a further advantageous embodiment a respective pressing surface continues at each side edge of the V-shaped depression. In this case both pressing surfaces should be in a common plane which may be substantially perpendicular to the axis of the clamping screw. Preferably, these pressing surfaces are bounded by edges which are parallel to each other and in some cases are straight. The edges bound edge strips of the pressing plate. These pressing surfaces will come into contact in the case of a square cross-section of the clamping profile while they might not have any function in the case of a round cross-section of the clamping profile.
A further important aspect are pressing surfaces of different widths at both sides of the V-shaped depression. The pressing plate may be placed after disassembly of the clamping element in two differently rotated mounting positions in the cut-out which mounting positions are offset to each other by 180° about the axis of the clamping screw. In one of the mounting positions a predetermined larger tilted position adjustment gap is formed between the edge of the narrower edge strip and the wall of the cut-out, while in the other mounting position only a minimum or even no guiding gap at all will be formed. In one of the mounting positions for this reason the fixation with the yarn feeding device may be pivoted at least limited about the axis of the clamping element back and forth, when the pressing plate already contacts the round cross-section, such that mounting positions of the yarn feeding device can be realised which may be desirable for an optimum yarn geometry or for other reasons. In the other mounting position, however, the pressing plate cannot be or can hardly be rotated relative to the fixation which may be advantageous in the case of a clamping profile having a square cross-section. In the case that the pressing plate is placed in the one of the mounting positions for a square clamping profile, then the yarn feeding device may be rotated, at least between limits, relative to the clamping profile about the axis of the clamping element.
In an expedient embodiment the cut-out is bounded by a leg at which at least one support plate is guided such that it can be shifted along. The support plate may be about as big as the pressing plate or even can be larger or longer. In both cases of a square cross-section as well as of a round cross-section the side of the clamping profile which is opposite to the pressing plate will be supported on the support plate such that the support plate is either pressed on the support surface at the yarn feeding device or secures the flat cable in the depression while the holding force is transmitted on the support surface of the yarn feeding device. Furthermore, the support plate may be expedient in case of a round cross-section clamping profile in order to prevent that the round cross-section undesirably will deform the flat cable. In the case of a square clamping profile the support plate could be removed or could be omitted such that then the square clamping profile directly abuts on the support surface of the yarn feeding device.
In a particularly expedient embodiment the support plate is guided in a dovetail guidance at the leg. This dovetail guidance may be formed directly between the side edges of the leg and the support plate, or, alternatively, at undercut guiding edges of the leg. In this case, first the support plate is a component of the fixation which cannot be lost but which may be adjusted along the leg, e.g. in order to first insert the flat cable into the depression before the fixation is finally fixed at the clamping profile.
In an expedient embodiment the leg is removably secured at the yarn feeding device, preferably, in several different fixing positions. With this the active length of the fixation can be adapted to the thickness of the clamping profile. This also allows to disassemble the leg, e.g. in order, if desired, to remove the support plate.
With a view to an optimum yarn geometry a position of the yarn feeding device could be desirable in which the yarn feeding device is rotated about the core axis of the clamping profile, e.g. in order to align the axis of the yarn feeding device in the carrying device downwardly and inwardly inclined to the centre of the knitting machine. At a clamping profile having a round cross-section the tilted position anyhow can be selected freely thanks to the round cross-section. In the case of a square clamping profile such a tilted position cannot be realised per se but first thanks to the wedge cross-section of the support plate and the relative tiltability of the pressing plate at the clamping element.
In another expedient embodiment even two support plates are provided which have substantially the same wedge-shaped cross-sections. Both support plates may be combined such that their surfaces which are opposite to each other either are parallel to each other or are inclined at an angle to each other. For this purpose only one of the support plates needs to be rotated by 180°. With the angle which is formed by both surfaces a predetermined rotary position of the yarn feeding device can be adjusted at a square clamping profile.
Even in the support plate a V-shaped depression may be provided for a round cross-section of the clamping profile. Such a V-shaped depression is particularly expedient when the support plate has a wedge-shaped cross-section, in order to e.g. adjust a somewhat rotated position of the yarn feeding device in case of a square clamping profile. In this case due to other circumstances when mounting the same yarn feeding device at a round cross-section clamping profile an undesirable lateral force could be produced, which force, however, can be avoided with the help of the two co-operating V-shaped depressions in the pressing plate and in the support plate.
The coupling between the clamping screw and the pressing plate can be very simple with a view to production. The clamping screw may have a thread-free end pin in continuation to a shoulder which end pin penetrates a bore of the pressing plate with clearance and which is then riveted in the V-shaped depression. The bore is provided substantially in the deepest portion of the V-shaped depression. In this fashion the relative rotatability and e.g. a certain tiltability of the pressing plate are achieved.
Embodiments of the invention will be explained with the help of the drawings. In the drawings is:
A yarn processing system S comprises in
Although a flat cable 2 is indicated in
Although the yarn processing system S in
The fixation B has a cut-out 5 which is open along one longitudinal side of the housing 3 and which generally is tetragonal or square. The cut-out is bounded by a freely ending leg 6, a leg 8 extending to the housing 3, and a support surface 9 which is flat in the shown embodiment. A clamping element 7, e.g. a clamping screw, is adjustably arranged in the leg 6 in at least one threaded bore. The clamping element e.g. can be adjusted by screwing. A depression 10 for the flat cable 2 (
The clamping profiles have a round cross-section R (a tube or a solid round profile) and is inserted into an adapter part A which contacts the support surface 9 with, a flat side 15. In some cases the adapter part A even may abut at the leg 8. The adapter part A has a round depression 13 having at least to a large extent the same radius of curvature as the round cross-section R, and has side legs 14. The depression 13 extends, e.g., in circular measurement over 180°, or more or less. For setting the operative position of the yarn feeding device F, e.g. before tightening the clamping element 7, the housing 3 may be rotated back and forth about the core axis of the round profile R in the direction of double arrow 17. The flat cable 2 is pressed by the flat rear side 15 of the adapter part A into the contacting members 11. In this case the carrying device P may be a ring frame made of the round cross-section clamping profile 1. On the ring frame also the other yarn feeding devices F are fixed in the same way. The adapter part A serves to change the square configuration of the cut-out 5 to a round configuration.
For the case that the carrying device P should have a clamping profile 1 having a square cross-section V or V1 (
In the case of
In
In order to protect the conductors 9 against damage it is expedient to limit the respective adjustment range. The fixation B e.g. can be fixed by means of a fastening element 20 in different adjusted positions. The fastening element 20 expediently should be accessible from the exterior even when the yarn feeding device F is mounted (e.g. through a hollow shaft 29). In the universal joint region cut-outs 25 could be formed for the conductors 19. A convexly rounded or stepped support 27 could be provided for the head of the fastening element 20, in order to assure firm fixing in each adjusted position.
In
The adapter part A of
For the case that there is no flat cable 2 installed on the clamping profile 1, but that the yarn feeding device is connected via a separate cable, even a flat plate could be inserted at the adapter part A′ for the square profile in
The adapter part A shown in
It is expedient to form the adapter part as a plastic moulded part, preferably as an injection moulded plastic part, although the adapter part e.g. also could be cut off from an extruded light metal or plastic profile.
In the embodiment in
The embodiment of the yarn feeding device F shown in
The leg 8 which positions the leg 6 with the clamping element 7 at the yarn feeding device F is secured at a boss 46 of the housing 3, e.g. in one of several fixing positions.
The opening angle in the depression 35 may amount to about 120°. The opening angle should be larger than 90°. Substantially flat pressing surfaces 36, 37 continue both edges of the depression 35. The pressing surfaces 36, 37 are positioned in a common plane which is perpendicular to the axis 21′. The pressing surfaces 36, 37 are arranged at sideward edge strips of the pressing plate 31 and terminate e.g. at straight edges 38, 39 which are parallel to each other.
In this case the pressing plate 31 may be installed in two operative positions rotated respectively about 180° about the axis 21′. In the operative position shown in
The pressing plate 31 is movably connected with the clamping element 7, preferably by means of a form-fit coupling 40, such that the pressing plate 31 may carry out tilting motions at least in the direction of a double arrow 42, and such that the clamping element 7 always can be rotated relative to the pressing plate 31 about the axis 21′. The plan view in
The coupling 40 e.g. is formed such that a thread-free end pin 41 penetrates a bore of the pressing plate 1. The end pin 41 continues the threaded stem of the clamping element 7 via a shoulder 51. The end pin 41 may be swaged or riveted in the interior of the depression 35. The bore is located at the deepest location of the depression 35 and e.g. in the longitudinal mid region of the pressing plate 31.
A support 31 is movably guided in
In
In
The fixation B is designed such that it fits to round cross-sections R having differing diameters. In the case of a smaller diameter than shown the leg 8 could be secured at the deeper position within the boss 46.
In
The support plate 32 is guided at the leg 8 e.g. with a clearance, and, in particular, in a sort of a dovetail guidance. Hook-shaped parts 48 of the support plate 32 grip behind undercut guiding edges 47 of the leg 8 such that the support plate 32 can be moved in the direction along the leg 8 without the possibility of getting lost. This, furthermore, is the direction along which the bores 33, 34 follow one another. The leg 8 could have a square cross-section such that then the dovetail guidance is formed between the support plate 32 and the not undercut side edges of the leg 8.
When using the support plate 32′ or 32″ in place of the support plate 32 in
Incidentally, the respective support plate 32 (32′, 32″) can be removed from the fixation B by pulling the support plate off from the leg 8 after disassembling the leg 8 from the boss 46.
Number | Date | Country | Kind |
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10 2004 039 415.6 | Aug 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/06856 | 6/24/2005 | WO | 00 | 1/14/2008 |