This disclosure relates to an apparatus for storage and delivery of dry flowable materials. More particularly, this disclosure relates to an apparatus including an hopper assembly configured either as a frame supporting a vessel that stores and facilitates transport of dry flowable materials that fits within a volume defined by a standard sized intermodal container or a trailer having a vessel that stores and facilitates transport of dry flowable materials, and a delivery assembly configured to pneumatically convey the dry flowable materials from the vessel, without pressurizing the hopper vessel.
Conventionally, dry flowable materials, such as granular chemicals or plastics, polymers, agricultural products, mineral products, etc., are moved in bulk form from a manufacturing facility or a distribution center to an end user by a trailer that has been manufactured as a pressure vessel. For example, see a conventional trailer illustrated in
In order to deliver or unload the materials, air pressure in the range of 3-15 pounds per square inch (psi) is applied to the vessel on top of the materials. The pressure differential enables materials to be discharged from the pipe that connects the cones on the bottom of the trailer. As a result, at least one person is required to monitor the trailer pressure and to operate the trailer valves during the delivery process. Another disadvantage is that the conventional trailer, since it is configured as a pressure vessel, is reinforced, heavy and expensive. Consequently, the total payload capacity for the dry flowable material is reduced.
Alternately, conventional vehicles such as a dump truck or dump trailer may facilitate movement of dry flowable materials to a delivery point. However, such vehicles do not prevent exposure of the materials to air, insects or other contaminants during storage or transportation. Additionally, such vehicles cannot and do not provide any of the advantages of the apparatus disclosed herein.
Therefore, there is a need in the art for a simple and lightweight solution to facilitate the storage, transport and delivery of dry flowable materials that is cost-effective, standardized and that overcomes the disadvantages of the complex, lacking and costly prior art systems.
This disclosure consists of certain novel features and a combination of parts hereinafter fully described, illustrated in the accompanying drawings, and particularly pointed out in the appended claims, it being understood that various changes in the details may be made without departing from the spirit, or sacrificing any of the advantages of the present invention.
For the purpose of facilitating an understanding of the invention, there is illustrated in the accompanying drawings a preferred embodiment thereof, from an inspection of which, when considered in connection with the following description, the invention, its construction and operation, and many of its advantages should be readily understood and appreciated.
The following disclosure as a whole may be best understood by reference to the provided detailed description when read in conjunction with the accompanying drawings, drawing description, abstract, background, field of the disclosure, and associated headings. Identical reference numerals when found on different figures identify the same elements or a functionally equivalent element. The elements listed in the abstract are not referenced but nevertheless refer by association to the elements of the detailed description and associated disclosure.
An intermodal container is a shipping container having standardized dimensions (i.e., International Standards Organization ISO 668) that are designed and built for freight transport regardless of the means, i.e., these containers are adapted to be used across different modes of transport—from ship to rail to intermodal chassis—without unloading and reloading their cargo by having standardized corners to facilitate connection to one another or a chassis (i.e., International Standards Organization ISO 1161). Intermodal containers are primarily used to store and transport materials and products efficiently and securely in the global containerized intermodal freight transport system. Ninety percent of the global container fleet are so-called “dry freight” or “general purpose” containers that are configured as durable closed steel boxes, in certain standard lengths, mostly either twenty, forty or fifty three foot (6, 12 or 16 meters) in length. A standardized shape is beneficial for reasons set forth above. However, the standardized shape represents a bare rectangular volume with doors on an end. These containers can store and transport dry flowable materials, but the only way the container can be emptied is to have the necessary equipment to tilt the container or stand it up on its end. Consequently, to only way to make deliveries directly to a customer facility with a conventional intermodal container requires a giant plastic bag installed in the container which is then filled with the product. A specialized tilt chassis and/or tractor mounted lift system is also required which is heavy, expensive and unable to be used if the customer unloading are is not completely flat.
In the present disclosure, the apparatus 100 includes a vessel 103, 203, 303, that may have a substantially hopper 101 or cylindrical 301 configuration, and frame 102 supporting a vessel 103 for the storage, transport and delivery of dry flowable materials. In certain embodiments, the apparatus 100 fits within a volume defined by a standard sized intermodal container (as shown in
In the embodiment shown in
In another embodiment, for example in
The vessel 103, in either of the embodiments identified above, may include top, bottom (or inclined interior) and/or side walls 104, 114, 117 that define an enclosed volume of approximately 1500-1650 cubic feet for the dry flowable material. Preferably, the top wall 104 is parallel to the top plane, the side walls 117, disposed between the top 104 and bottom 114 walls, are parallel to the side planes, and the bottom walls 114 are disposed at an angle with respect to the bottom and top planes. End walls 119 may also be disposed between the top 104 and bottom 114 walls parallel to the end planes.
The bottom walls 114 are inclined to with respect to the bottom panel 105 in order to funnel the dry flowable material to cooperatively define an opening disposed at a lowermost extent of a plurality of the bottom walls 114 so that the dry flowable material may be discharged or delivered from the vessel 103. The openings preferably have a valve 112 (see
The top wall 104 preferably includes openings so that the vessel 103 can be easily filled with the dry flowable product and a suitable cover for such openings is also preferred. For example only, dome lids 108 that are pivotally connected to the top wall 104 permit (i.e., open orientation) and restrict (i.e., closed orientation) access to an opening formed in the top wall 104 under the lid 108. A rupture disk 110 may also be provided as a safety measure to prevent the build-up of unwanted pressure within the vessel 103. Further, a filtration assembly 140 may be included to assist with the buildup of unwanted pressure, but also to filter ambient air entering and leaving the vessel 103, primarily in order to prevent the dry flowable material from being contaminated.
In the embodiments shown in
The rotary feeders 401 may function either by electrical, pneumatic or hydraulic actuation 404. Cable or hose 407 connects to the actuator 404 to functionally activate the rotary feeder 401. For example, hose 407 may connect at an opposite end to a power take-off that provides pressurized hydraulic fluid from a tow vehicle, truck, tractor or other prime mover on-board system or a compressor that provides pressurized air from an on-board system. Alternatively, the cable 407 may connect at an opposite end an electrical source. However, most trucks that move the apparatus 100 as shown in
The present disclosure proposes, for the embodiments shown in
The unloading system of valves and pipping is easily removable from the apparatus 100 since the apparatus 100 must be fitted to an intermodal container chassis in order to be mobile. The unloading delivery assembly system is preferably installed on the vessel before shipment thereof to the recipient, or at the recipient's facility, and may be removed from the apparatus after the delivery is made. A delivery assembly 400 including a pneumatically operated rotary valve 401 is connected to each valve 112 and then connected to a single discharge or unload line, hose, conduit, etc. at the discharge port 402, which may connect to an inlet port 406 of an adjacent rotary valve 401 in series. The operator then connects a hose at one end to a source of pressurized air, that is either stationary at the customer, recipient, delivery location, or on the tow vehicle to the air inlet port 406 of each valve 401, but more likely to at least one valve 401 if there is a series of valves 401, and actuates the air source to move air through the discharge or unload line, hose, conduit, etc. The pressurized air from the air source carries the product from the rotary valve 401 into the storage location. The operator then confirms that the air source hose (either stationary or on the tow vehicle) is connected to each rotary valve 401 and that the air source is activated in order to actuate the rotary valves 401. The valves 112 are then moved to the open orientation and, after the valve 112 is opened, the dry flowable materials will flow into the top of the pneumatically operative rotary valve 400 by gravity and be moved into the discharge hose via port 402 for delivery to its intended unload location. Usually, the dry flowable material is discharged from the hopper 101 only when at a delivery location, where in such instance the hopper 101 will be secured to a chassis that is configured to mount standard intermodal containers.
The delivery assembly 400 may be carried on the chassis onto which the apparatus 100 is mounted, the tow vehicle that pulls the chassis or stored at the delivery location depending on the volume of dry flowable material that is delivered to such location on a periodic basis, customer preference, etc. However, since the enclosed volume of the vessel 103 is not pressurized, and is in fact vented to atmosphere, the unloading, discharge or delivery of the dry flowable materials within the vessel 103 is not required to be monitored by at least one person and can occur without any supervision after the delivery assembly is properly connected and activated. After the vessel 103 is emptied, the operator will close the valves 112, de-activate the rotary valves 400 (i.e., remove or disconnect the source of pressurized air), stop and disconnect the air source, the delivery assembly may be disconnected from the vessel 103 at this time, or at another time.
As will be recognized from
This embodiment is similar in concept to the prior embodiment of
A top wall 204 must include openings so that the vessel 203 can be filled with the dry flowable product and a suitable cover for such openings is also preferred. For example only, dome lids 208 that are pivotally connected to the top wall 204 permit and prevent access to an opening formed in the top wall 204. A rupture disk 210 may also be provided as a safety measure to prevent the build-up of unwanted pressure within the apparatus 100.
Side, end and intermediate walls 250, 252 and 254 are configured substantially the same as a hopper 101 as shown in the prior embodiment to define the vessel 203. However, in one embodiment a preferred angle of inclination of 45-65 degrees may be provided to funnel the dry flowable materials into the valves 212 (which are similar configured as otherwise described herein). Preferable, in every embodiment, the valves 212 are disposed at least 18 inches above a reference ground surface and configured to couple to the delivery assembly as described otherwise herein.
The delivery assembly 400 and the associated loading and unloading process is the same as described above and will not be repeated for the sake of brevity, but all of the advantages are equally applicable in this embodiment.
As will be further recognized in
The bulkhead 307 may include an extendible lift column 310 that may be multi-segmented or include a number of nesting components where the bottom or innermost component 312 is movably connected to the mounting block 301 at the end 315 of the frame 300 opposite the mid-point 305 and the top or outermost component 314 is movably connected to the bulkhead 307 by a trunnion or pivot point 317. The column 310 may be actuated by hydraulic (preferable), electric, air or similar know functionality to facilitate the intended purpose of extending the column so that as a result the vessel 303 is raised, preferably in the range of 30-50 degrees, so that the dry flowable product is moved be gravity to the rotary valve 401 installed on the structure 309 for discharge to a storage location, such as a silo. Preferably, as described generally above, the lift column 301 and rotary feeder 401 are coupled by a hose to a pressurized hydraulic source in order to actuate such devices to perform the intended functionality.
Aerators 319 that are connected to a source of pressurized air may be provided on a bottom of the vessel 303 so that the dry flowable material can be fluidized during delivery and discharge so as to enhance movement of the material when the column 310 is extended, much in the way that the dome lids 308 or a filtration assembly 340 may be openable to atmosphere in other or this embodiment. The hose connected to the pressurized air source is also coupled to the air inlet port of the delivery assembly as described herein.
The loading process is the same as described above and will not be repeated for the sake of brevity, but all of the advantages are equally applicable in this embodiment. The unloading process is slightly different as alluded to and mentioned above. Since the unloading delivery assembly 400 is installed with the vessel 303, i.e., a hydraulically operated (or other power sourced) rotary valve 401 is connected to the transition 313, a single discharge or unload line, hose, conduit, etc. may be connected at the discharge port 402 of the rotary valve 401 to move the materials from the vessel to a desired location. Preferably, the operator confirms that a pressurized air source (either stationary at the customer, recipient, delivery location, or on the tow vehicle) is connected to the aerators and the air inlet port 406, and actuates the air source to move air through the discharge or unload line, hose, conduit, etc. and the aerators 319. Preferably, the operator confirms that a pressurized hydraulic source (either stationary at the customer, recipient, delivery location, or on the tow vehicle) is connected to the lift column 310 and rotary feeder 401. The pressurized hydraulic source is actuated so that the column 310 is moved from a retracted orientation to an extended orientation to facilitate a gravity feed of the dry flowable product into the rotary feeder 401, which is then discharged into the plenum and air carries the product into the storage location. The structure 309 is connected to the wheel and tire assembly 311 so as to permit articulation such that all 8 tires of the wheel and tire assembly remain on the ground for stability.
The above detailed description and the examples described therein have been presented for the purposes of illustration and description only and not by limitation. It is therefore contemplated that the present disclosure cover any and all modifications, variations or equivalents that fall within the spirit and scope of the basic underlying principles disclosed above and claimed herein
This application claims the benefit of and priority from U.S. application Ser. No. 62/296,343, filed Feb. 17, 2016, which is hereby fully incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| 62296343 | Feb 2016 | US |