1. Technical Field
The disclosure relates to a yellow phosphor. More particularly, the disclosure relates to a novel fluorosulfide phosphor for solid-state lighting application.
2. Description of Related Art
Since the invention of blue light-emitting InGaN-based chip in the early 20th century, remarkable progress have been made in the development of commercially realized efficient white light-emitting diodes (WLEDs). By the combination of blue emission from the InGaN-based chips and yellow emission based upon the downconversion of Y3Al5O12:Ce3+ (YAG:Ce)-based phosphors, the generated white light has already exceeded that of incandescent lamps and is competitive with conventional fluorescent lamps. WLEDs are energy-efficient, life-durable, and environment-friendly in comparison to the conventional light sources. However, the color quality of WLEDs still requires improvement with respect to the white hue tunability, color temperature, and color rendering. In particular, these properties are closely correlated to the general illumination.
For most of the currently applied phosphors in WLEDs system, they do not reach the optimal requirements for white light and show poor color rendition in red spectral region. Therefore, to find a suitable luminescent material for phosphor converted WLEDs (pc-WLEDs) is important to attain the optical requirements for white light.
In one aspect, the present invention is directed to a yellow phosphor of a fluorosulfide having a chemical formula of (A1-x-yCexBy)2Ca1-zSrzF4S2 and a tetragonal crystal phase, wherein A and B are different rare earth metals other than Ce, the values of x, y, z are 0<x≦1, 0≦y≦1, and 0≦z≦1, respectively.
According to an embodiment, the rare earth metal is Sc, Y, or a lanthanoid, wherein the Inathanoids is La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu.
According to another embodiment, the chemical formula is (A1-xCex)2Ca1-zSrzF4S2 when y is zero.
According to another embodiment, the chemical formula is (A1-xCex)2CaF4S2 when both y and z are zero.
According to another embodiment, the chemical formula is (A1-xCex)2SrF4S2 when y is zero and z is 1.
According to another embodiment, the chemical formula is (A1-x-yCexBy)2CaF4S2 when z is zero.
According to another embodiment, the chemical formula is (A1-x-yCexBy)2SrF4S2 when z is 1.
In another aspect, this invention also directs to a white light emitting diode comprising a blue light phosphor and the yellow phosphor of the fluororsulfide described above.
In light of the forgoing, the novel yellow phosphor based on Ce doped fluorosulfide can serve as a potential candidate for white-light LED, especially for generation of warm white-light.
The above presents a simplified summary of the disclosure in order to provide a basic understanding to the reader. This summary is not an extensive overview of the disclosure and it does not identify key/critical elements of the present invention or delineate the scope of the present invention. Its sole purpose is to present some concepts disclosed herein in a simplified form as a prelude to the more detailed description that is presented later.
Many of the attendant features will be more readily appreciated as the same becomes better understood by reference to the following detailed description considered in connection with the accompanying drawings.
a) is a visible photoluminescence spectrum of a WLED using the yellow phosphor of (Y0.99Ce0.01)2Ca0.65Sr0.55F4S2 with 0.1 mm thick and an InGaN LED chip emitting blue light of 460 nm.
b) shows the variation in CIE chromaticity coordinates as a function of fraction of phosphor used.
For most phosphors doped with Ce3+, they show a parity allowed 4f-5d emission ranging from ultraviolet to red color depending upon the host lattice and on the basis of the site size, site symmetry and coordination number. In fact, the emission color of Ce3+ can also be controlled in the desired region of the spectrum by changing the crystal field strength. For example, the optical iii properties of Ce3+ dopant in Ca(Si,Al)N2:Ce3+ (red), (La,Gd)Sr2AlO5:Ce3+ (yellow), (Ca,Sr)Sc2O4:Ce3+ (green) phosphors have been investigated.
In recent years, great attentions have been attracted to study the mixed-anion fluoroxide crystals doped with Ce3+ and show their potentially applicable to WLEDs assemblies, but there has been no reported study on the photoluminescence (PL) properties of the fluorosulfides/mixed-anions system prior to this present work. The quaternary fluorosulfide Y2CaF4S2 is isostructural with Sm2CaF4S2, which is first announced as a new color pigment. In this compound, the chromatic and chemical properties of rare earth, which is surrounded by fluorine and sulfur ligands, is expected to combine the advantages of sulfides and fluorides.
Yellow Phosphor Material of (A1-x-yCexBy)2Ca1-zSrzF4S2
Accordingly, in one aspect, this invention directs to a novel fluorosulfide phosphor having a general chemical formula of (A1-x-yCexBy)2Ca1-zSrzF4S2 for emitting yellow light having a CIE value of (0.30-0.60, 0.30-0.60). The lattice structure of (A1-x-yCexBy)2Ca1-zSrzF4S2, which is similar to that of Y2CaF4S2, is tetragonal space group (I4/mmm, No. 139), wherein A3+, Ce3+, and/or B3+ are isovalent substitutions for Y3+ in Y2CaF4S2, and Sr2+ is a isovalent substitution for Ca2+ in Y2CaF4S2. Since Ce3+ is responsible for emitting yellow light, the value of x is 0<x≦1. The values of y and z are both 0-1. In (A1-x-yCexBy)2Ca1-zSrzF4S2, both A and B represents different trivalent rare earth elements other than Ce, such as Sc, Y and lanthanoids, wherein the lanthanoids can be La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu, for example.
When y and/or z are 0 and/or 1, some simplified chemical formulas of the formula (A1-x-yCexBy)2Ca1-zSrzF4S2 can be obtained. For example, when y is zero, simplified to (A1-xCex)2Ca1-zSrzF4S2 is obtained. When z is zero, (A1-x-yCexBy)2CaF4S2 is obtained. When z is 1, (A1-x-yCexBy)2SrF4S2 is obtained. When y and z are zero, (A1-xCex)2CaF4S2. When y is zero and z is 1, (A1-xCex)2SrF4S2 is obtained.
Preparation Method of the (A1-x-yCexBy)2Ca1-zSrzF4S2
In another aspect, this invention directs to a preparation method of the novel fluorosulfide phosphor (A1-x-yCexBy)2Ca1-zSrzF4S2. First, according to the chemical formula of the desired Ce3+ doped fluorosulfide, stoichiometric amounts of at least one sulfide and at least one fluoride of Ce, at least one rare earth metal other than Ce, Ca and/or Sr are weighted. For example, trivalent Y source can be YF3 or Y2S3, and divalent Ca source can be CaS or CaF2. According to an embodiment of this invention, when (Y0.99Ce0.01)2CaF4S2 is synthesized, YF3, Y2S3, CaF2 and CeF3 can be used as the reactants, for example.
Next, the weighted sulfides and fluorides are grinded until they are uniformly mixed. Then, the mixture is calcined under a vacuum environment, or under an inert gas or nitrogen at a pressure of about 1 atm, and at a temperature of 900-1100° C. until a pure crystal phase is obtained. The crystal phase of the obtained product can be examined by x-ray powder diffracion (XRD) spectrum.
Embodiment 1: (A1-xCex)2CaF4S2 (y=z=0)
When y=z=0, (A1-x-yCexBy)2Ca1-zSrzF4S2 is simplified to (A1-xCex)2CaF4S2. Examples included that A was Y, La, Sm, Eu, Gd or Tb, and x was 0.01, were prepared according to the preparation method described above.
The XRD spectra of Examples 1 and 2 are shown in
Comparing
Firstly from Table 1, it can be seen that the 1 mol % substitution of Ce3+ can create wide excitation and emission ranges. Thus, this Ce3+-doped fluorosulfide system can use UV-to-blue light as the excitation source to meet the request for the pc-WLED applications.
Second, only a little blueshift or redshift occurred relative to the excitation and emission ranges and CIE value of (Y0.99Ce0.01)2CaF4S2. Roughly speaking, the substitution, such as La3+ subsutition, that result in the expansion of Ce—S bonds is expected to decerease the emission wavelength, i.e. blueshift. Contrarily, the substitution that result in the contraction of Ce—S bonds is expected to increase the emission wavelength, i.e. redshift. Therefore, the crystal field strengths sensed by the Ce3+ ions were changed by the various trivalent rare earth metal ions, and the emission wavelengths were thus blueshifted or redshifted.
However, the excitation, emission ranges, and the CIE values were also relatively unchanged by the various rare earth elements of A. It can be understood that the sizes of these trivalent rare earth metal ions are only a subtle change for the fluorosulfide's lattice. Hence, the tetragonal aspect ratio and the lattice size of the fluorosulfides are slightly affected.
Embodiment 2: Substitution of Ca2+ by Sr2+ in (A1-xCex)2CaF4S2
Next, the Ca2+ in (A1-xCex)2CaF4S2 (y=0 and z=0) was gradually substituted by Sr+ until (A1-xCex)2SrF4S2 (y=0 and z=1) was obtained. Examples included that A was Y or La, x was 0.01, and z=0, 0.1, 0.5, 1, were prepared according to the preparation method described above.
The XRD spectra of Examples 1, 9, 2 and 10 are shown in
From
From
From Table 2, the x value of CIE is decreased as the z value in (A1-xCex)2Ca1-zSrzF4S2 increased, and the y value is increased as the z value is increased, since the color of the emitted light moves from orange to green-yellow.
Embodiment 3: Substitution of the First Traivalent Rare Earth Metal Ion by a Second Trivalent Rare Earth Metal Ion in (A1-xCex)2CaF4S2
10 mol % of the first trivalent rare earth metal ion, A, in (A1-xCex)2CaF4S2 (y=0 and z=0) was substituted by a second trivalent rare earth metal ion, B, to obtain (A0.9-xCexB0.1)2CaF4S2 (y=0.1 and z=0). The first trivalent rare earth metal A in (A0.9-xCexB0.1)2CaF4S2 (y=0.1 and z=0) was Y, and the second trivalent rare earth metal B was Sc, La, Sm, Eu, Gd, or Tb when x was 0.01 were perepared by the prepartaion method described above. The prepared examples and photoluminesecnce properties are listed in Table 3.
Similar to the results of embodiment 1 (Table 1 above), the trend of the excitation spectra, the emission spectra, and the CIE value were the same as the partial substitution of first trivalent rare earth metal ion, A, by the second trivalent rare earth metal ion, B.
Embodiment 4: Substitution of Ca2+ Ion by Sr2+ Ion in (A1-x-yCexBy)2CaF4S2
The Ca2+ in (Y0.89Ce0.01B0.1)2CaF4S2 of embodiment 3 (examples 11-16) was further substituted by Sr2+ to verify the lattice size expansion effect. The results are shown in Table 4, and the excitation and emission spectra of examples 12, 18, and 23 are shown in
From Table 4 and
Embodiment 5: Temperature Dependent Photoluminescence Intensity for (Y0.99Ce0.01)2CaF4S2 and (Y0.99Ce0.01)2SrF2S2
In this embodiment 5, the temperature dependent behavior of the photoluminescence (PL) intensity of both (Y0.99Ce0.01)2CaF4S2 and (Y0.99Ce0.01)2SrF4S2 were examined.
In
In
Embodiment 6: pc-WLEDs Application of (Y0.99Ce0.01)2Ca1-zSrzF4S2
To demonstrate the potential of (Y0.99Ce0.01)2Ca1-zSrzF4S2 for pc-WLEDs application, two phosphors with z values of 0.55 and 0.65 were utilized to fabricate pc-WLEDs with an InGaN LED chip emitting blue light of 460 nm. The typical visible photoluminescence spectrum of this WLED was shown in
The Commission International de I′Eclairage (CIE) chromaticity coordinates, the correlating color temperature (CCT) of the pc-WLEDs and the corresponding luminous efficiency are shown in Table 5. In Table 5, compare with the pc-WLEDs using conventional YAG:Ce3+ phosphor having Ra values in the range from 70 to 75 and color temperature 6,900K. Therefore, the generated dichromatic white light in this work possess two better properties, higher Ra and lower color temperature.
According to the disclosure above, the novel yellow phosphor based on Ce doped fluorosulfide can serve as a potential candidate for white-light LED, especially for generation of warm white-light. Moreover, only 1 mol % substitution of Ce3+ can create wide excitation and emission ranges. Thus, this Ce3+-doped fluorosulfide system can use UV-to-blue light as the excitation source to meet the request for the pc-WLED applications.
The reader's attention is directed to all papers and documents which are filed concurrently with this specification and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
All the features disclosed in this specification (including any accompanying claims, abstract, and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, each feature disclosed is one example only of a generic series of equivalent or similar features.
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