The present application claims priority to German Utility Model Application No. 20 2022 106 186.6, entitled “ZEROING DEVICE”, and filed Nov. 3, 2022. The entire contents of the above-listed application is hereby incorporated by reference for all purposes.
The present disclosure relates to a zeroing device for adjusting a zero position of a piston such as a hydraulic piston, and to a variable displacement hydraulic unit including the zeroing device. The variable displacement hydraulic unit may include a variable displacement hydraulic pump or a variable displacement hydraulic motor, for example.
Zeroing devices are used, for example, in order to move a piston from a deflected position to a zero position. For instance, the piston may be a servo piston coupled to a swashplate of a variable displacement hydraulic unit for controlling a stroke of one or more delivery pistons. The zero position of the servo piston may then correspond to a vanishing stroke of the delivery pistons of the variable displacement hydraulic unit.
Known zeroing devices often include one or more return springs to return the piston to its zero position. However, over time the return springs may experience material fatigue which may impair their ability to define the zero position of the piston with a sufficient degree of accuracy.
Thus, there is demand for a zeroing device configured to define a zero position of a piston with a sufficient degree of accuracy over extended periods of time.
This demand is met by a zeroing device including as described herein and by a variable displacement hydraulic unit including said zeroing device.
The presently proposed zeroing device comprises at least a piston such as a servo piston movable along an axis, at least one biasing member for biasing the piston along the axis, and an axially displaceable zeroing member configured to limit or limiting axial movement of the at least one biasing member.
By axially displacing the zeroing member configured to limit or limiting axial movement of the at least one biasing member, a zero position of the piston along the axis may be set with good accuracy even over extended periods of time.
The zeroing device may comprise a rotatable gudgeon including an eccentric pin engaged with the zeroing member. The zeroing member may then be displaceable along the axis by rotating the rotatable gudgeon. This solution may be economical and easy to use.
The zeroing device may comprise a worm screw or lead screw engaged with the zeroing member. The zeroing member may then be displaceable along the axis by rotating the worm screw. This solution, too, may be economical and easy to use.
The at least one biasing member may include a first biasing member configured to bias the piston in a first direction along the axis, wherein the zeroing member limits axial movement of the first biasing member in the first direction along the axis. The at least one biasing member may further include a second biasing member configured to bias the piston in a second direction along the axis, opposite to the first direction, wherein the zeroing member limits axial movement of the second biasing member in the second direction along the axis.
The piston may comprise a body portion and a protrusion extending from the body portion in a lateral direction perpendicular to the axis. The first biasing member may be configured to be axially supported on the protrusion and to bias the piston in the first direction when at least a portion of the protrusion extends beyond the zeroing member in the second direction. Additionally or alternatively, the second biasing member may be configured to be axially supported on the protrusion and to bias the piston in the second direction when at least a portion of the protrusion extends beyond the zeroing member in the first direction. An axial length of the protrusion may be equal to an axial length of the zeroing member.
The zeroing device may further comprise a first thrust ring axially disposed in between the the zeroing member and the first biasing member and in between the protrusion and the first biasing member so that the first biasing member is configured to be supported on the protrusion via the first thrust ring and to move the piston in the first direction until the first thrust ring hits the zeroing member or strikes against the zeroing member. Additionally or alternatively, the zeroing device may comprise a second thrust ring axially disposed in between the the zeroing member and the second biasing member and in between the protrusion and the second biasing member so that the second biasing member is configured to be supported on the protrusion via the second thrust ring and to move the piston in the second direction until the second thrust ring hits the zeroing member or strikes against the zeroing member.
The first biasing member and/or the second biasing member may at least partially enclose the piston. Or in other words, the first biasing member and/or the second biasing member may be at least partially received on the piston.
The zeroing device may comprise a housing. The piston may be received in a cylinder formed within the housing. The piston may be movable relative to the housing. A portion of the zeroing member may be received in a recess formed in the housing so that a portion of the housing enclosing the recess limits axial movement of the zeroing member. For example, the portion of the housing enclosing the recess may limit axial movement of the zeroing member in two opposing directions along the axis, for example both in the first direction and in the second direction along the axis. A maximum axial stroke of the zeroing member within the recess formed in the housing may be at most twenty percent or at most ten percent of an axial length of the recess. The at least one biasing member may be axially supported on the housing. For example, the first biasing member and/or the second biasing member may be axially supported on the housing.
The zeroing device may comprise a cap assembly closing the cylinder formed in the housing at an axial end thereof. The cap assembly may comprise an insertion portion received in the cylinder. The piston may be partially received in the insertion portion of the cap assembly received in the cylinder.
The zeroing device may comprise a hydraulic chamber formed axially in between the cap assembly and the piston. The piston may be configured to be biased and/or moved in the first direction along the axis by a hydraulic pressure in the hydraulic chamber.
The at least one biasing member may be axially supported on the housing via the cap assembly. For example, the above-mentioned first biasing member may be axially supported on the housing via the cap assembly. For instance, the cap assembly may be connected or fixed to the housing via one or more connection members such as screws or bolts or via a latch.
The cap assembly may comprise an outer sealing member disposed in between the insertion portion of the cap assembly and a cylinder wall enclosing the cylinder. The outer sealing member may be mounted on the insertion portion of the cap assembly. For example, the outer sealing member may include a sealing ring received in an annular indention formed in a radially outer surface of the insertion portion of the cap assembly. Additionally or alternatively, the cap assembly may comprise an inner sealing member disposed in between the insertion portion and the piston. The inner sealing member may be mounted on the insertion portion of the cap assembly. For example, the inner sealing member may include a sealing ring received in an annular indention formed in a radially inner surface of the insertion portion of the cap assembly.
The cylinder formed in the housing may have a cylindrical shape or a perfectly cylindrical shape. More specifically, a cylinder wall enclosing the cylinder may not include machined portions.
The presently proposed variable displacement hydraulic unit comprises at least a swashplate and the aforementioned zeroing device, wherein the piston of the zeroing device is coupled to the swashplate for swiveling the swashplate.
Embodiments of the presently proposed subject matter are illustrated in the accompanying drawing and are described in the following detailed description.
The hydraulic unit 100 includes a casing 1, a rotatable shaft 2 such as pump shaft or motor shaft at least partially disposed in the casing 1, a cylinder block 3 (see
The hydraulic unit 100 further includes a zeroing device 101. More detailed views of the zeroing device 101 are depicted in
In the embodiment depicted here, movement of the piston 7 along the axis 8 is controllable via hydraulic forces. When no net hydraulic force acts on the piston 7 along the axis 8, the biasing members 9a, 9b move the piston 7 back to a zero position. Ideally, in the zero position of the piston 7 the swashplate 5 is arranged perpendicular to the rotation axis 2a of the shaft 2 so that a stroke of the pistons 4 vanishes. Or in other words, when the piston 7 is in the zero position, the hydraulic unit 100 should be in a neutral configuration in which it does not displace fluid upon rotation of the shaft 2. However, due to manufacturing tolerances and/or mechanical wear the zero position of the piston 7 may not always exactly correspond to the neutral configuration of the hydraulic unit 100. Therefore, in order to make sure that the hydraulic unit 100 is in the neutral configuration when the piston 7 is in the zero position, the zero position of the piston 7 can be set or adjusted by displacing the zeroing member 110 along the axis 8, as will be explained in further detail below.
Along the axis 8, the first axial direction 8a points from the first axial end 12a of the cylinder 12 to the second axial end 12b of the cylinder 12, and the second axial direction 8b points from the second axial end 12b of the cylinder 12 to the first axial end 12a of the cylinder 12. The piston 7 is disposed within the cylinder 12. A cylinder axis of the cylinder 12 coincides with the axis 8. The piston 7 is movable relative to the housing 11. Along the axis 8 the piston 7 extends from a first axial end 7a to a second axial end 7b. The piston 7 includes a cylindrical or at least partially cylindrical body portion 7c extending along the axis 8 and a protrusion 7d extending from the body portion 7c in a lateral direction perpendicular to the axis 8. Here, at least a section of the protrusion 7d has an annular shape. The protrusion 7d runs around the body portion 7c. In the embodiment depicted here, the body portion 7c and the protrusion 7d are formed in one piece. The piston 7 may be forced or moved in the first axial direction 8a by a hydraulic pressure in a first hydraulic chamber 25a, and the piston 7 may be forced or moved in the second axial direction 8b by a hydraulic pressure in a second hydraulic chamber 25b. The hydraulic chambers 25a, 25b are formed within the cylinder 12.
The zeroing device 101 further includes a first cap assembly 13a which closes or seals off the cylinder 12 at its first axial end 12a. The first cap assembly 13a includes an insertion portion 14a extending along the axis 8, and a cap portion 15a extending perpendicular to the axis 8. Here, the insertion portion 14a and the cap portion 15a are formed in one piece. The first cap assembly 13a is fixed to the housing 11, for example by a plurality of screws 16a (see
Here, the insertion portion 14a has the shape of a hollow cylinder. An outer radius of the insertion portion 14a is equal to or just slightly smaller than a radius of the cylinder 12. The zeroing device 101 further includes at least one first outer sealing member 17a such as a rubber sealing ring. The first outer sealing member 17a is disposed radially in between the insertion portion 14a and the cylinder wall 18 enclosing the cylinder 12. The first outer sealing member 17a is mounted on the insertion portion 14a. More specifically, the first outer sealing member 17a is received in an outer indentation 19a formed in a radially outer surface of the insertion portion 14a of the first cap assembly 13a. The first outer sealing member 17a prevents fluid such as oil from leaking out of the cylinder 12.
The piston 7 or, more specifically, the body portion 7c of the piston 7 is partially received in the hollow cylindrical insertion portion 14a of the first cap assembly 13a. An inner radius of the hollow cylindrical insertion portion 14a is equal to or just slightly larger than a radius of the body portion 7c of the piston 7. The zeroing device 101 further includes at least one first inner sealing member 20a such as a rubber sealing ring. The first inner sealing member 20a is disposed radially in between the hollow cylindrical insertion portion 14a and the body portion 7c of the piston 7. The first inner sealing member 20a is mounted on the insertion portion 14a. More specifically, the first inner sealing member 20a is received in an inner indentation 21a formed in a radially inner surface of the hollow cylindrical insertion portion 14a of the first cap assembly 13a. The first inner sealing member 20a prevents fluid such as oil from leaking into a hollow 22a formed axially in between the piston 7 and the cap portion 15a of the first cap assembly 13a.
The zeroing device 101 further includes a second cap assembly 13b which closes or seals off the cylinder 12 at its second axial end 12b. The second cap assembly 13b includes an insertion portion 14b extending along the axis 8, and a cap portion 15b extending perpendicular to the axis 8. Here, the insertion portion 14b and the cap portion 15b are formed in one piece. The second cap assembly 13b is fixed to the housing 11, for example by a plurality of screws which may extend parallel to the axis 8 and fix the cap portion 15b to the housing 11 (not shown). The insertion portion 14b of the second cap assembly 13b is received in the cylinder 12. The second cap assembly 13b, more specifically the insertion portion 14b of the second cap assembly 13b, delimits the second hydraulic chamber 25b in the first axial direction 8a.
Here, the insertion portion 14b has the shape of a hollow cylinder. An outer radius of the insertion portion 14b is equal to or just slightly smaller than a radius of the cylinder 12. The zeroing device 101 further includes at least one second outer sealing member 17b such as a rubber sealing ring. The second outer sealing member 17b is disposed radially in between the insertion portion 14b and a cylinder wall 18 enclosing the cylinder 12. The second outer sealing member 17b is mounted on the insertion portion 14b. More specifically, the second outer sealing member 17b is received in an outer indentation 19b formed in a radially outer surface of the insertion portion 14b of the second cap assembly 13b. The second outer sealing member 17b prevents fluid such as oil from leaking out of the cylinder 12.
The piston 7 or, more specifically, the body portion 7c of the piston 7 is partially received in the hollow cylindrical insertion portion 14b of the second cap assembly 13b. An inner radius of the hollow cylindrical insertion portion 14b is equal to or just slightly larger than the radius of the body portion 7c of the piston 7. The zeroing device 101 further includes at least one second inner sealing member 20b such as a rubber sealing ring. The second inner sealing member 20b is disposed radially in between a radially inner wall of the hollow cylindrical insertion portion 14b and the body portion 7c of the piston 7. The second inner sealing member 20b is mounted on the insertion portion 14b. More specifically, the second inner sealing member 20b is received in an inner indentation 21b formed in a radially inner surface of the hollow cylindrical insertion portion 14b of the second cap assembly 13b. The second inner sealing member 20b prevents fluid such as oil from leaking into a hollow 22b formed axially in between the piston 7 and the cap portion 15b of the second cap assembly 13b.
The zeroing member 110 is partially received in a recess 23 formed in the housing 11. Portions 11a, 11b of the housing 11 enclosing the recess 23 limit movement of the zeroing member 110 along the axis 8. More specifically, the portion 11a limits movement of the zeroing member 110 in the second axial direction 8b, and the portion 11b limits movement of the zeroing member 110 in the first axial direction 8a. The zeroing member 110 protrudes partially into the cylinder 12. Here, a length or extension of the recess 23 along the axis 8 and a length or extension of the zeroing member 110 along the axis 8 are such that a maximum stroke of the zeroing member 110 along the axis 8 within the recess 23 is at most 20 percent or at most ten percent of the axial length or of the axial extension of the recess 23. As can be seen in
In the embodiment depicted in
The first biasing member 9a biases or is configured to bias the piston 7 in the first axial direction 8a along the axis 8. In the embodiment depicted here, the first biasing member 9a is received on and encloses or at least partially encloses the piston 7. More specifically, the first biasing member 9a is received on and encloses or at least partially encloses the body portion 7c of the piston 7. Along the axis 8, the first biasing member 9a is supported on the first cap assembly 13a. Further, along the axis 8 the first biasing member 9a is supported on either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. Or in other words, the first biasing member 9a is preloaded or at least partially compressed in between the first cap assembly 13a and either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. More specifically, along axis 8 the first biasing member 9a is supported on the insertion portion 14a of the first cap assembly 13a. Or in other words, along the axis 8 the first biasing member 9a is supported on the housing 11 via the first cap assembly 13a.
Along the axis 8, the first biasing member 9a is disposed in between the first cap assembly 13a and the protrusion 7d of the piston 7. More specifically, along the axis 8 the first biasing member 9a is disposed in between the insertion portion 14a of the first cap assembly 13a and the protrusion 7d of the piston 7. Along the axis 8 the first biasing member 9a is disposed in between the first cap assembly 13a and the zeroing member 110. More specifically, along the axis 8 the first biasing member 9a is disposed in between the insertion portion 14a of the first cap assembly 13a and the zeroing member 110.
The zeroing device 101 further includes a first thrust ring 24a. Along the axis 8 the first thrust ring 24a is disposed in between the first biasing member 9a and the zeroing member 110 and in between the first biasing member 9a and the protrusion 7d of the piston 7. The first thrust ring 24a is received on the piston 7, more specifically on the body portion 7c of the piston 7. In the radial direction perpendicular to the axis 8, the first thrust ring 24a at least partially overlaps with the zeroing member 110. Or in other words, with respect to the axis 8 a maximum radius of the first thrust ring 24a determined perpendicular to the axis 8 is larger than a minimum radius of the zeroing member 110 determined perpendicular to the axis 8. Further, in the radial direction the first thrust ring 24a at least partially overlaps with the protrusion 7d of the piston 7. Or in other words, with respect to the axis 8 a minimum radius of the first thrust ring 24a determined perpendicular to the axis 8 is smaller than a maximum radius of the protrusion 7d determined perpendicular to the axis 8.
Thus, along the axis 8 the first biasing member 9a is configured to be supported on the protrusion 7d via the first thrust ring 24a and to move the piston 7d in the first axial direction 8a when or as long as the protrusion 7d extends or at least partially extends beyond the zeroing member 110 in the second axial direction 8d until the first thrust ring 24a hits or strikes against the zeroing member 110. A biasing force the first biasing member 9a exerts on the zeroing member 110 and a frictional force between the rotatable gudgeon 111 and the housing 11 are such that the first biasing member 9a may not move the zeroing member 110 along the axis 8 against the frictional force between the rotatable gudgeon 111 and the housing 11. In this way, the zeroing member 110 limits movement of the first biasing member 9a in the first axial direction 8a.
The second biasing member 9b biases or is configured to bias the piston 7 in the second axial direction 8b along the axis 8. In the embodiment depicted here, the second biasing member 9b is received on and encloses or at least partially encloses the piston 7. More specifically, the second biasing member 9b is received on and encloses or at least partially encloses the body portion 7c of the piston 7. Along the axis 8, the second biasing member 9b is supported on the second cap assembly 13b. Further, along the axis 8 the second biasing member 9b is supported on either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. Or in other words, the second biasing member 9b is preloaded or at least partially compressed in between the second cap assembly 13b and either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. More specifically, along axis 8 the second biasing member 9b is supported on the insertion portion 14b of the second cap assembly 13b. Or in other words, along the axis 8 the second biasing member 9b is supported on the housing 11 via the second cap assembly 13b.
Along the axis 8 the second biasing member 9b is disposed in between the second cap assembly 13b and the protrusion 7d of the piston 7. More specifically, along the axis 8 the second biasing member 9b is disposed in between the insertion portion 14b of the second cap assembly 13b and the protrusion 7d of the piston 7. Along the axis 8, the second biasing member 9b is disposed in between the second cap assembly 13b and the zeroing member 110. More specifically, along the axis 8 the second biasing member 9b is disposed in between the insertion portion 14b of the second cap assembly 13b and the zeroing member 110.
The zeroing device 101 further includes a second thrust ring 24b. Along the axis 8, the second thrust ring 24b is disposed in between the second biasing member 9b and the zeroing member 110 and in between the second biasing member 9b and the protrusion 7d of the piston 7. The second thrust ring 24b is received on the piston 7, more specifically on the body portion 7c of the piston 7. In the radial direction perpendicular to the axis 8, the second thrust ring 24b at least partially overlaps with the zeroing member 110. Or in other words, with respect to the axis 8 a maximum radius of the second thrust ring 24b determined perpendicular to the axis 8 is larger than a minimum radius of the zeroing member 110 determined perpendicular to the axis 8. Further, in the radial direction the second thrust ring 24b at least partially overlaps with the protrusion 7d of the piston 7. Or in other words, with respect to the axis 8 a minimum radius of the second thrust ring 24b determined perpendicular to the axis 8 is smaller than a maximum radius of the protrusion 7d determined perpendicular to the axis 8.
Thus, along the axis 8 the second biasing member 9b is configured to be supported on the protrusion 7d via the second thrust ring 24b and to move the piston 7d in the second axial direction 8b when or as long as the protrusion 7d extends or at least partially extends beyond the zeroing member 110 in the first axial direction 8a until the second thrust ring 24b hits or strikes against the zeroing member 110. A biasing force the second biasing member 9b exerts on the zeroing member 110 and a frictional force between the rotatable gudgeon 111 and the housing 11 are such that the second biasing member 9b may not move the zeroing member 110 along the axis 8 against the frictional force between the rotatable gudgeon 111 and the housing 11. In this way, the zeroing member 110 limits movement of the second biasing member 9b in the second axial direction 8b.
In
As, starting from the situation illustrated in
The resulting situation is depicted in
In
Similar to the situations shown in
Like the hydraulic unit 100 of
For the sake of brevity and simplicity, in the following only those features of the hydraulic unit 200 of
In contrast to the zeroing device 101 of the hydraulic unit 100 of
Number | Date | Country | Kind |
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20 2022 106 186.6 | Nov 2022 | DE | national |