This application is the U.S. National Phase under 35. U.S.C. § 371 of International Application PCT/AU2020/051119, Oct. 16, 2020, which claims priority to Australian Patent Application No. 2019903940, filed Oct. 18, 2019. The disclosures of the above-described applications are hereby incorporated by reference in their entirety.
The present invention relates to swimming pool cleaners. More specifically the present invention relates to a mechanical suction pool cleaner.
Automatic pool cleaners endeavour to maintain cleanliness of a swimming pool with minimal if any, human interaction. Pool cleaners function like a vacuum cleaner to collect sand, leaves, debris and insects from the swimming pool. However, rather than being pushed along the surface of the pool floor by a person, an automatic pool cleaner is designed to move around the pool autonomously. In this regard, automatic pool cleaners are self-propelled devices which during operation attach to the surface (floor and walls) of the swimming pool by negative pressure (vacuum).
In general, there are two types of pool cleaners, namely electric cleaners and suction cleaners. Electric cleaners are driven by an electric motor connected by a flexible cable from an external power supply or the internal batteries. In contrast, suction pool cleaners are powered by an external vacuum and filtering system. More specifically, suction cleaners are driven by energy from flowing water through the cleaner which is connected to the pool's external filtration system by a flexible hose. Some suction cleaners propel themselves by interrupting water flow. The inertia force of the interrupted mass of water in the cleaner drives the cleaner forwards. As shown in
Another type of suction pool cleaner is driven by the energy of water flowing through a turbine. The rotating turbine is connected by cams or gears to wheels, legs or tracks, which propel the cleaner against the pool surface. Navigation across the surface is achieved by two methods. The first method involves slowly spinning the pool cleaner against the hose in a clockwise and anticlockwise direction a few times to make the cleaner travel in a circular pattern across the pool, as shown in
The most efficient way to clean a pool surface is by travelling in a Zigzag pattern across the pool surface. Electric cleaners achieve this by changing the direction and speed of two electric motors on each side of the cleaner. An electronic controller program precisely switches the travel direction of each side of the cleaner at different times, causing the cleaner to rotate typically 15° clockwise. After a set time the controller reverses the action causing the cleaner to rotate anticlockwise. After each rotation, the cleaner travels in strait lines with the net outcome being a zigzag cleaning pattern. By travelling in a zigzag pattern, a swimming pool can be cleaned in one hour or less with perfect surface coverage, saving wear and energy of the filtration system. Unlike electric cleaners, suction pool cleaners generally do not have electronic timers and the like and instead rely on mechanical means for controlling the cleaning pattern.
Furthermore, it takes considerable power to steer a suction pool cleaner, particularly tracked suction pool cleaners which have a pair of ground engaging, continuous rubber tracks driven by one or more drive wheels. With this type arrangement, steering is controlled by altering the speed and direction of each track. As the pool cleaner turns, the leading and trailing ends of the elongated footprint/contact patch provided by the tracks, skids sideways, perpendicular to the direction the tracks roll. In
A problem with tracked suction pool cleaners is that the turbine of a typical suction cleaner produces only a small amount of power in the range between 5 to 10 Watts. During a turning action, the power demand increases and this can overload the turbine causing it to stall. Furthermore, the suction force between the cleaner and the pool surface also increases the power required to undertake a turning manoeuver.
It would be desirable to provide a suction pool cleaner of the above described general type which has one or more improved features.
Any discussion of documents, devices, acts or knowledge in this specification is included to explain the context of the invention. It should not be taken as an admission that any of the material formed part of the prior art base or the common general knowledge in the relevant art on or before the priority date of the claims herein.
According to a first aspect of the invention, there is provided a suction pool cleaner for cleaning of a pool surface, the pool cleaner comprising a housing having a debris inlet for suction-drawn flow of water and debris, a first leg assembly and a second leg assembly, each leg assembly being pivotable with respect to the housing, each leg assembly having a rotatable loop track for moving the pool cleaner over the pool surface, the tracks being selectively rotatable in a first direction and an opposite second direction, wherein when the tracks are rotated in opposite directions to one another, the leg assemblies pivot with respect to the housing in opposite directions, thereby lifting the debris inlet away from the pool surface such that suction force between the debris inlet and the pool surface is reduced.
According to another aspect of the invention, there is provided a suction pool cleaner for cleaning of a pool surface, the pool cleaner comprising a housing, a first leg assembly and a second leg assembly, each leg assembly being pivotable with respect to the housing, each leg assembly having a rotatable loop track for moving the pool cleaner over the pool surface, a region of each track in contact with the pool surface defining a footprint, the tracks being selectively rotatable in a first direction and an opposite second direction, wherein when the tracks are rotated in opposite directions to one another to provide a turning movement to the pool cleaner, the leg assemblies pivot with respect to the housing in opposite directions, thereby reducing the footprint provided by each track such that less power is required to turn the pool cleaner.
The suction pool cleaner may further include a rotor driven by auto flow through the pool cleaner, a first gearbox for driving the first leg assembly and a second gearbox for driving the second leg assembly, each gearbox being in use driven by rotation of the rotor.
Each gearbox preferably includes a forwards gear for driving the corresponding leg assembly in said first direction and a backwards gear for driving the corresponding leg assembly in said opposite second direction.
Each leg assembly preferably includes a track drive gear for driving the loop track in said first and second directions. Further, the leg assemblies are preferably each pivotable with respect to the housing between a first position in which the track drive gear is engaged with the forwards gear, and a second position in which the track drive gear is engaged with the backwards gear.
Each gearbox may further include a cam for moving the corresponding leg assembly between the first position and the second position. The cam is preferably driven by rotation of the rotor and includes a valley portion and a hill portion, wherein transitioning from the valley portion to the hill portion pushes the leg assembly from the first position to the second position.
Each leg assembly may further include a cam follower mounted to a respective main body of each leg assembly. The cam follower is in abutment with the corresponding gearbox cam to move the leg assembly between the first position and the second position.
The hill portion is preferably provided on about 30% to 50% of a circumference of each cam.
The cam of the first gearbox is preferably advanced in comparison with the cam of the second gearbox such that a leading edge of the hill portion of the cam of the first gearbox pivots the leg assembly to the second position before a leading edge of the hill portion of the cam of the second gearbox pivots the second leg assembly to the second position.
The cam of the first gearbox is preferably advanced by about 12° to 20° in comparison to the cam of the second gearbox.
A trailing edge of the rear portion of the cam of the first gearbox returns the first leg assembly to the first position before a trailing edge of the hill portion of the cam of the second gearbox returns the second leg assembly to the first position.
The trailing edge of the cam of the second gearbox is preferably retarded by about 17° to 25° in comparison to the trailing edge of the cam of the first gearbox.
Each leg assembly is preferably biased towards the first position by a spring mounted between the main body of the leg assembly and corresponding gearbox. Further, each leg assembly preferably pivots approximately 3.5° when moving between the first position and the second position.
When the tracks are rotated in opposite directions to one another to pivot each leg assembly with respect to the housing in opposite directions, diagonally opposite ends of the leg assemblies are preferably lifted from contact with the pool surface.
To assist in further understanding the invention, reference will now be made to the accompanying drawings, which illustrate preferred embodiments. It is to be appreciated that these embodiments are given by way of illustration only and that the invention is not to be limited by these illustrations.
With reference to
The centrally located housing is preferably in the form as a turbine assembly (7). The turbine assembly (7) includes a turbine housing (11) and a rotor (9) located therein. The rotor (9) is positioned between a debris inlet (13), provided in a base region of the turbine housing (11) adjacent a floor surface of the pool, and an outlet (15) of the turbine housing (11). In operation, the turbine (9) is rotated about a horizontal axis by a flow of fluid moving through the turbine housing from the inlet (13) to the outlet (15) in the direction shown by the arrow in
The suction pool cleaner (1) further includes a first (right hand side) gearbox (17) for driving the first leg assembly (3), and a second (left hand side) gearbox (19) for driving the second leg assembly (5). In this regard, the first and second gearboxes (17, 19) are rigidly attached to the turbine assembly (7) with drive to the gearboxes (17, 19) being provided by a rotatable turbine gear (21), which projects from opposing sides of the rotor (9). The rotatable turbine gear (21) has a toothed profile which rotates with the rotor (9).
Each gearbox (17, 19) includes a forwards gear (23) and a backwards gear (25) which are both operatively driven by the turbine gear (21). Each gearbox further includes a direction reversing gear (27) which is rotated by the turbine gear (21) and in turn drives rotation of the backwards gear (25) in the opposite direction to the forwards gear (23). The forwards gear (23) functions to drive the corresponding leg assembly (3, 5) in a first (forwards) direction, and the backwards gear (25) functions to drive the corresponding leg assembly (3,5) in an opposite second (backwards) direction.
Each gearbox (17, 19) further includes a rotating cam (29) which is indirectly driven by the turbine gear (21) via a series of reduction train gears (31) illustrated in
Each leg assembly (3, 5) is pivotally mounted with respect to the housing. More specifically, each leg assembly (3, 5) is pivotally mounted with respect to the turbine housing (11), as illustrated in
Each leg assembly (3, 5) further includes a rotatable loop track (39) which is preferably made of a flexible (elastomeric) material. Each leg assembly (3, 5) further includes a track driving gear (41) which is selectively driven in a clockwise and anti-clockwise direction by the forwards gear (23) and the backwards gear (25). Each leg assembly (3, 5) further includes two brush wheels (43) at a lower forward and rear corner of each leg assembly (3, 5). The rotatable loop track (39) is stretched over the track driving gear (41) and two brush wheels (43) such that rotation of the track driving gear (41) is transmitted to the brush wheels (43) such that the brush wheels (43) and rotatable loop track (39) propel the pool cleaner (1) in a forwards and reverse direction by engaging with the pool surface. Each leg assembly (3, 5) further includes a cam follower which is preferably in the form of a roller (45) which is mounted to the main body (37) for rotational movement.
The suction pool cleaner (1) further includes a compression spring (47) mounted between each gearbox (17, 19) and corresponding main body (37) of the associated leg assembly (3, 5). The compression spring (47) functions to bias each leg assembly (3, 5) towards a first position in which the forwards gear (23) is engaged with the track driving gear (41). When the forwards gear (23) of both leg assemblies (3, 5) is in engagement with the track driving gears (41), the tracks (39) of both leg assemblies (3, 5) are rotated in the first (forwards) direction. The second (left hand side) leg assembly (5) is a mirror image of the first (right hand side) leg assembly (3). When both leg assemblies (3, 5) are driven in forwards and backwards direction, the suction pool cleaner (1) travels at approximately 4.5 mm per second.
In order to drive the leg assemblies (3, 5) in the opposite second (backwards) direction, the backwards gear (25) of both leg assemblies (3, 5) must instead be engaged with the track driving gear (41). In this regard, the backwards gear (25) rotates in the opposite direction to the forwards gear (23) by virtue of the direction reversing gear (27). In order to move the backwards gear (25) into engagement with the track driving gear (41), the cam (29) is provided with a hill portion (49) and a valley portion (51), as illustrated in
The shape of the cam (29) is illustrated in
Once both tracks (39) are moving backwards, the pool cleaner (1) will travel approximately three meters in a straight line, as illustrated in
When the track (39) of the right leg assembly (3) is travelling forwards while the track (39) of the left hand leg assembly (5) is still briefly moving backwards, the pool cleaner (1) will rotate from 15 to 45 degrees anti-clockwise. Once both tracks are moving in the same direction, the cleaner (1) will travel approximately three meters forward in a straight direction before repeating the travel cycle. In order to take into account backlash in cams gearing chain the timing angle from hill portion (49) to valley portion (51) is greater by 5 degrees than the timing angle from valley portion (51) to hill portion (49).
By travelling backwards and forwards whilst rotating the pool cleaner (1) clockwise and anti-clockwise in each direction, the pool cleaner (1) is advantageously able to undertake a cleaning path in a zig zag pattern as illustrated in
In an alternative embodiment, the left and right cams (29) can be driven by one gear chain from the turbine assembly (7). The speed, cam profiles as well as timing mentioned above have been given as an example only to explain the principles of the operation. They can easily be altered to make the travel speed, distance and rotation different to suit specific pool conditions.
As mentioned above in the background section, there are frictional forces which must be overcome in order to make a pool cleaner turn about its vertical axis. To reduce the frictional forces, the pivoting of the first and second leg assembly (3, 5) about the housing shaft (33) when switching the travel direction, advantageously lifts diagonally opposite ends of the cleaner (1) from the pool surface, as illustrated in
Number | Date | Country | Kind |
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2019903940 | Oct 2019 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2020/051119 | 10/16/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/072504 | 4/22/2021 | WO | A |
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Number | Date | Country | |
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20240093520 A1 | Mar 2024 | US |