Patent Application
20150052871
The present invention relates to a yarn which is suitably used in a gland packing that is used as a sealing component for a fluid apparatus such as a pump or a valve.
As a conventional art relating to a gland packing which is to be used in a shaft seal part of a fluid apparatus such as a pump or a valve, and a yarn used in the packing, well known is a technique in which expanded graphite is used as disclosed in Patent Literature 1. Expanded graphite has advantages that it is excellent in flexibility and chemical resistance, high in adhesiveness, and durable at high temperature, but also has drawbacks that it has a very low tensile strength, and is brittle and easy to break.
Therefore, a yarn formed by fibers which are high in strength and wear resistance, and a gland packing in which such a yarn is twisted or braided into a cord-like shape are produced. For example, fiber products are known which are disclosed in Patent Literatures 2 and 3, and in which acrylic fiber are used. In addition to acrylic fibers and modacrylic fibers, other various fibers such as rayon, cellulose, hemp, cotton, and polyvinyl alcohol may be used as organic fibers which are useful in such fiber products.
Organic fibers have various features depending on the material, such as high strength and wear resistance, low thermal resistance and hygroscopicity, excellent resistance to high temperature and chemical resistance, low resistance to ultra violet light, and high power of resistance. Therefore, it is requested to select fibers made of a material suitable for the purpose.
Namely, fibers (organic fibers) forming a yarn are requested to reduce to some extent friction (friction coefficient) which is critical in sliding between a gland packing and a shaft of a fluid apparatus such as a pump, or to have flexibility which is important in compatibility with a gland portion or a shaft.
As a factor indicating the characteristics of fibers which are requested to have various characteristics, there is the limiting oxygen index (LOI), as disclosed in Patent Literature 4. The limiting oxygen index is one of methods of evaluating the ease of burning of a material such as plastics or fibers. While changing the ratio of “nitrogen molecules/oxygen molecules” of the air, the oxygen concentration of the limit of causing ignition, i.e., the limiting oxygen index (LOI) is obtained.
Therefore, it is an object of the invention to enable a yarn having characteristics which are required in a gland packing, to be obtained by, when the yarn is constructed by fibers such as organic fibers, finding relationships between the required characteristics and the value of the limiting oxygen index, and adequately defining the level of the required characteristics.
The first invention is characterized in that, in a yarn,
fibers s having a limiting oxygen index of 21 to 30 are twisted.
The second invention is characterized in that, in the yarn of the first invention,
the limiting oxygen index is 22 to 26.
The third invention is characterized in that, in the yarn of the first or second invention,
the fibers s contain fibers in which a flat ratio f is defined as 1.1 to 2, the flat ratio being a value which is obtained by dividing a maximum value a of an interval between two parallel straight lines L1, L2 in a state where a section of each of the fibers is interposed between the straight lines L1, L2, by a minimum value b.
The fourth invention is characterized in that, in the third invention,
the flat ratio f is defined as 1.4 to 1.6.
The fifth invention is characterized in that, in the yarn of any one of the first to fourth inventions,
the fibers s contain fibers in each of which a sectional shape has one or more recesses 1.
The sixth invention is characterized in that, in the yarn of the fifth invention,
a depth h of the recess 1 is 0.4 μm or more.
The seventh invention is characterized in that, in the yarn of any one of the first to sixth inventions,
the fibers s contain modacrylic fibers.
The eighth invention is characterized in that, in the yarn of the seventh invention,
the modacrylic fibers are acrylonitrile-vinyl acetate copolymer fibers.
According to the first invention, since the limiting oxygen index of the fibers is 21 or more, the friction coefficient can be reduced. In the case where a gland packing is formed by using the yarn, therefore, it is possible to obtain an advantage that friction with a slide member such as a shaft is small.
Since the limiting oxygen index of the fibers is 30 or less, furthermore, the yarn is highly flexible. In the case where a gland packing is formed by using the yarn, therefore, the conformability with the slide member such as a shaft is improved, and there is an advantage that it is possible to attain an excellent sealing property in which less leakage occurs.
As a result, in the case where a yarn is constructed by fibers such as organic fibers, when relationships between the required characteristics and the value of the limiting oxygen index are found, and the level of the required characteristics is adequately defined, it is possible to provide a yarn having characteristics which are required in a gland packing.
In this case, when the limiting oxygen index is 22 to 26 as in the second invention, it is possible to provide a yarn in which the effect due to the configuration of the first invention can be further enhanced.
According to the third invention, a yarn which is obtained by twisting fibers of a flat ratio f of f≧1.1, and a gland packing which uses the yarn can easily hold an impregnating material, and a yarn which is obtained by twisting fibers of f≦2, and a gland packing which uses the yarn can sufficiently reduce stress relaxation, and ensure and maintain stress required for sealing.
When fibers in which 1.1≦f≦2 exist, therefore, it is possible to attain the above-described effects, i.e., v “impregnating material can be easily held” and z “stress required for sealing can be ensured and maintained”. A configuration where fibers in which 1.1≦f≦2 exist in 50% or more is preferable because the effects v and z can be clearly attained.
In this case, when the flat ratio is 1.4≦f≦1.6 as in the fourth invention, the effects v and z can be enhanced.
According to the fifth invention, since fibers having one or more recesses exist, an impregnating material can be held by the recesses. The yarn is formed by using fibers containing the fibers each having one or more recesses, and therefore it is possible to provide a yarn which can substantially provide the advantage that an impregnating material can be held. A configuration where fibers each having one or more recesses exist in 50% or more is preferable because the above-described effect, i.e., w “impregnating material can be held” can be clearly attained.
In this case, a configuration where the depth of the recess is 0.4 μm or more as in the sixth invention is preferable from the viewpoint that the impregnating material can be easily held. A configuration where the depth is 0.6 μm or more is further preferable.
As fibers to be used, fibers which have modacrylic fibers as in the seventh invention are preferable. A configuration where the modacrylic fibers are acrylonitrile-vinyl acetate copolymer fibers as in the eighth invention is advantageous.
Hereinafter, embodiments of the yarn of the invention will be described with reference to the drawings. In the following description, the limiting oxygen index is abbreviated as “LOI”.
A yarn of Embodiment 1 is characterized in that the yarn is formed by twisting fibers having an LOI of 21 to 30. Namely, the value e of the LOI of the fibers is 21≦e≦30.
Examples of fibers having an LOI value e of 21≦e≦30 are acrylic fibers, modacrylic fibers, rayon, cellulose, hemp, cotton, and polyvinyl alcohol.
Acrylic fibers include those formed by a polymer containing 50 wt. % or more of acrylonitrile. The polymer may be a copolymer of acrylonitrile and an unsaturated monomer which is copolymerizable with acrylonitrile, as far as the polymer contains 50 wt. % or more of acrylonitrile.
Examples of the unsaturated monomer which is copolymerizable with acrylonitrile are: an acrylic ester such as methyl acrylate, ethyl acrylate, isopropyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, and hydroxypropyl acrylate; a methacrylic ester such as ethyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, lauryl methacrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, and diethylaminoethyl methacrylate; and an unsaturated monomer such as acrylic acid, methacrylic acid, maleic acid, itaconic acid, acrylamide, N-methylolacrylamide, diacetoneacrylamide, styrene, vinyl toluene, vinyl acetate, vinyl chloride, vinylidene chloride, vinyl bromide, vinylidene bromide, vinyl fluoride, and vinylidene fluoride.
Moreover, a monomer which is to be copolymerized is p-sulfophenyl methallylether, methallylsulfonate, allylsulfonate, styrenesulfonate, 2-acrylamide-2-methylpropanesulfonic acid, their alkali metal salts, and or like.
In adjustment of the LOI value e of the fibers, means for exposing the fibers in an air atmosphere at a temperature of 200 to 400° C. for 1 to 10 hours may be used.
Next, the flat ratio of a fiber will be described.
The fibers (single fibers) s forming the yarn of Embodiment 1 contain those in which the flat ratio f is defined as 1.1 to 2, the flat ratio being a value which is obtained by dividing the maximum value a of the interval between two parallel straight lines L1, L2 in a state where a section of each of the fibers is interposed between the straight lines L1, L2 as shown in
In the case of a fiber s having a kidney-shaped sectional shape shown in
When fibers having a flat ratio f of 1.1≦f≦2 exist, it is possible to attain the above-described effects v and z, and, when fibers in which 1.1≦f≦2 exist in 50% or more, it is preferable because the effects v and z can be clearly attained.
In the case where the number of fibers forming a yarn Y is 100, for example, the fibers contain 50 or more fibers in which the flat ratio f is 1.1≦f≦2. It is more preferable that the flat ratio f is defined as 1.4 to 1.6.
The fibers (single fibers) s forming the yarn contain those in which a sectional shape has one or more recesses 1 (having a kidney-like shape) as shown in
A configuration where two or more recesses 1 exist, such as that where the sections of the fibers s have a gourd-like shape may be possible. Preferably, the depth h of the recess 1 shown in
Although not illustrated, in fibers having a sectional shape in which a recess is not formed, the flat ratio f is 1.0≦f≦1.7, and the sectional shape is formed only by curved lines. In fibers having a sectional shape in which, for example, one or more kidney-shaped recesses are formed, the flat ratio f is 1.1≦f≦4. In many of such fibers, the flat ratio f was 1.2≦f≦1.7.
The sections of the fibers (single fibers) s have a diameter of 17±3 μm, and a length of 128±20 μm. The fibers have a fineness of 2 deniers. In a single yarn obtained by spinning fibers, the weight due to a first twist of 90 turns per meter is 0.14 g/m. In a yarn obtained by twisting three single fibers, the weight due to a final twist of 40 turns per meter is 0.43 g/m. A braided packing (gland packing) is formed by square knitting using eight yarns, circular knitting using sixteen yarns, lattice knitting using thirty-two yarns, or the like.
The impregnation process is performed as follows. A braided gland packing which is formed by using the yarn of the invention is immersed in an aqueous dispersion of a fluorine resin, and drawn up after a predetermined number of hours, and dried. The impregnation rate τ can be expressed by:
τ={(x−y)/x}×100(unit: %)
where x indicates the weight after the impregnation, and y indicates the weight before the impregnation. The impregnation rate in the embodiment was τ=45% to 50%.
After the impregnation, a hydrocarbon lubricant may be similarly impregnated.
As shown in
A first thermometer 15 which measures the fluid temperature on the inlet side of the fluid which is to be sealed is disposed in the supply flow path 16. A second thermometer 18 which measures the fluid temperature on the outlet side of the fluid is disposed in a discharge flow path 17 which extends from the fluid outlet 12 to the tank 14.
As shown in
The sealing device B has a usual configuration. Namely, a receiving member 20, a plurality of gland packings g, and a packing gland 21 are inserted into a cylindrical space defined by a gland portion 11A of the seal box 11 and a rotation shaft 19. The packing gland 21 is fastened to a flange 11a of the gland portion 11A by bolts which are not shown, whereby the plurality of gland packings g are pressed in the axial direction P to seal the interface between the gland portion 11A and the rotation shaft 19.
The reference numeral 23 denotes a third thermometer which measures the temperature of the jacket on the inlet side of the fluid to be sealed, and 24 denotes a fourth thermometer which measures the temperature of the jacket on the outlet side of the fluid to be sealed. Also a fifth thermometer 25 which measures the temperature (packing temperature) of the gland packings g is disposed.
The leakage test method using the leakage testing apparatus A is performed in the following manner. One set of five gland packings g (1 set of 5 rings) having an inner diameter of 100 mm, an outer diameter of 129 mm, and a height of 14.5 mm is installed in the gland portion 11A of the leakage testing apparatus A simulating a pump. Fresh water (fluid to be sealed) at a pressure of 0.5 MPa is applied to the gland portion 11A, and the rotation shaft 19 is rotated at 1,900 rpm. The fastening bolts for the packing gland 21 are adjusted so that the temperature of the gland portion 11A in the vicinity of the gland packings g is 40° C. The temperature is measured by the fifth thermometer 25. The leakage measuring unit 9 records the leakage amount after an elapse of about six hours from a timing when the leakage amount is not changed and becomes constant.
With respect to stress relaxation of the gland packing g, the stress relaxation testing apparatus C shown in
The apparatus has a structure where an upper portion 28a of the packing pressing portion 28 is in spherical contact with a pressing plate 30 which lays between the plurality of pressing bolts 29, and a single or plural gland packings g mounted in the annular packing mounting portion 27 are pressed via an annular pressing portion 28b.
One set of five gland packings g having an inner diameter of 100 mm, an outer diameter of 129 mm, and a height of 14.5 mm is installed in the annular packing mounting portion 27, the packings are fastened by operating the pressing bolts 29 to set the fastening stress (initial fastening stress) p on the gland packings g to p=2N/mm2, and the residual stress after 24 hours is measured.
The stress relaxation rate σ is expressed by:
σ=p−q/p
where q indicates the fastening stress after 24 hours.
A friction testing apparatus D for the gland packing g will be briefly described.
In the friction testing apparatus D, as shown in
One end of the gland packing g having, for example, a square cord-like shape is fixed to an upper portion of the support frame 32, and the other end is passed over and wound around the lower side of the rotary drum 34, and then lifted up. A cord 35 is connected to the lifted-up other end of the gland packing g. The cord 35 is wound around a pulley 36 pivoted to an upper end portion of the arm 33, and a weight 37 is attached to the other end 35a of the cord which is vertically hung. Namely, the gland packing g is relatively rubbed against the rotary drum 34 in the state where the gland packing is pressed against the surface 34a of the rotary drum 34 with a certain degree of force.
As the fibers s, acrylic fibers or modacrylic fibers are used. The fibers have a diameter of 18 (14 to 20) μm. The LOI of the fibers was measured in accordance with JIS K 7201-2 “Plastics—Determination of burning behaviour by oxygen index—Part 2: Ambient-temperature test”.
First, the plurality of fibers are twisted to produce the yarn Y. Next, a cord-like gland packing g is produced by eight-strand square braiding in which eight yarns Y are used, or sixteen-strand circular braiding in which sixteen yarns Y are used, while using a braiding machine (not shown). Alternatively, the gland packing may be produced by twisted cords.
Then, the cord-like packing is formed by using a twopoint roll or a four-point roll into a square cord-like gland packing g having a square section in which the length of one side is 14.5 mm. The gland packing is cut into a predetermined length.
Leakage and friction tests are performed by using the thus produced gland packing g to obtain relationships among a leakage amount, a torque, and an LOI value e as shown in
In the friction test, the value of the rotary force, i.e., the torque (torque value) of the rotary drum 34 is measured while the weight 37 is 1 kg, and the rotary drum 34 is rotated at 3,000 rpm. The result is shown in the table of
With respect to the torque, as seen from
From the result, it is seen that the gland packing g is obtained in which, in the case of the LOI value e≧22, the friction is small, and the burden on the pump power is small. It is supposed that, as the LOI value e becomes larger, the degree of carbonization of the fibers is more increased, and the friction coefficient against the rotary drum 34 is further reduced.
With respect to the leakage amount, as seen from
From the above, it may be said that the LOI value e is preferably, 21≦e≦30, and more preferably 22≦e≦26.
With respect to a yarn formed by twisting fibers of e<21, it has been found that friction (friction coefficient) caused between a gland packing which is produced by using the yarn, and a shaft (shaft of a pump) is increased beyond the allowable range.
Furthermore, it has been found that a yarn formed by twisting fibers of e>30 is poor in flexibility. When poor in flexibility, the modulus of elasticity is high. In the case where a packing is formed by using such a yarn, the resulting packing is hardly plastically deformed.
When poor in flexibility, the sectional shape of a square cord-like gland packing is hardly held, and rounded. Moreover, the compatibility with the shaft of the pump is low, and therefore the leakage amount (leakage amount per unit time) is increased.
From the above, with respect to the LOI, friction (friction coefficient) of a yarn formed by twisting fibers of the LOI value e≧21 is sufficiently low, and a gland packing formed by the yarn has an excellent slidability against a shaft.
In the case of e≧22, it is possible to provide a yarn which will be formed as a gland packing having a more excellent slidability.
In the case of e≦30, it is possible to form a yarn which can construct a gland packing having a necessary flexibility. When a square cord-like gland packing is configured, namely, the sectional shape can be held, and prevented from being rounded.
Moreover, the conformability with a shaft of a pump is improved, and it is possible to attain an excellent sealing property in which less leakage occurs.
In the case of e≦26, the gland packing has an adequate flexibility, and the conformability with a portion which is to be sealed, such as a gland portion or rotation shaft of a pump is further improved, and therefore the leakage amount is further reduced.
In the case where the flat ratio f is f<1.1, adhesion of an impregnating material for providing the lubricating property and the sealing property (filler material) hardly occurs.
In the case where the flat ratio f is f>2, fibers are excessively flexible. Namely, stress is concentrated at a portion having a small curvature, and fibers are easily plastically deformed. When formed as a gland packing, therefore, stress relaxation is large.
When a gland packing is attached to a gland of a pump and then fastened by a packing gland, namely, stress applied to the gland packing is excessively reduced because of plastic deformation of the gland packing. Therefore, stress in the use of the gland packing is easily relaxed, and stress necessary for sealing cannot be ensured and maintained, whereby a large amount of leakage may be caused.
In the case where the sectional shape does not have the recess 1 (see
With respect to the flat ratio f, in a gland packing in which a yarn formed by twisting fibers of f≧1.1 is used, an impregnating material is easily held. In the case of f≧1.2, the easiness of holding of an impregnating material is further improved. In a gland packing in which a yarn formed by twisting fibers of f≦2 is used, stress relaxation can be sufficiently reduced, and stress necessary for sealing can be ensured and maintained. When the sectional shape of a fiber has the recess 1, an impregnating material is easily held by the recess, and therefore this configuration is preferable.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-171495 | Aug 2013 | JP | national |
