Yarn texturing machine

Information

  • Patent Grant
  • 6430911
  • Patent Number
    6,430,911
  • Date Filed
    Thursday, June 8, 2000
    24 years ago
  • Date Issued
    Tuesday, August 13, 2002
    22 years ago
Abstract
A yarn texturing machine for texturing a plurality of thermoplastic yarns, each in a processing station. The yarns are guided and advanced in each processing station by a plurality of feed systems. One of the feed systems is mounted on a movable slide, and the slide is guided by means of a slide element along a guide rail and moved by means of a linear drive between a servicing position and an operating position. For a transfer of force, the slide element connects to a drive via a cable line extending along the guide rail.
Description




BACKGROUND OF THE INVENTION




The invention relates to a yarn texturing machine of the type disclosed in WO 98/33963 and corresponding U.S. application Ser. No. 09/155,621, which is pending.




In the known texturing machine, a plurality of feed yarn packages are arranged in a creel frame, one on top of the other. Each feed yarn package supplies a yarn to a processing station in the machine. For unwinding and for advancing and possibly drawing the yarns, a plurality of feed systems are arranged in the machine, one after another. In this arrangement, the first feed system is arranged above the creel frame to withdraw the yarn from the feed yarn package and to advance it into a false twist texturing zone. This arrangement permits advancing the yarn without deflection from the feed system directly to a heating device within the false twist texturing zone. However, at the beginning of the process, it is necessary that for threading the yarn, the feed system be moved from its operating position to a servicing position. To this end, the feed system is mounted on a slide, which can be moved by means of a linear drive along a guide rail. In so doing, it is necessary to overcome considerable differences of height between the upper operating position and the lower servicing position. This requires a transfer of a large force for the movement of the slide with the feed system. Furthermore, it is necessary that the feed system be very accurately positioned in its operating position, so that the advance of the yarn in the downstream heating device can take a desired course for the treatment of the yarn.




Furthermore, the two feed systems may be driven at a speed difference, with the first feed system being operated at a lower speed in relation to the second feed system. In the known texturing machine, the feed system upstream of the texturing zone is designed and constructed as a feed roll, which advances the yarn by friction, substantially without slip, in a track extending on its circumference. To apply to the yarn the frictional force needed for the advance, it is necessary to have a minimum looping on the circumference of the feed roll as well as a yarn track for a transverse deflection of the yarn in the looping region. However, such a design and construction of the feed system requires in a first threading of the yarn, a minimum yarn tension for inserting the yarn into the track of the feed roll. Furthermore, the speed difference between the adjacent feed systems, as well as the friction exerted by the feed roll on the yarn during its threading lead to substantial differences in the yarn tension. However, the threading of the yarn, during which the speeds of the feed systems are varied, is possible only to a limited extent, when the drives of the feed systems of adjacent processing stations are coupled.




It is therefore an object of the invention to further develop the texturing machine of the initially described kind such that an operator can perform the vertical adjustment of the feed system and the threading of the yarn without significant physical effort. Furthermore, it is the object of the invention to create a texturing machine, wherein upon reaching the operating position of the feed system, the yarn can be gently threaded in a processing station of the texturing machine despite speed differences in the feed systems and without significant changes in the yarn tension, and wherein it can be gently inserted into the heating device.




SUMMARY OF THE INVENTION




The above and other objects and advantages of the present invention are achieved by the provision of a yarn texturing machine which comprises a plurality of serially arranged yarn feed systems. At least one of the feed systems comprises a slide which is displaceable along a guide rail between a servicing position and an operating position. The slide is guided along the guide rail by means of a slide element which slideably engages the guide rail. Also, a drive is coupled to the slide or the slide element via a connecting means, so as to move the slide between the two positions.




The texturing machine of the present invention distinguishes itself in that irrespective of its positions, the feed system can be guided along the guide rail with a uniform stability. The yarn may advance in the feed system already in the servicing position, since the transverse forces that are transmitted by the yarn to the feed system, are safely absorbed by the guided slide, when the feed system is moved.




The connecting means between the drive and the slide element is designed and constructed such that until the operating position is reached, it ensures a reliable guidance of the slide element in the guide rail, and a transfer of force for a uniform movement.




In a particularly advantageous further development of the invention, the connecting means is formed by a magnetic piston, which is guided in a cylinder by means of compressed air, and which connects to the slide element by magnetic forces. The direct connection between the slide element and the piston controlled by the drive makes it possible to position the slide and thus the feed system in a very accurately reproducible manner, which stabilizes the yarn advance in the operating position.




The combination of a cable line and the drive allows large weights and long distances to be handled in an advantageous manner. To this end, the slide element guides the slide with the feed system along the guide rail. The drive is preferably connected to the slide element, via a cable line, which extends along the guide rail. Thus upon actuation of the drive, only one force acts upon the slide element in the direction of movement. The force is transmitted by the cable line, thereby eliminating disturbance variables by transverse forces. Preferably, the drive is formed by a piston-cylinder unit, wherein the piston in the cylinder is controlled by compressed air. With that, it is possible to move the feed system fast and precisely between the lower servicing position and the operating position. However, it is also possible to hold the feed system in an desired position between the servicing and the operating position. Such a holding position can be realized by applying pressure to both sides of the piston within the cylinder.




To enable a sensitive control of the movement of the slide, the cable line may comprise two cables, which are connected to the opposite ends of the slide element, and guided to the cylinder respectively over an upper and a lower pulley. The cylinder extends parallel to the guide rail, so that the cables each extend into the cylinder through an inlet provided at each end of the cylinder, and connect to the opposite ends of the piston.




To avoid major pressure losses while controlling the cylinder, it is proposed to arrange a seal in each inlet of the cylinder, through which the cable extends.




According to one specific embodiment, a control valve is used for controlling the piston-cylinder unit. The control valve is designed and constructed such that the piston is controllable both in its direction and in its speed, so that the movement of the slide element is variable in its direction of displacement and in its speed of displacement. This development is especially of advantage for moving the feed system into its operating position. In this connection, it is possible to reduce the speed of displacement shortly before reaching the operating position, so that a slow and, thus, safe entry into the operating position is possible. This is especially advantageous for inserting the yarn into the heating device. In such texturing machines, it is preferred to use heating devices, in which the heating surfaces have a temperature that is higher than the melt point of the yarn material. Thus, it is possible to avoid by the slow entry into the operating position that the yarn comes into an unacceptable contact with the heating surface and thereby melts or burns.




In a further development of the texturing machine according to the invention, the slide with the feed system connects to the slide element by a pivoting means. In this instance, the slide can be pivoted in the operating position by the pivoting means from a sliding position to a deflected position, and vice versa. This development provides a further solution to the underlying problem. The special advantage of this feature lies in that in the deflected position of the slide, the feed system has reached its final operating position. With that, it is possible, for example, to insert the yarn into the heating device alone by adjusting the slide between the sliding position and the deflected position. The movement of the pivot mechanism may be controlled, for example, by moving against a stop or by a separate drive. Furthermore, it is possible to influence thereby the yarn looping, so that the looping friction on the feed system, which is necessary for advancing the yarn, is reached only in the deflected position.




In this embodiment, a push element is mounted next to the slide element for sliding on the guide rail. The slide element and the push element connect to the slide by the pivot mechanism. The movement of the pivot mechanism is effected by a relative movement between the slide element and the push element on the guide rail. This permits controlling the pivot mechanism in its movement by the linear drive, so that both the vertical adjustment and the swing motion of the feed system can be performed by a simple manipulation.




To realize a possibly compact structural unit, it is proposed to construct the pivot mechanism as a simple push crank. To this end, the slide connects, via a pivot axle, to the push element. Between the slide element and the slide, a rocking arm extends with pivot joints. This permits turning the slide about the pivot axle by a relative movement between the slide element and the push element.




The relative movement between the push element and slide element is easy to realize by simply blocking the nondriven element relative to the driven element. In the present case, the slide element connects to the linear drive, so that for releasing the relative movement, the push element must be blocked on the guide rail.




To this end, a stop is provided at the end of the guide rail, which the push element reaches in the operating position. Once the push element engages the stop, the continued drive of the slide element by the linear drive leads to a deflection of the slide guided on the rocking arm. In this instance, it will be especially advantageous, when the push element precedes the slide element on the guide rail in the direction of movement to the operating position. This permits securing the deflected position by the contact of the slide element with the push element.




Preferably, the pivot mechanism assumes in the deflected position of the slide in relation to the slide element and the push element, such a position that the transmitted forces lead to an automatic over-the-center locking of the slide element and the push element on the guide rail. Thus, the feed system is securely locked in its operating position. The automatic locking will release only when the slide element is activated by the linear drive to move to the servicing position.




In the texturing machine of the present invention, the feed system may be vertically adjusted with or without the drive of the feed system. In the case that the drive is mounted to the slide together with the feed system, and adapted for moving from the operating position to the servicing position, the drive may be designed to connect in the operating position to an energy supply outlet. Depending on the construction of the drive, it is thus possible to provide a connection between a source of energy and the drive by means of a mechanical coupling or an electrical plug contact.




In a particularly advantageous further development of the texturing machine, the feed system is designed and constructed as a feed roll, which comprises on its circumference a zigzag yarn guide track. Such a feed roll is known, for example, from DE 196 52 620. To reach the speed of advance, it is necessary that the yarn loop about the feed roll to a certain degree. Thus, it is possible to influence with advantage the degree of looping about the feed roll by adjusting the slide between the sliding position and the deflected position. The deflected position thus requires a large looping, whereas the sliding position needs only little looping, which must facilitate only a threading of the yarn in the servicing position.




With the use of a feed roll, it is known that a feed roll advances the yarn without slip, only when the frictional forces acting upon the yarn are sufficiently high. In this connection, the frictional forces are produced by the yarn loopings about the feed roll and guide elements of the feed roll. If the frictional forces are too low, a slip will occur between the yarn and the feed roll, i.e., the yarn will slide relative to the contact surfaces of the feed roll. This effect is now being used in particular for threading the yarn, and leads to a further solution to the underlying problem. To this end, when a yarn is threaded by means of a guide member in a processing station of the texturing machine according to the invention, the yarn is initially advanced by at least one adjacent feed system without contacting the guide track on the circumference of the feed roll. In this phase, the yarn advances at a speed, which is determined by the adjacent feed system. For drawing the yarn, the speeds of the feed systems differ, so that a draw tension is able to build up in the yarn. The speed difference or the draw tension is slowly built up by moving the guide member, until the guide member reaches the operating position. This allows a sudden deceleration or an acceleration to the differential speed of the adjacent feed system to be avoided. This solution also has the advantage that it thus facilitates threading in a stationary feed system.




In a particular advantageous further development of the invention, the guide member advances the yarn only in its threading position. In the operating position of the guide means, the yarn is advanced exclusively by the feed roll. The guide member has no contact with the yarn. This development has the advantage that no additional yarn deflection and, thus, no looping friction by the guide means occur, while the yarn is being processed. By the movement of the guide member, the yarn is transferred to the feed roll.




To deflect the yarn as little as possible in the threading position, the guide member takes the form of a threading plate which is arranged in spaced relationship with the feed roll, so as to cover the yarn track and, thus, the guide elements of the feed roll. In the threading position, the yarn is thus guided on the surface of the threading plate.




A particularly compact construction, as well as a particularly gentle yarn guidance can be realized wherein, in relation to the feed roll, the threading plate exhibits a similar curvature, so that in the threading position, the deflection of the yarn can be made uniform and especially small over the entire looping range. The movement of the threading plate in the circumferential direction of the feed roll effects in addition a gentle entry of the yarn into the guide track of the feed roll.




To be able to influence the degree of the yarn looping on the threading plate in the threading position or the degree of the yarn looping about the feed roll in the operating position, it is proposed to mount on the threading plate an inlet yarn guide and an outlet yarn guide, which face each other at a distance in the circumferential direction of the feed roll.




The movement of the guide member can be realized in a simple manner by a rocking arm. This rocking arm is mounted with its one end in a pivot bearing.




A particularly advantageous development of the texturing machine according to the invention provides for a guide arrangement, which comprises a guide groove concentric with the circumference of the feed roll. In this guide groove, the guide means extends between the threading position and the operating position.




In this development, the movement of the guide member may be performed both by an independent drive or by auxiliary yarn threading devices.











BRIEF DESCRIPTION OF THE DRAWINGS




In the following, further advantages as well as other embodiments of the invention are described in greater detail with reference to the drawings, in which:





FIG. 1

is a schematic view of a texturing machine according to the invention;





FIGS. 2 and 3

are each a schematic view of further embodiments of a height adjustable feed system;





FIGS. 4.1

and


4


.


2


are each a schematic view of a further embodiment of a height adjustable feed system;





FIG. 5

is a schematic top view of the height adjustable feed system of

FIG. 4

;





FIGS. 6.1

and


6


.


2


illustrate a further embodiment of a texturing machine according to the invention;





FIGS. 7.1

and


7


.


2


illustrate a further embodiment of a feed roll with a guide member; and





FIGS. 8.1

,


8


.


2


, and


8


.


3


illustrate a further embodiment of a guide roll with a threading plate.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

is a schematic view of an embodiment of a texturing machine according to the invention. The Figure shows one machine half of a partially automated false twist texturing machine. Since both machine halves adjoin each other in mirror inverted manner, only one half of the double machine is shown in FIG.


1


and described with reference thereto.




The machine comprises a creel frame


2


and a takeup frame


1


. The creel frame


2


accommodates a plurality of feed yarn packages


7


overlying one another in tiers. An operator/doffing aisle


5


is formed between the creel frame


2


and the takeup frame


1


. Above the machine frames, a first feed system


13


, a heater


18


, and a cooling device


19


extend in one plane. A false twist unit


20


and a second feed system


21


are supported on a process frame


3


. The process frame


3


is arranged on the side of the takeup frame


1


opposite to the creel frame


2


. The takeup frame


1


and the process frame


3


directly abut each other. The process frame


3


accommodates a second heater


22


downstream of the second feed system


21


. The takeup frame


1


serves to support several takeup devices


9


. Likewise in this instance, a plurality of takeup devices overlie one another in tiers. Each of the takeup devices winds the yarn to a package


25


. The yarn package


25


is arranged on a spindle, which is driven via a friction roll


24


. Upstream of the yarn package, a yarn traversing device


26


extends in the path of the yarn. A third feed system


23


extends upstream of the takeup devices


9


.




In this arrangement, the first feed system


13


withdraws the yarn


4


from the feed yarn package


7


via a yarn guide


12


, and advances it into the false twist texturing zone. The false twist texturing zone is defined by the false twist unit


20


and the feed system


13


. Within the false twist texturing zone, the heater


18


and cooling device


19


extend in one plane. At the outlet of the false twist texturing zone, the second feed system


21


is arranged for withdrawing the yarn from the false twist texturing zone and advancing it into the second heater


22


. The first feed system


13


and the second feed system


21


operate at a speed difference, so that the yarn is simultaneously drawn within the false twist texturing zone. From the second heater


22


, the third feed system


23


withdraws the yarn


4


and advances it to one of the takeup devices, where the yarn is wound to a package


25


. After the packages


25


are fully wound, a doffer performs a package doff on the false twist texturing machine. To this end, the full packages are removed from the takeup device


9


, and new empty tubes are inserted. During this time, a suction system takes in the yarn and advances it to a waste container.




For an aftertreatment of the yarn in the second heater


22


, it is also advantageous to arrange a further feed system between the second feed system


21


and the inlet of the heater


22


. With this further feed system, it is possible to adjust a speed difference between the feed system upstream the second heater


22


and the third feed system


23


.




In the embodiment illustrated in

FIG. 1

, the feed systems


21


and


23


are stationarily arranged in the machine. The feed systems


21


and


23


may be constructed, for example, as nip-type feed systems with a shaft and a pressure roll or pressure belt in contact therewith. The first feed system


13


is formed by a feed roll


30


, as is known from DE 196 52 620. To this extent, this publication is herewith incorporated by reference. The feed roll


30


is mounted with a motor (not shown) to a height adjustable slide


32


. Since the feed system


13


is arranged above the creel frame


2


in a position that is unreachable for an operator, it is possible to move the feed roll


30


with the slide


32


along a guide rail


33


between an illustrated operating position


34


and a servicing position


35


(shown in phantom lines), which is arranged below the operating position


34


. To this end, the slide


32


connects to a slide element


36


. The slide element


36


is guided along the guide rail


33


. A cable line


37


extends in the plane of movement of slide element


36


. The cable line


37


connects the slide element to a drive


38


. The drive


38


can be manually activated via a control unit


41


, so that the slide element


36


and, thus, the slide


32


move with the feed system


13


along the guide rail


33


. The cable line


37


may consist, for example, of a cable


42


, that is attached with its ends to the slide element


36


. At the ends of guide rail


33


, the cable


42


deflects over pulleys


39


and


40


, and connects to drive


38


. The drive


38


moves the cable in the direction parallel to the guide rail, so that the slide element


36


is displaced with the slide


32


and feed system


13


. The drive


38


is manually activatable via a control unit


41


. In this connection, it is possible to use an electric, an electromechanical, or a pneumatic drive for actuating the cable line.




For threading a yarn


4


in a processing station, the yarn


4


is taken in by a hand-operated suction gun. An operator guides the yarn into the individual processing stations. To this end, the first feed system


13


is guided to its lower servicing position


35


. In its servicing position, the feed system


13


is no longer driven. Thus, the yarn


4


slides at the suction speed across the feed surfaces of the feed roll


30


. When a feed roll


30


is used, which guides the yarn in zigzag form on a circumferential surface, the yarn slides over the guide elements on the circumference of the feed roll


30


. After threading the yarn, the feed system


13


is moved from its servicing position


35


to its operating position


34


by activating the drive


38


. In the operating position


34


, the drive of feed roll


30


is activated, so that the yarn


4


is advanced by the feed system


13


.




As regards its frame layout, the texturing machine of

FIG. 1

is shown by way of example. The creel frame


2


, the takeup frame


1


, and the process frame


3


can be combined in different ways. It is possible to form a further operator aisle between the process frame and the takeup frame


1


. Likewise, it is possible to construct the machine fully automatic, so that the package doff occurs in the machine automatically. Likewise, it is possible to make the second feed system


21


and/or the third feed system


23


movable, because the invention is not limited to having to overcome a difference of height between the operating position and the servicing position. Rather, for threading the yarn from an accessible region, the invention makes it possible to construct each feed system for movement to a region that is easy to reach for an operator. In this connection, it will be advantageous to construct the second and/or the third feed system likewise as a feed roll.




In the following illustrated embodiments, components with the same functions are indicated by identical numerals for the sake of clarity.





FIG. 2

illustrates a further embodiment of a displaceable feed system, as can be used in the texturing machine of FIG.


1


. The feed system is formed by a feed roll


30


rotatably mounted to the slide


32


. An electric motor not shown drives the feed roll


30


. The electric motor is likewise mounted to the slide


32


, and may be supplied, for example, by an energy chain. However, it is also possible to connect the electric motor in the operating position, via a plug contact, to a an energy supply outlet.




The slide


32


connects to a slide element


36


. The slide element


36


is guided along a profiled guide rail


33


. At its ends, the guide rail


33


possesses a stop


49


and


50


, respectively. The stop


49


and stop


50


are arranged in the path of movement of slide element


36


, and, when contacted by the slide element


36


, they define a servicing position and an operating position. The slide element


36


connects to the drive


38


via a cable line


37


. The drive


38


is constructed as a cylinder-piston unit, with a cylinder


44


extending substantially parallel over the length of the guide rail


33


. A piston


45


is arranged in the cylinder


44


. At its front ends, the piston


45


rigidly connects to respectively one cable


42


.


1


and


42


.


2


of the cable line


37


. The cable


42


.


1


extends outward from the cylinder


44


through an inlet


46


.


1


formed at the end of cylinder


44


, and is deflected over a pulley


40


. The pulley


40


is arranged on one end of the guide rail


33


. The deflected end of the cable


42


.


1


is attached to the slide element


36


.




The cable


42


.


2


attached to the opposite front end of the piston


45


, extends outward through an inlet


46


.


2


provided at the opposite end of the cylinder


44


, and it is deflected over a pulley


39


arranged in the end region. The other end of cable


42


.


2


is attached to the slide element


36


. Thus, the slide element


36


and the piston


45


are connected via the tensioned cables


42


.


1


and


42


.


2






In each of its end regions, the cylinder


44


comprises a compressed air connection


48


.


1


and


48


.


2


. The compressed air connections


48


.


1


and


48


.


2


connect via lines to a control valve


43


. The control valve


43


connects to a source of compressed air


51


, so that by actuating the control valve


43


, it is possible to bias the piston


45


with compressed air alternately on one side or simultaneously on both sides. For example, when the upper chamber of the cylinder


44


receives compressed air, the control valve


43


will have to be moved to a left switching position. In this switching position, the piston


45


moves, because of the pressure gradient in the cylinder


44


toward the inlet


46


.


2


. Thus, by the transmission to the cable line


37


, the slide element


36


moves in the direction of stop


49


. To avoid major pressure losses, the inlet


46


.


1


is provided with a seal


47


.


1


, through which the cable


42


.


1


extends. Accordingly, the inlet


46


.


3


contains a seal


47


.


2


, through which the cable


42


.


2


extends.




However, it is also possible that the piston is formed by a magnet, which controls a ring segment on the circumference of the cylinder via a magnetic hold. In this instance, it would be possible to attach the cables


42


.


1


and


42


.


2


to the ring segment. Such an arrangement has the advantage that no compressed air losses develop.




Advantageously, the cable line


37


shown in

FIG. 2

may also be supplemented with a plurality of deflection pulleys. Likewise, it is possible to make the cables


42


.


1


and


42


.


2


as segments of a continuous cable.





FIG. 3

illustrates a further embodiment of a displaceable feed system. The illustrated arrangement differs from the feed system shown in

FIG. 2

in the design and construction of the connecting means between the slide element


36


and the drive


38


. The slide


32


is guided via the slide element


36


in the profiled guide rail


33


. Parallel to the guide rail


33


, a pneumatic drive


38


is arranged. The drive


38


is designed and constructed as a cylinder-piston unit, wherein the cylinder


44


extends substantially parallel to the length of guide rail


33


. A magnetic piston


66


extends in cylinder


44


. On the outside of the cylinder


44


, the slide element


36


mounts a magnetizable slide shoe


83


. The slide shoe


83


connects via magnetic forces to the magnetic piston


66


in the interior of cylinder


44


, so that the movement of the magnetic piston


66


causes the slide shoe


83


to slide along the cylinder wall and, thus, the slide element


36


along the guide rail


33


.




The movement of the magnetic piston


66


is controlled via the control valve


43


. On its one side, the control valve connects to a source of pressure


51


, and on its opposite side to respectively one end of the cylinder


44


. By actuating the control valve


43


, it is possible to bias the magnetic piston


66


with compressed air alternately on one side or simultaneously on both sides.





FIGS. 4.1

,


4


.


2


and


5


illustrate a further embodiment of a displaceable feed system, as could be used, for example in a texturing machine of FIG.


1


.

FIG. 4.1

shows the feed system in its operating position with the slide extended in the deflected position.

FIG. 4.2

shows the feed system with the slide retracted in the sliding position.

FIG. 5

is a top view of the feed system in the sliding position shortly before reaching the operating position. Unless otherwise specified, the following description will apply to

FIGS. 4.1

,


4


.


2


, and


5


.




A slide


52


rotatably mounts the feed roll


30


. The slide


52


connects via a pivot mechanism


55


to a slide element


36


and a push element


56


. In the embodiment, the pivot mechanism


55


comprises a pivot axle


57


, which connects the slide


52


for pivotal movement with the push element


56


. Between the slide element


36


and the slide


52


, a rocking arm


58


is provided, which connects in its end regions, via a pivot joint


61


to the slide


52


and via a pivot joint


62


to the slide element


36


. The slide element


36


and the push element


56


are arranged in spaced relationship. In this arrangement, the pivot joint


61


is located on the slide


52


between the slide element


36


and the push element


56


. The slide element


36


and the push element


56


extend one after the other in a guide rail


33


, with the slide element


36


being connected via a cable line


37


to the drive


38


. The cable line


37


and the drive


38


may be designed and constructed corresponding to the embodiment shown in FIG.


2


. To this extent, the description of

FIG. 2

is herewith incorporated by reference.




The guidance of the slide


52


along the guide rail


33


occurs in the position shown in FIG.


5


. In this sliding position, the push element


56


and the slide element


36


are spaced from each other so far that the pivot joint


61


is located on the slide


52


in a plane transverse of the guide rail


33


between the slide element


36


and the push element


56


. In this position, the slide element


36


is moved via the cable line


37


. The force of the weight of feed roll


30


and slide


52


exerts, via the components of the pivot mechanism, a pushing force on the push element


56


, so that the push element


56


moves along the guide rail


33


in the same direction as the slide element


36


. The end of guide rail


33


mounts a stop


49


, which secures the operating position. As the sliding movement continues, the push element


56


contacts the stop


49


. This blocks the further movement of the push element


56


. However, the linear drive and the cable line


37


continue to move the slide element


36


in direction toward the stop


49


. This produces a relative movement between the push element


56


and the slide element


36


along the guide rail


33


. The relative movement results in that the rocking arm


58


pivots the slide


52


out of its sliding position


60


. In this connection, the length of the pivot arm


58


is dimensioned such that the continuing movement causes the slide element


36


to contact the push element


56


. As a result, the feed system or slide


52


reaches a deflected position


59


. In this situation, the pivot joint


61


is located between the rocking arm


58


and the slide


52


in a plane transverse of the guide rail, which extends below the slide element and the push element. This construction of the pivot mechanism accomplishes that the weight force acting upon the slide element produces a holding force operative in the direction of the stop


49


, thus effecting an automatic locking of the slide element and the push element of the guide rail.





FIG. 4.1

also shows the inlet of the heater


18


as well as the path of the yarn


4


in the texturing machine. As can be noted therefrom, the yarn


4


is inserted into the heater


18


only in the deflected position


59


of the feed system. In the sliding position


60


, the yarn


4


is still outside of the heater despite the fact that the operating position has been reached. With that it is possible to effect a gentle insertion and a rapid removal of the yarn


4


from the heater


18


.




In

FIG. 5

, the feed roll is designed and constructed as a disk


27


. On its circumference, the disk


27


is provided with a U-shaped groove


28


. In the U-shaped groove


28


, a plurality of guide elements


80


are alternately arranged on the groove bottom, so that they form on the groove bottom a zigzag yarn guide track


31


that extends over the circumference of disk


27


. The feed roll rigidly connects to a drive shaft


53


, which is driven by an electric motor


54


. The motor


54


comprises a rigid line


63


, whose free end mounts a plug


64


. In the operating position, the plug


64


can be connected to an electrical energy supply outlet


65


. This plug connection connects the motor


54


to a source of current. The drive shaft


53


is driven for rotation, so that the feed roll


30


advances a yarn


4


inserted into the guide track


31


. The cover of the guide elements


29


of the feed roll


30


is designed and constructed such that the friction generated by the yarn


4


prevents the yarn from sliding on the circumferential surface of the disk


27


. Thus, the yarn


4


is imparted a speed that is predetermined by the speed of the feed roll


30


.




The pivot mechanism shown in

FIGS. 4.1

,


4


.


2


and


5


for pivoting the feed system in the operating position is only exemplary. Basically, any pivot mechanism that transmits a rotating motion is possible between the slide and the slide element. For example, a rocking arm that connects in the pivot joints to the slide and the slide element accomplishes a rotating motion of the slide. To this extent, the rocking arm connects to a projection extending beyond the pivot joints, which is caused to move against a stop, so that the rocking arm effects a change in the sliding position. However, it is also possible to provide a pivot mechanism with its own drive for moving the slide or the feed system to the deflected position.





FIGS. 6.1

and


6


.


2


illustrate a processing station of a further embodiment of a texturing machine. In this connection,

FIG. 6.1

shows the processing station during the threading of the yarn, and

FIG. 6.2

shows the processing station in operation. Unless otherwise specified, the following description applies to both

FIGS. 6.1

and


6


.


2


.




In the processing station of the texturing machine, a feed yarn package


7


is creeled on a mandrel


71


. From the feed yarn package


7


, a first feed system


13


withdraws the yarn


4


. To this end, the yarn


4


advances from the feed yarn package


7


overhead through the yarn guide


12


. The feed system


13


is shown in its operating position. A device for vertically adjusting the feed system


13


is not shown, since the present embodiment permits threading the yarn


4


with and without vertical adjustment. The feed system


13


advances the yarn into a false twist texturing zone. The false twist texturing zone comprises a heater


18


, a cooling device


19


arranged in the yarn path downstream thereof, as well as a false twist unit


20


. At the end of the false twist texturing zone, a second feed system


21


is arranged. In its relation to the first feed system


13


, the second feed system


21


is driven at a higher circumferential speed, so that the yarn


4


is drawn in the false twist texturing zone. The second feed system


21


is designed and constructed as a feed shaft


68


with a pressure roll


69


in circumferential contact with the feed shaft


68


. In this arrangement, the yarn


4


is nipped and advanced between the driven feed shaft


68


and the following pressure roll


69


.




From the second feed system


21


, the yarn advances to a takeup device. The takeup device includes a rotatable winding spindle


72


, on which a package


25


is wound. The package


25


is driven by a drive roll


24


in circumferential contact therewith. In the yarn path upstream of the package


25


, a yarn traversing device


26


is arranged. The traversing device


26


comprises an oscillating yarn guide, which reciprocates the yarn crosswise to its direction of advance, so that a cross-wound package is wound.




The first feed system


13


is designed and constructed as a feed roll


30


. The feed roll


30


is known from DE 196 52 620, and insofar is herewith incorporated by reference. On its circumference, the feed roll


30


comprises a plurality of guide elements


79


and


80


(note FIG.


8


.


1


), which form a substantially zigzag yarn guide track


31


. The yarn


4


advances in this track on the circumference of the feed roll


30


. The feed roll


30


is driven, with a frictional force acting upon the yarn as a result of the yarn looping about the circumference of feed roll


30


and about its guide elements


79


and


80


. As a result of this frictional force, the yarn advances without sliding on the surface of the feed roll. On the circumference of the feed roll


30


, a rotating threading plate


70


is arranged in spaced relationship with the guide elements. The threading plate


70


is movable in the plane of the yarn advance at a distance from the yarn guide track between a threading position and an operating position.





FIG. 6.1

illustrates the threading of yarn


4


in the processing station of the texturing machine. In this process, the yarn


4


is taken in by a suction gun


67


. From the suction gun


67


, the yarn


4


is pneumatically advanced to a waste container (not shown). The suction gun


67


is guided by an operator. In so doing, the yarn


4


is successively inserted into the individual units of the processing station.

FIG. 6.1

illustrates the situation, wherein the yarn has been inserted up to the second feed system


21


. In this phase, the feed roll


30


is shielded by the threading plate


70


such that the yarn does not enter the yarn guide track of the feed roll


30


. The threading plate


70


is in the threading position. With that, the yarn is withdrawn from the feed yarn package


7


by the feed system


21


, and guided along the surface of threading plate


70


.




To insert the yarn


4


into the guide track of feed roll


30


, the threading plate is turned opposite to the direction of the advancing yarn in the direction of the arrow. In so doing, the looping region on the circumference of feed roll


30


is released along with the progressing movement of the threading plate


70


, and the feed roll


30


comes to engage. The yarn


4


is slowed down to the lower speed of the feed system


13


, only when a complete looping is reached. When the looping of the yarn


4


about the feed roll


30


is inadequate, the yarn will slide over the contact surfaces of the feed roll


30


. Thus, a gradual deceleration proceeds, and with that, a gradual buildup of the draw tension in the yarn.




In the situation shown in

FIG. 6.2

, the processing station is in operation. In the operating position, the threading plate


70


is outside of the yarn path. The yarn


4


is now withdrawn from the feed yarn package


7


by the feed roll


30


, and advanced into the false twist texturing zone. In the false twist texturing zone, the false twist unit


20


imparts to the yarn a false twist, which returns to the feed system


13


. As a result, the false twist of the yarn is set in the heater


18


and the subsequent cooling device


19


. The yarn


4


leaves the false twist unit


20


substantially untwisted. The feed system


21


operating at a substantially higher speed then advances the yarn


4


to the takeup device. In the takeup device, the yarn


4


is wound to a package.





FIGS. 7.1

and


7


.


2


illustrates a further embodiment of a feed roll with a guide member, as could be used, for example, in the texturing machine of

FIG. 1

or


6


. To the side next to the feed roll


30


, a pivot bearing


75


is arranged in the axial extension of the feed roll


30


. The pivot bearing


75


mounts a rocking arm


74


. The rocking arm


74


has a length, which is greater than the radius of the feed roll


30


. At the end of the rocking arm


74


, a guide member


73


is arranged to project therefrom such that the guide member


73


extends through the plane of the advancing yarn. The guide member


73


may be designed and constructed as a rod or roll.





FIG. 7.1

shows the guide means in the threading position. In this position, the guide member


73


is rotated into the circumferential region of the feed roll


30


, about which the yarn loops in operation. During the threading, it is thus possible to guide the yarn


4


over the guide member


73


, without the yarn


4


engaging the feed roll


30


.





FIG. 7.2

illustrates the situation, wherein the guide member


73


is moved by the rocking arm


74


to an operating position. In this position, the guide member


73


has been moved out the yarn path, so that the yarn


4


enters the guide track


31


of the feed roll


30


. In this position, the yarn


4


is advanced by the driven feed roll


30


.




It is also possible to rotate the rocking arm


74


opposite to, or in the direction of the advancing yarn, so as to move from the threading position to the operating position. In so doing, the rocking arm is controlled by a drive not shown.





FIGS. 8.1

,


8


.


2


, and


8


.


3


illustrate a further embodiment of a feed roll with a threading plate, as could be used, for example, in the texturing machine of

FIG. 1

or


6


. In this respect,

FIG. 8.1

is a top view, and

FIGS. 8.2

and


8


.


3


are each a side view of the feed roll. Unless otherwise specified, the following description applies to

FIGS. 8.1

to


8


.


3


.




By way of example, the feed roll


30


is designed and constructed as a disk


27


, which is mounted to the end of a drive shaft


78


. The drive shaft


78


is driven by a drive (not shown). The circumference of the disk


27


forms a U-shaped groove


28


. In the U-shaped groove


28


, guide elements


79


and


80


are arranged alternatingly facing one another in spaced relationship, so that a zigzag yarn guide track


31


is formed on the groove bottom. During its advance by the feed roll


30


, the yarn


4


is guided on the groove bottom. Besides the looping friction on the groove bottom, friction occurs between the yarn and the guide elements


79


and


80


in the looping region.




Laterally of the feed roll


30


, a guide arrangement


76


extends, which comprises a guide groove


77


concentric with the circumference of the feed roll


30


. The guide groove


77


is constructed with a larger diameter than the feed roll


30


. A threading plate


70


extends in the guide groove


77


. The threading plate


70


is adapted for displacement in the guide groove by the guide arrangement between a threading position and an operating position. The threading plate


70


projects from the guide arrangement


76


and covers the groove


28


of the feed roll. In the circumferential direction with respect to the feed roll


30


, the threading plate


70


mounts at its ends respectively an inlet yarn guide


82


and an outlet yarn guide


81


. The yarn guides


81


and


82


may be designed and constructed as a simple rod or small rolls.





FIGS. 8.1

and


8


.


2


illustrate the threading plate


70


in the threading position. In this position, the threading plate


70


extends over the entire looping region of the yarn on the circumference of the feed roll


30


. The advancing yarn


4


is guided by the inlet yarn guide


82


at a distance from the threading plate


70


. On the takeoff side of the feed roll


30


, the yarn is guided between the surface of the threading plate


70


and the outlet yarn guide


81


. In this position of the threading plate


70


, the feed roll has no effect on the yarn. The yarn


4


is guided on the surface of the threading plate


70


. To advance the yarn with the feed roll


30


, the guide arrangement


76


turns the threading plate


70


to the operating position (note

FIG. 8.3

) opposite to the direction of the advancing yarn. In so doing, the yarn


4


will enter the groove


28


or guide track


31


, first on the takeoff side of the feed roll


30


. The inlet yarn guide


82


loses contact with the yarn


4


, and is rotated with the threading plate


70


parallel to the circumference of the feed roll. Once the threading plate


70


is rotated out of the yarn looping region of the feed roll, the yarn


4


fully enters the guide track


31


. The yarn


4


is now advanced by the feed roll


30


. To maintain a certain looping of the yarn about the feed roll


30


, the outlet yarn guide


81


guides the yarn


4


by turning the threading plate


70


in the contact region in direction toward a greater looping. With that, it is possible to increase the yarn looping about the feed roll


30


in an advantageous manner.




In the described embodiments of

FIGS. 6.1

,


6


.


2


and


8


.


1


-


8


.


3


, the movement of the guide means or threading plate may be performed by a separate drive or by an auxiliary device, for example, combination with the vertical adjustment of the feed system. Even in the case of a manual operation, it is possible to perform with the apparatus of the invention a gentle threading operation in a processing station of a texturing machine. The rotation of the guide means from the threading position already suffices to prevent substantial peaks of the yarn tension during the threading.




Finally, it should be explicitly noted that the invention also covers guide members of the type which guide the yarn with contact both in the threading position and in the operating position.



Claims
  • 1. A yarn texturing machine for texturing an advancing thermoplastic yarn, comprisinga plurality of serially arranged feed systems, with at least one of the feed systems comprising a slide which is displaceable along a guide rail between a servicing position and an operating position, and with the slide of the one feed system being guided along the guide rail by means of a slide element which slideably engages the guide rail, said one of the feed systems further comprising a yarn feed roll and a drive motor operatively connected to the feed roll, and a drive coupled to the slide or slide element via a connecting means so as to move the slide between the servicing position and the operating position.
  • 2. The yarn texturing machine of claim 1, wherein the drive comprises a cylinder having a piston slideably mounted therein, and a pneumatic system for selectively admitting compressed air to opposite sides of the piston.
  • 3. The yarn texturing machine of claim 2, wherein the connecting means includes a magnet mounted to the piston and which is adapted to be connected by magnetic forces to the slide element.
  • 4. The yarn texturing machine of claim 2, wherein the pneumatic system comprises a control valve for controlling the direction and speed of the movement of the piston.
  • 5. The yarn texturing machine of claim 1, wherein the drive motor is releasably connected to an energy supply outlet in the operating position of the slide.
  • 6. The yarn texturing machine of claim 1, wherein the yarn feed roll of the one yarn feed system has a zigzag yarn guide track formed on its circumference.
  • 7. The yarn texturing machine of claim 1 further comprising a heating chamber, a cooling chamber, and a false twist imparting member serially mounted downstream of the one feed system for imparting false twist texturing to the advancing yarn.
  • 8. The yarn texturing machine of claim 7 wherein the plurality of serially arranged feed systems includes a second feed system which is positioned downstream of the false twist imparting member and is operated at a speed greater than that of the one feed system so as to draw the advancing yarn.
  • 9. The yarn texturing machine of claim 1 wherein said yarn feed roll and said drive motor are mounted to said slide.
  • 10. A yarn texturing machine for texturing an advancing thermoplastic yarn, comprisinga plurality of serially arranged feed systems, with at least one of the feed systems comprising a slide which is displaceable along a guide rail between a servicing position and an operating position, and with the slide of the one feed system being guided along the guide rail by means of a slide element which slideably engages the guide rail, and a drive coupled to the slide or slide element via a connecting means so as to move the slide between the servicing position and the operating position, wherein the drive comprises a cylinder having a piston slideably mounted therein, and a pneumatic system for selectively admitting compressed air to opposite sides of the piston, and wherein the connecting means comprises a cable line connecting the piston to the slide element.
  • 11. The yarn texturing machine of claim 10, wherein the cable line comprises two cables, which are guided respectively over an upper pulley and a lower pulley, and which are each attached with one end to the piston and with the opposite end to the slide element, and wherein the cylinder has at each end an inlet, through which one of the cables extends.
  • 12. The yarn texturing machine of claim 11, wherein each inlet of the cylinder accommodates a seal, through which the associated cable extends.
  • 13. A yarn texturing machine for texturing an advancing thermoplastic yarn, comprisinga plurality of serially arranged feed systems, with at least one of the feed systems comprising a slide which is displaceable along a guide rail between a servicing position and an operating position, and with the slide of the one feed system being guided along the guide rail by means of a slide element which slideably engages the guide rail, and a drive coupled to the slide or slide element via a connecting means so as to move the slide between the servicing position and the operating position, and wherein the one feed system includes a feed roll rotatably mounted to the slide, and wherein the slide is pivotally connected to the slide element so that in the operating position the slide is pivotally moveable between a raised deflected position and a retracted sliding position.
  • 14. The yarn texturing machine of claim 13, further comprising a pivot mechanism for pivoting the slide between the deflected and sliding positions, said pivot mechanism comprising a push element which slideably engages the guide rail, and a pivot axle pivotally connecting the slide and the push element.
  • 15. The yarn texturing machine of claim 14, wherein the pivotal connection between the slide and the slide element comprises a rocking arm which is pivotally connected to both the slide and the slide element.
  • 16. The yarn texturing machine of claim 15, wherein the slide element and the push element are mounted in an adjacent but spaced apart arrangement on the guide rail, and wherein the rocking arm between the slide and the slide element is positioned so as to cause pivotal movement of the slide between the deflected and retracted positions by relative movement between the slide element and the push element.
  • 17. The yarn texturing machine of claim 16, wherein the guide rail includes a stop against which the push element engages in the operating position, and wherein the slide element may then be moved relative to the push element to cause the pivotal movement of the slide.
  • 18. The yarn texturing machine of claim 17, wherein the rocking arm is positioned so as to provide an over-the-center self-actuating lock to hold the slide in the deflected position.
  • 19. The yarn texturing machine of claim 13, wherein the feed roll is located on the slide relative to the yarn path of travel so that in the deflected position the yarn loops about the feed roll to an extent greater than it does in the sliding position.
  • 20. A yarn texturing machine for texturing an advancing thermoplastic yarn, comprisinga plurality of serially arranged feed systems, with at least one of the feed systems comprising a slide which is displaceable along a guide rail between a servicing position and an operating position, and with the slide of the one feed system being guided along the guide rail by means of a slide element which slideably engages the guide rail, and a drive coupled to the slide or slide element via a connecting means so as to move the slide between the servicing position and the operating position, wherein the one feed system comprises a feed roll which has a zigzag yarn guide track formed on its circumference, and wherein the one feed system further comprises a guide member mounted for movement relative to the feed roll so as to vary the extent of the looping of the yarn about the feed roll and such that in a threading position the yarn does not contact the yarn guide track and in an operating position the yarn contacts the yarn guide track.
Priority Claims (2)
Number Date Country Kind
198 46 948 Oct 1998 DE
198 49 392 Oct 1998 DE
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of PCT/EP99/07289, filed Oct. 1, 1999.

US Referenced Citations (3)
Number Name Date Kind
4058961 Kubler Nov 1977 A
5896976 Jaschke Apr 1999 A
5924272 Jaschke et al. Jul 1999 A
Foreign Referenced Citations (3)
Number Date Country
196 52 620 Jun 1997 DE
0460799 Dec 1991 EP
WO 9833963 Aug 1998 WO
Continuations (1)
Number Date Country
Parent PCT/EP99/07289 Oct 1999 US
Child 09/590237 US