Patent Grant
9550617
The present invention relates to a zipper which can be improved in unsealing ability and a zipper-equipped bag provided with such a zipper, in a zipper-equipped bag provided with an interlocking-type zipper so as to enable the bag to be resealed and unsealed after the bag is unsealed.
Zipper-equipped bag which are provided with an interlocking-type zipper (interlocking fitting tool) at their mouth parts where the content is taken in and out and can be resealed and unsealed after the bag is unsealed have been used in many fields such as foods, chemicals and miscellaneous goods (for example, Patent Documents 1, 2 and 3).
These zipper-equipped bags are usually produced in the following manner: a zipper formed into a tape form is prepared in advance and a base film as a bag raw material is sealed with the zipper to make a bag.
Patent Document 1: Japanese Patent Application Laid-Open No. 2004-244027
Patent Document 2: Japanese Patent Application Laid-Open No. 2000-355336
Patent Document 3: Japanese Patent Application Laid-Open No. 2004-276925
In the meantime, this type of zipper-equipped bag is generally so constituted that it can be unsealed by tearing a bag raw material at the unsealing part by the hand without using scissors or the like. However, if the bag raw material is not well torn, it causes inconvenience in use after the bag is unsealed.
For example, if the bag raw material is cut so excessively when the bag is unsealed that the part to be held by the hand when the bag is unsealed by releasing the interlocking of the zipper or the sizes of this part are uneven, the bag is put in the state where it is unsealed with difficulty. Also, if even the zipper is cut by mistake when the bag raw material is torn, resealing with the zipper cannot be attained.
For this, various proposals have been offered to be able to tear the fixed position of the bag raw material.
For example, in Patent Document 1, a bag is reported in which an easily cuttable resin layer having a specific composition is disposed at the tape part of a zipper (bandy fitting tool) and the bag is unsealed along this easily cuttable resin layer.
However, in the bag proposed in Patent Document 1, the easily cuttable resin layer is formed of a composition including a mixture of two types of resin such that the direction in which the bag is unsealed is fixed by breaking the easily cuttable resin layer when the bag is unsealed. There is therefore the problem that fibrous cutting scum is generated on the broken surface, with the result that the content is contaminated with such cutting scum.
Also, in the case of the zipper of Patent Document 1, it is necessary to prevent the easily cuttable resin layer from being heated by the heat from a heat seal bar when the zipper is bound with a base film used as a bag raw material by sealing such that the easily cuttable resin layer is prevented from adhering to the base film (for example, Patent Document 1, Paragraph No. [0018]). This zipper has the problem that, for example, not only it is necessary to prepare a heat seal bar having a predetermined seal surface but also strict alignment is required when the zipper is bound with the base film by sealing, requiring troublesome time and labor for the binding of the zipper with the base film. This zipper has therefore a large problem which must be improved to produce a zipper-equipped bag in an efficient manner.
Also, in Patent Document 2, a zipper-equipped bag (fastener bag) is proposed which is so devised that a cut tape is fixed to between a male zipper member and a female zipper member provided inside of a baggy container produced by binding the side edges of one lapping material with each other by heat sealing and a part of the baggy container is cut by the cut tape to unseal the container.
Although general automatic packaging machines may be applied to the fastener bag of Patent Document 2, so that this fastener bag makes it possible to avoid the complication of apparatuses and troublesome workings. The packaging means includes, heat-sealing the side edge of the lapping material fitted with the zipper to make a cylinder body, heat-sealing the opening part of one of both ends in the longitudinal direction of the zipper and then filling the content from the opening part of the other end (see Patent Document 2, Paragraph No. [0023]).
For this reason, the shape of the fastener bag described in Patent Document 2 is limited to a flat form and it is difficult to apply this fastener bag to a standing bag which can be formed to be self-stood and has come to be frequently used in recent years. Also, because the zipper and the cut tape are constituted as separate bodies, the zipper and the cut tape must be installed separately (see Paragraph No. [0020]). This is the reason why a further improvement in production efficiency is desired.
Also, Patent Document 3 proposes a zipper-equipped bag (packaging bag) which is so constituted that an unsealing string is fitted to the band base part of the zipper (interlocking tool) in an embedded state along the longitudinal direction and the bag can be unsealed with a fixed orientation by pulling the unsealing string.
The zipper of Patent Document 3 is free from a problem such as those mentioned above which are involved in Patent Document 1 and also, it is unnecessary to fit the zipper and the unsealing string separately to the base film by sealing. This zipper-equipped bag is very superior also in production efficiency.
However, when the bag is unsealed by pulling the unsealing string, it is necessary to tear the band base part together with the base film and therefore, power is required to unseal and it is therefore pointed out that the bag is unsealed with difficulty by a powerless person.
In the conventional art technologies as mentioned above, each bag can be unsealed by tearing a fixed position of a bag raw material using a cut tape or an unsealing string and therefore, it is not inconvenient in use after unsealed. However, there is a room for improvement to comply with an increased demand for better performance in the market.
The present invention has been proposed to solve the problems involved in the foregoing conventional art technologies. It is an object of the present invention to provide a zipper which can be improved in the tearing-unsealing ability of a zipper-equipped bag and also to provide a zipper-equipped bag.
A zipper according to the present invention includes paired male member having a male projection and female member having a female projection which are interlocked with each other, the zipper being fitted to a bag and enabling the bag to be resealed and unsealed after the bag is unsealed, wherein a tearing guide strip is integrated with at least one of the base parts of the male member and female member and the tearing guide strip can be separated from the base part of the male member or female member.
A bag equipped with the zipper having such a structure according to the present invention can be easily unsealed by pulling the tearing strip to tear a bag raw material and also, the force required for unsealing can be reduced to the utmost by adjusting the binding condition of the tearing guide strip to the base part of male member or female member properly. It is therefore possible to improve the unsealing ability with ease.
Also, the zipper according to the present invention may have a structure in which in the state where it is fitted to the bag, a tearing guide strip is integrated with the end part in the width direction of the base part of the male member and/or base part of the female member positioned on the unsealing side of the bag, and the above tearing guide strip can be peeled from the above end part at the binding interface between the both.
Such a structure reduces a resistant feel when the bag raw material on the unsealing side against the zipper is torn to unseal the bag and also, it is possible to guide the direction of tearing with a fixed orientation such that the bag raw material is torn linearly along the longitudinal direction of the zipper since the tearing guide strip is integrated with the zipper such that it can be peeled from the zipper by interfacial peeling at the binding interface. For this, the bag is easily unsealed, the unsealing mouth to be formed after the bag is unsealed is formed in a well shape-reproducible manner and the bag obtained after unsealed is not resultantly inconvenient in use. Moreover, since the tearing guide strip is separated as a result of the interfacial peeling at the binding interface at which the tearing guide strip is bound with the zipper, no cutting scum is generated at the peeled surface.
Also, the zipper according to the present invention may have a structure in which the base part of the male member and/or the base part of the female member provided with the tearing guide strip is provided with a thickened part along the longitudinal direction in the part thereof in the vicinity of the tearing guide strip.
Even if the direction in which the bag raw material is torn is directed to the zipper side, such phenomenon is prevented that the zipper is torn to the vicinity of the interlocking part so that the part to be held by the hand when the interlocking of the zipper is released to reseal the bag is lost. Also, the direction in which the bag raw material is torn can be corrected to the normal direction.
The zipper according to the present invention may have a structure in which in the state where the male member is interlocked with the female member, the base part of one of the male member and the female member is extended projecting toward the unsealing side of the bag such that the length of its width is larger than that of the base part of the other of the male member and the female member, the tearing guide strip is integrated with the surface side on which the male projection or female projection is formed in the extended part of the base part of one of the male member and female member and the tearing guide strip is peelable from the base part of one of the male member and the female member.
Because in such a structure, the tearing guide strip is integrated with one of the male member and female member in such a manner as to be separable by peeling from the zipper, this reduces a resistant feel when the bag raw material on the unsealing side against the zipper is torn to unseal the bag. Also, because the part where the tearing guide strip is provided is projected more closely to the unsealing side than that of the other of the male member or female member, the direction of tearing can be guided with a fixed orientation such that the bag raw material is torn linearly along the longitudinal direction of the zipper without being disturbed by the other of the male member or female member.
For this reason, the bag is easily unsealed and the unsealing mouth formed after unsealed is formed in a well shape-reproducible manner and the bag obtained after unsealed is not resultantly inconvenient in use.
Also, the zipper according to the present invention may have a structure in which the tearing guide strip may be provided with a heat seal layer made of a resin that can be bound with the raw material forming the bag by heat sealing on the surface facing the raw material forming the bag by binding strength higher than the peeling strength between the tearing guide strip and the base part of one of the base part of the male member and the female member on which the tearing guide strip is to be formed when the zipper is fitted to the bag.
This makes it possible to effectively avoid the phenomenon that peeling is caused between the tearing guide strip and the bag raw material in unsealing and to allow the peeling of the tearing guide strip from the zipper to prevail.
Also, according to the present invention, the zipper is configured such that the peeling strength between the zipper and the tearing guide strip is preferably 15 N/15 mm or less.
This reduces the force required to peel the tearing guide strip from the zipper and therefore, a good unsealing feel is obtained because the force tearing the bag raw material is substantially the force required to unseal the bag.
Also, the tearing guide strip preferably has a higher rigidity than the base part of the male member and/or base part of the female member on which the tearing guide strip is to be provided. More specifically, the tensile elastic modulus of the tearing guide strip is preferably 1.3 to 4 times that of the base part.
This makes it possible to prevent the tearing guide strip from being broken by material destruction, bringing about good peeling and making it possible to avoid any trouble to the tearing of the bag raw material.
Also, a zipper-equipped bag according to the present invention includes a zipper fitted thereto and provided with paired male member having a male projection and female member having a female projection which are interlocked with each other and enabling the bag to be resealed and unsealed after the bag is unsealed, wherein a tearing guide strip is integrated with the base part of the male member and/or the base part of the female member which are provided in the zipper at the end part in the width direction positioned on the unsealing side of the bag in such a manner that it can be separated from the base part at the binding interface between the end part and the tearing guide strip.
Such a structure reduces a resistant feel when the bag is unsealed and also, the tearing guide strip linearly guides the direction of tearing with a fixed orientation such that the bag raw material is torn linearly along the longitudinal direction of the zipper. Therefore, the bag is easily unsealed and the unsealing mouth formed after unsealed is formed in a well shape-reproducible manner and the bag obtained after unsealed is not resultantly inconvenient in use.
Also, another zipper-equipped bag according to the present invention includes a zipper fitted thereto and provided with paired male member having a male projection and female member having a female projection which are interlocked with each other and enabling the bag to be resealed and unsealed after the bag is unsealed, wherein the base part of one of the male member or the female member is extended such that the length in the width direction is longer toward the unsealing side than that of the other of the base parts of the male member and female member, the tearing guide strip is integrated with the surface on which the male projection or the female projection is formed in the extended part of the base part of one of the male member and the female member in a freely peelable manner and also, the tearing guide strip is bound with the same surface on which the other of the male member or the female member is bound with the raw material forming the bag.
Such a structure reduces a resistant feel when the bag is unsealed and also, the tearing guide strip linearly guides the direction of tearing with a fixed orientation such that the bag raw material is torn linearly along the longitudinal direction of the zipper. Therefore, the bag is easily unsealed and the unsealing mouth formed after unsealed is formed in a well shape-reproducible manner and the bag obtained after unsealed is not resultantly inconvenient in use.
Also, another zipper-equipped bag according to the present invention may have a structure in which the surface on the side on which the male projection or the female projection is formed along the end edge of the extended part of the base part of one of the male member and the female member is bound with the same surface with which the male member or the female member of the raw material forming the bag is bound to fit the zipper.
This eliminates the necessity of releasing the interlocking of the zipper when the content is filled, thereby making it possible to avoid the adhesion of the content to the interlocking part of the zipper.
The present invention ensures that the tearing guide strip is integrated with at least one of the male member and the female member such that it is separated by peeling, whereby the bag equipped with the zipper can be easily unsealed by only pulling the tearing guide strip to tear the bag raw material. Also, the force required for unsealing can be reduced to the utmost by adjusting the binding condition of the tearing guide strip to the base part of the male member or female member properly. It is therefore possible to improve the unsealing ability with ease.
Preferred embodiments according to the present invention will be explained with reference to the drawings.
First, a zipper-equipped bag of a first embodiment according to the present invention will be explained.
A bag 1 shown in
Also, in the example illustrated, the upper edge of the bag 1 is unsealed part. After the content is filled, a top seal 13 is provided.
The zipper 2 in this embodiment is constituted of paired male member 2a and female member 2b as shown in
The male member 2a is provided with a base part 21a formed continuously like a tape. A male projection 22a constituted of a head part 221a and a connecting part 222a connecting the head part 221a with the base part 21a is provided on one surface of the base part 21a and these parts are formed to be integrated continuously. Then, the other surface of the base part 21a is bound with the base film 10a by heat sealing. Similarly, the female member 2b is provided with a base part 21b formed continuously like a tape. A female projection 22b constituted of a pair of hook parts 221b and 221b is provided on one surface of the base part 21b and these parts are formed to be integrated continuously. Then, the other surface of the base part 21b is bound with the base film 10b by heat sealing.
In the zipper 2 constituted in this manner, the head part 221a of the male projection 22a is fitted in a space formed between the hook parts 221b and 221b of the female projection 22b, whereby the male projection 22a and the female projection 22b are interlocked with each other. Thereby the takeout port of the bag 1 can be sealed (resealing) after the bag is unsealed by the zipper 2. When the interlocking of the zipper 2 (interlocking between the male projection 22a and the female projection 22b) is released, the takeout port of the bag 1 can be unsealed.
The specific shapes of the male projection 22a and female projection 22b are not limited to those shown in the figure as long as these projections have fitting shapes which are paired and interlocked with each other.
The male member 2a and the female member 2b may be formed, for example, by extrusion molding of a thermoplastic resin and the like. As the thermoplastic resin such as, for example, a polyolefin type resin such as polypropylene, low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE), and an ethylene/methacrylic acid copolymer may be used. The male member 2a and the female member 2b may have a multilayer structure using plural resins in consideration of the interlocking ability between the male member 2a and the female member 2b, the sealing strength and heat sealing characteristics of the male member 2a and the female member 2b with the base films 10a and 10b.
Also, the same thermoplastic resin made into a film form may be used for the base films 10a and 10b in consideration of the sealing strength and heat sealing characteristics with the zipper 2 (male member 2a and female member 2b). The base films 10a and 10b may have a multilayer structure to allow these films to exhibit various functions as the bag. In this case, for example, the inside layer to be the inside surface of the bag 1 is formed of the same thermoplastic resin as above as the heat seal layer for the zipper 2. Also, biaxially oriented nylon, biaxially oriented polyethylene terephthalate or biaxially oriented polypropylene may be laminated together with the heat seal layer as the outside surface of the bag 1, and a barrier layer made of an aluminum foil or an ethylene/vinyl alcohol copolymer film may be laminated as an intermediate layer.
In this embodiment, as shown in
At this time, the peeling strength between the tearing guide strip 23 and the male member 2a is designed to be preferably 15 N/15 mm or less. When the peeling strength exceeds this value, there is a fear that cohesive peeling is caused to generate cutting scum. Also, the force required to separate the tearing guide strip 23 from the male member 2a by peeling is increased and it is therefore difficult to obtain a good unsealing feel. Moreover, such a disorder arises that when the bag 1 is unsealed, the tearing guide strip 23 is not separated from the male member 2a but the direction of tearing is toward to the male member 2a, causing a fear that the base part 21a of the male member 2a is eventually torn.
Here, the peeling strength between the tearing guide strip 23 and the male member 2a means the largest load found when the both put in a bound state are cut into a test piece having a width of 15 mm and the test piece is subjected to a tensile tester carried out at a measuring atmospheric temperature of 23° C. at a tensile rate of 200 mm/min to peel the both from each other along the direction perpendicular to the direction of the width of the test piece.
A heat seal layer 232 made of a resin which can be bound with the base film 10a by heat sealing is disposed on the surface of the base material 231 facing the base film 10a of the base material 231 and the tearing guide strip 23 is designed to bind with the part where the base film 10a is torn when the bag 1 is unsealed as will be explained later.
At this time, the binding strength between the base film 10a and the tearing guide strip 23 is preferably made to be larger than the peeling strength between the tearing guide strip 23 and the male member 2a. It is thereby possible to efficiently avoid the peeling of the tearing guide strip 23 from the base film 10a in unsealing and to allow the peeling of the tearing guide strip 23 from the male member 2a to prevail.
The zipper 2 in this embodiment which is provided with the tearing guide strip 23 like this may be fitted to the bag 1 by heat sealing in the same manner as in the case of conventionally known zippers without using a specific heat seal bar.
In the example illustrated, the heat seal layer 232 is disposed such that a gap 233 is formed at a position apart from the end part of the base part 21a of the male member 2a so as not to hinder the peeling of the tearing guide strip 23 from the male member 2a. Also, if the base material 231 is bound with the male member 2a in a freely peelable manner and can be bound with the base film 10a by a higher binding strength than the peeling strength required separating the male member 2a, by heat sealing, the heat seal layer 232 may be eliminated as desired.
In this embodiment, the tearing guide strip 23 may be integrated with the male member 2a simultaneously when the male member 2a is molded, for example, by extrusion-supplying the material forming the tearing guide strip 23 to one of the end parts in the width direction so as to carry out co-extrusion.
As the resin forming the base material 231, a resin incompatible with the resin used for the male member 2a may be selected. For example, in the case of using polyethylene for the male member 2a, polypropylene may be used for the base material 231. On the other hand, polypropylene is used for the male member 2a, a polyester resin such as polyethylene terephthalate and polybutylene terephthalate may be used. A modifier may be added properly to these resins, to thereby adjust the peeling strength between the both such that the both are peeled at the interface between them.
Also, as the resin forming the heat seal layer 232, one which has sufficient binding strength with the base film 10a and the base material 231 and is resistant to peeling from these materials when the bag 1 is unsealed is properly selected. For example, when polyethylene is used for the base film 10a (or the heat seal layer for the male member 2a of the base film 10a) and polypropylene is used for the base material 231, metallocene type linear low-density polyethylene may be used. Also, when polyethylene is used for the base film 10a (or the heat seal layer for the male member 2a of the base film 10a) and polybutylene terephthalate is used for the base material 231, a modified polyolefin type resin such as maleic acid anhydride modified polypropylene may be used.
Also, the tearing guide strip 23 preferably has a higher rigidity than the base part 21a of the male member 2a to allow itself to be well separated from the male member 2a without being disturbed by material destruction when it is separated from the male member 2a and not to give hindrance to tearing of the base film 10a. More specifically, the tensile elastic modulus of the tearing guide strip 23 is preferably 1.3 to 4 times that of the base part 21a of the male member 2a. At this time, the tensile elastic modulus of the tearing guide strip 23 is particularly preferably in a range from 300 to 2500 MPa.
When the tensile elastic modulus of the tearing guide strip 23 exceeds the above range, the tearing guide strip 23 is broken when the bag 1 is unsealed, leading to such a disorder that the bag 1 is unsealed with difficulty.
On the other hand, when the tensile elastic modulus of the tearing guide strip 23 is less than the above range, the tearing guide strip 23 has only insufficient rigidity, causing a hindrance to the peeling from the male member 2a or the tearing of the base film 10a.
Moreover, such a disorder is caused that the tearing guide strip 23 is broken and the bag 1 cannot be unsealed resultantly.
Also, according to such as the material, or the degree of orientation of the base film 10a, the base film 10a is not torn along the part where it is bound with the tearing guide strip 23 but the direction of tearing is toward to the part where it is bound with the male member 2a, and in this case, there is the case where the male member 2a is torn together with the base film 10a.
In order to avoid such an event, a convex streak 24 is disposed along the longitudinal direction of the male member 2a at a part close to the tearing guide strip 23 on the base part 21a of the male member 2a and the part is thickened than other part in the example illustrated. Thereby, even if the direction of tearing the base film 10a is toward to the part where it is bound with the male member 2a and a part of the male member 2a is torn, it is so devised that this convex streak 24 prevents the male member 2a from being further torn and also corrects the tearing direction of the base film 10a to the normal direction, that is, the direction along the part bound with the tearing guide strip 23.
Though in the example illustrated, one convex streak 24 is disposed, plural convex streaks 24 may be disposed. There is no particular limitation to the specific shape of the thickened part insofar as it prevents the occurrence of the phenomenon that the zipper 2 (male member 2a) is torn, so that the zipper 2 cannot be interlocked by the presence of the thickened part at the part close to the tearing guide strip 23 when the tearing direction of the base film 10a is shifted, and the thickened part can correct the tearing direction of the base film 10a to the normal direction.
The bag 1 provided with such the zipper 2 is unsealed by pulling the tearing guide strip 23 to thereby tear the part of the base film 10a which is bound with the tearing guide strip 23. At the part that has been torn, an unsealing mouth 14 which is to be a port in and from which the content is taken is formed, as shown in
The tearing guide strip 23 (base material 231) is integrated with the male member 2a along the end part of the base part 21a of the male member 2a such that it is separated from the male member 2a by interfacial peeling at the binding interface when the bag 1 is unsealed. Therefore, the resistant feel when the bag 1 is unsealed is reduced and also, the tearing guide strip 23 linearly guides the direction of tearing with a fixed orientation such that the base film 10a is torn linearly along the longitudinal direction of the zipper 2.
Therefore, the bag 1 is easily unsealed and the unsealing mouth 14 to be formed after the bag 1 is unsealed is formed in a well shape-reproducible manner and the bag 1 obtained after unsealed is not resultantly inconvenient in use. Moreover, the tearing guide strip 23 is separated from the male member 2a by interfacial peeling at the binding interface and therefore, no scum is generated on the peeled surface unlike the case shown in the aforementioned Patent Document 1.
Here, an example of a specific means of tearing the base film 10a by the tearing guide strip 23 to unseal the bag 1 is shown in
In the example illustrated, half-cut treatment has been carried out in such a manner as to form a lug 12 penetrating through a part where the side seal 11 on which the tearing guide strip 23 is positioned is formed. It is so devised that at this time, the base film 10b constituting a part of the lug 12 is cut off from the other part of the base film 10b and the base film 10a constituting a part of the lug 12 is cut off from a part other than the part torn when the base film 10a is unsealed, to form the lug 12 in the state where the tearing guide strip 23 is sandwiched between the separated base films 10a and 10b.
When the lug 12 is constituted in this manner, the lug 12 is, as is illustrated, picked up to pull the tearing guide strip 23, whereby the base film 10a is torn by the tearing guide strip 23 to form the unsealing mouth 14.
According to this embodiment, as mentioned above, the tearing guide strip 23 is integrated with the zipper 2 such that it is separated from the zipper 2 by interfacial peeling at the binding interface. Therefore, a resistant feel is reduced when the bag raw material on the unsealing side against the zipper 2 is torn to unseal the bag 1, and also, the tearing guide strip 23 works so as to guide the direction of tearing with fixed orientation such that the bag raw material is linearly torn along the longitudinal direction of the zipper 2. Therefore, the bag 1 is easily unsealed and the unsealing mouth 14 formed after the bag 1 is unsealed is formed in a well shape-reproducible manner and the bag 1 obtained after unsealed is not resultantly inconvenient in use.
Moreover, the tearing guide strip 23 is separated by interfacial peeling at the binding interface and therefore, no scum is generated on the peeled surface.
Also, in this embodiment, the following modifications of the embodiment are possible without impairing such effects.
For example, the tearing guide strip 23 may be provided with a guide member 25 on the end part opposite to the side bound with the base part 21a of the male member 2a along the longitudinal direction of the end part as shown in
At this time, the tearing guide strip 23 is integrated with the guide member 25 in the same binding condition as in the case binding to the base part 21a of the male member 2a, specifically, in the condition that the peeling strength is preferably 15 N/15 mm or less so as to enable interfacial peeling at the binding interface. Also, in the case where the tearing guide strip 23 is provided with the heat seal layer 232, it is so devised that the same gap 233 is formed between the heat seal layer 232 and the guide member 25. Also, the guide member 25 may be formed and integrated with the male member 2a simultaneously when the male member 2a is molded in such a manner as to carry out co-extrusion together with the tearing guide strip 23 by using the same resin material that is used for the male member 2a.
The resin material used for the guide member 25 may be different from that for the male member 2a. No particular limitation is imposed on the type of resin material used for the guide member 25 insofar as the guide member 25 can be bound with the tearing guide strip 23 in such a manner as not to hinder the tearing guide strip 23 from tearing the base film 10a in almost parallel to the zipper 2.
The provision of the guide member 25 as mentioned above makes it possible to efficiently avoid the phenomenon that when the tearing guide strip 23 is pulled to tear the base film 10a, the base film 10a is torn in a direction toward the top seal 13 side. Particularly, in the case where, as shown in
Here, in the example shown in
Such a structure makes it possible more exactly to tear the base film 10a of the bag 1 with ease by the tearing guide strip 23. This reason is as follows.
Specifically, generally the zipper 2 (male member 2a and female member 2b) and the bag 1 (base films 10a and 10b) are formed using the chemically same materials to bind the male member 2a and female member 2b of the zipper 2 firmly with the base films 10a and 10b of the bag 1 respectively by heat sealing. For example, linear low-density polyethylene (or linear low-density polyethylene polymerized using a metallocene catalyst) may be selected as the base films 10a and 10b (or heat seal layers (not shown) laminated on the base films 10a and 10b), low-density polyethylene may be selected as the male member 2a and female member 2b of the zipper 2 and polypropylene may be selected as the base material 231 of the tearing guide strip 23.
If the base material 231 of the tearing guide strip 23 is in contact with the base film 10b on the opposite side in the case of selecting resin materials in this combination, the base material 231 of the tearing guide strip 23 is firmly bound with the base film 10a (or heat seal layers (not shown) laminated on the base films 10a and 10b) on the opposite side in the vicinity of the side seal 11 of the bag 1. This makes difficult to tear the base film 10a by the tearing guide strip 23. In a typical case, this results in that the bag 1 cannot be unsealed. However, such a disorder can be efficiently avoided by preventing the base material 231 of the tearing guide strip 23 from being brought into contact with the base film 10b disposed on the opposite side.
Also, in the above embodiment, the tearing guide strip 23 is disposed on the male member 2a side. However, the tearing guide strip 23 may be disposed on the female member 2b side. The tearing guide strip 23 may be disposed on both the male member 2a and the female member 2b, so that the bag 1 can be unsealed from either the surface side (base film 10a side) or the backside (base film 10b side). Moreover, the positional relationship between the male member 2a and the female member 2b may be reversed to that of the example shown in
Also, in the above embodiment, the male member 2a and female member 2b of the zipper 2 are bound with the base film 10a and the base film 10b respectively by sealing to thereby fit the zipper 2 to the bag 1. The fitting means of the zipper 2 is not limited to the above case and for example, the fitting means as shown in
Specifically, the male member 2a is bound with the base film 10a by heat sealing and the edge of the surface of the base part 21b of the extended female member 2b on the side provided with the female projection 22b may be fitted by heat sealing to the base film 10a at a corresponding position closer to the upper edge side of the bag 1 than the position of the male member 2a.
Such a fitting means enables the content to be filled in the bag 1 from the between the female member 2b and the base film 10b. Therefore, when the content is filled in the bag 1, it is unnecessary to release the interlocking of the zipper 2 and it is also possible to avoid the adhesion of the content to the interlocking part of the zipper 2. Such a fitting means is particularly preferable in a standing bag as shown in
Here,
Also, the shape of the zipper-equipped bag according to the present invention is not limited to those like standing bags, but may be desired shapes like flat bags and the like as shown in
Moreover, as to each of two tearing guide strips 23 shown in
Also, the unsealing means of the bag 1 is not limited to that of the above embodiment. For example, as shown in
Even in the case of adopting such an unsealing means, the tearing guide strip 23 may be provided on one of the male member and the female member. Also, the notch 12 may be disposed on only one of the right and left side of the side edge of the bag 1 if it is situated on the same line as the peeling part of the tearing guide strip 23.
Next, a zipper-equipped bag of a second embodiment according to the present invention will be explained.
Also, in the example illustrated, the upper edge of the bag 1 is unsealed part. After the content is filled, a top seal 13 is provided.
Here,
The zipper 2 in this embodiment is constituted of paired male member 2a and female member 2b as shown in
The male member 2a is provided with a base part 21a formed continuously like a tape. A male projection 22a constituted of a head part 221a and a connecting part 222a connecting the head part 221a with the base part 21a is provided on one surface of the base part 21a and these parts are integrated. Similarly, the female member 2b is provided with a base part 21b formed continuously like a tape. A female projection 22b constituted of a pair of hook parts 221b and 221b is provided on one surface of the base part 21b and these parts are integrated.
In the zipper 2 constituted like this manner, the head part 221a of the male projection 22a is fitted in a space formed between the hook parts 221b and 221b of the female projection 22b, whereby the male member 2a and the female member 2b are interlocked with each other. Thereby the takeout port of the bag 1 can be sealed (resealing) after the bag is unsealed by the zipper 2. When the interlocking of the zipper 2 (interlocking between the male projection 22a and the female projection 22b) is released, the takeout port of the bag 1 can be unsealed.
The specific shapes of the male projection 22a and female projection 22b are not limited to those shown in the figure as long as these projections have fitting shapes which are paired and interlocked with each other.
Also, in the zipper 2 of this embodiment in the condition that the male member 2a and the female member 2b are interlocked with each other and fitted to the bag 1, the base part 21b of the female member 2b in the width direction of the base part 21b is extended so as to be projected to the side where the top seal 13 is to be provided, such that the length of the base part 21 in the width direction is larger than that of the base part 21a of the male member 2a as shown in
Here, in the example illustrated, the tearing guide strip 23 is disposed apart from the edge of the extended part 211 side of the base part 21b of the female member 2b to secure its heat seal surface with the base film 10a along the edge of the extended part 211 side of the base part 21b of the female member 2b.
When the tearing guide strip 23 is formed on the base part 21b of the female member 2b, the peeling strength between the tearing guide strip 23 and the base part 21b is designed to be preferably 15 N/15 mm or less. When the peeling strength exceeds this value, there is a fear that the force required to separate the tearing guide strip 23 from the base part 21b by peeling is increased and it is therefore difficult to obtain a good unsealing feel. Moreover, such a disorder arises that the extended part 211 is also torn.
Also, although the peeling of the tearing guide strip 23 may be any of interfacial peeling and cohesive peeling, the former is preferable. The interfacial peeling can prevent peeling scum from being produced on the peeled surface after the tearing guide strip 23 is separated from the base part 21b.
Here, the peeling strength between the tearing guide strip 23 and the base part 21b means the largest load found when the both put in a bound state are cut into a test piece having a width of 15 mm and the test piece is subjected to a tensile tester carried out at a measuring atmospheric temperature of 23° C. at a tensile rate of 200 mm/min to peel the both from each other along the direction perpendicular to the direction of the width of the test piece.
Also, in the example illustrate, the tearing guide strip 23 is provided with a heat seal layer 232 made of a resin which can be bound with the base film 10a by heat sealing on the surface opposite to the binding interface of the base part 21b with the female member 2b, namely, on the surface facing the base film 10a and the tearing guide strip 23 is designed to be bound by sufficient binding strength with the part where the base film 10a is torn when the bag 1 is unsealed as will be explained later.
At this time, the binding strength between the base film 10a and the tearing guide strip 23 is preferably made to be larger than the peeling strength between the tearing guide strip 23 and the female member 2b. It is thereby possible to efficiently avoid the peeling of the tearing guide strip 23 from the base film 10a and to allow the peeling of the tearing guide strip 23 from the base part 21b to prevail.
The zipper 2 in this embodiment which is provided with the tearing guide strip 23 like this may be fitted to the bag 1 by binding the surface of the base part 21a of the male member 2a which surface is opposite to the surface on which the male projection 22a is formed and the surface of the base part 21b of the female member 2b on which surface the female projection 22b along the edge of the extended part 211 with the same surface of the base film 10a by heat sealing. At this time, the tearing guide strip 23 is also bound with the base film 10a by heat sealing.
If the zipper 2 is fitted to the bag 1 in this manner, the content can be filled from the space between the female member 2b and the base film 10b. Therefore, when the content is filled in the bag 1, it is unnecessary to release the interlocking of the zipper 2 and it is also possible to avoid the adhesion of the content to the interlocking part of the zipper 2. Such a fitting means is particularly effective for a standing bag limited in the port for filling the content as shown in
Also, if the tearing guide strip 23 is bound with the base part 21b in a freely peelable manner and can be bound with the base film 10a by a higher binding strength than the peeling strength from the female member 2b by heat sealing, the heat seal layer 232 may be eliminated as desired.
In this embodiment, the male member 2a and the female member 2b may be formed, for example, by extrusion molding of a thermoplastic resin. As the thermoplastic resin, for example, a polyolefin type resin such as polypropylene, low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE) and an ethylene/methacrylic acid copolymer may be used. The zipper 2 may have a multilayer structure using plural resins in consideration of the interlocking ability between the male member 2a and the female member 2b, the sealing strength and heat sealing characteristics of the zipper 2 with the base films 10a and 10b.
Also, the same thermoplastic resin made into a film form may be used for the base films 10a and 10b in consideration of the sealing strength with the zipper 2 (male member 2a and female member 2b) and heat sealing characteristics. The base films 10a and 10b may have a multilayer structure to allow these films to exhibit various functions as the bag. In this case, for example, the inside layer to be the inside surface of the bag 1 is formed of the same thermoplastic resin as above as the heat seal layer for the zipper 2. Also, biaxially oriented nylon, biaxially oriented polyethylene terephthalate or biaxially oriented polypropylene may be laminated as the outside surface of the bag 1, and a barrier layer made of an aluminum foil or an ethylene/vinyl alcohol copolymer film may be laminated as an intermediate layer.
The tearing guide strip 23 and the heat seal layer 232 may be integrated with the female member 2b simultaneously when the female member 2b is extrusion-molded, for example, by extrusion-supplying the material forming these parts so as to carry out co-extrusion when the female member 2b is extrusion-molded.
As the resin forming the tearing guide strip 23, a resin incompatible with the resin used for the female member 2b may be selected. For example, in the case of using polyethylene for the female member 2b, polypropylene may be used as the resin forming the tearing guide strip 23. On the other hand, when polypropylene is used for the female member 2b, a polyester resin such as polyethylene terephthalate and polybutylene terephthalate may be used as the resin forming the tearing guide strip 23. A modifier may be added properly to these resins, to thereby adjust the peeling strength between the both.
Also, as the resin forming the heat seal layer 232, one which has sufficient binding strength with the base film 10a and the tearing guide strip 23 and is resistant to peeling from these materials when the bag 1 is unsealed is properly selected. For example, when polyethylene is used for the base film 10a (or the heat seal layer for zipper 2) and polypropylene is used for the tearing guide strip 23, metallocene type linear low-density polyethylene may be used. Also, when polypropylene is used for the base film 10a (or the heat seal layer for the zipper 2) and polybutylene terephthalate is used for the tearing guide strip 23, a modified polyolefin type resin such as maleic acid anhydride modified polypropylene or a resin containing the modified polyolefin type resin may be used.
Also, the tearing guide strip 23 preferably has a higher rigidity than the base part 21a of the female member 2b to allow itself to be well separated from the female member 2b without being destroyed by material destruction when it is separated from the female member 2b and to give no hindrance to tearing of the base film 10a. More specifically, the tensile elastic modulus of the tearing guide strip 23 is preferably 1.3 to 4 times that of the base part 21a of the male member 2a. At this time, the tensile elastic modulus of the tearing guide strip 23 is particularly preferably in a range from 300 to 2500 MPa.
When the tensile elastic modulus of the tearing guide strip 23 exceeds the above range, the tearing guide strip 23 is broken when the bag is unsealed, leading to such a disorder that the bag is unsealed with difficulty.
On the other hand, when the tensile elastic modulus of the tearing guide strip 23 is less than the above range, the tearing guide strip 23 has only insufficient rigidity, causing a hindrance to the peeling from the male member 2a or the tearing of the base film 10a.
Moreover, such a disorder is caused that the tearing guide strip 23 is broken and the bag 1 cannot be unsealed resultantly.
The bag 1 provided with the zipper 2 is unsealed by pulling the tearing guide strip 23 to tear the part of base film 10a bound with the tearing guide strip 23. An unsealing mouth 14 which is to be a mouth for taking in or out the content is formed at the place left after the above part is torn as shown in
As mentioned above, the tearing guide strip 23 is integrated with the extended part 211 of the base part 21b of the female member 2b along the longitudinal direction of the extended part 211 such that it is separated from the female member 2b by peeling. Therefore, the bag 1 is decreased in resistant feel in unsealing and the tearing direction of the base film 10a can be guided linearly with a fixed orientation along the longitudinal direction of the zipper 2 without being disturbed by the male member 2a.
Therefore, the bag 1 is easily unsealed and the unsealing mouth 14 formed after unsealed is formed in a well shape-reproducible manner and the bag 1 obtained after unsealed is not resultantly inconvenient in use.
Here, an example of a specific means of tearing the base film 10a by the tearing guide strip 23 to unseal the bag 1 is shown in
In the example illustrated, half-cut treatment has been carried out in such a manner as to form a lug 12 penetrating through a part where the side seal 11 on which the tearing guide strip 23 is positioned is formed. It is so devised that at this time, the base film 10b forming a part of the lug 12 is cut off from the other part of the base film 10b and the base film 10a forming a part of the lug 12 is cut off from a part other than the part torn when the base film 10a is unsealed, to form the lug 12 in the state where the tearing guide strip 23 is sandwiched between the separated base films 10a and 10b.
When the lug 12 is constituted in this manner, the lug 12 is, as is illustrated, picked up to pull the tearing guide strip 23, whereby the base film 10a is torn by the tearing guide strip 23 to form the unsealing mouth 14.
In the example illustrated, a part of the base part 21b of the female member 2b is cut off and put into the state sandwiched between the base films 10a and 10b. The cut part of the base part 21b has no influence on the unsealing function of the lug 12.
According to this embodiment, as mentioned above, the tearing guide strip 23 is integrated with one of the male member 2a and the female member 2b such that it is separated from the zipper 2 by peeling. Therefore, a resistant feel is reduced when the bag raw material on the unsealing side against the zipper 2 is torn to unseal the bag 1. Also, since the part where the tearing guide 23 is disposed is made to project toward the side closer to the unsealing side of the bag 1 than the other of the male member 2a and the female member 2b, the tearing guide strip 23 works so as to guide the direction of tearing with fixed orientation such that the bag raw material is linearly torn along the longitudinal direction of the zipper 2 without being hindered by the other of the male member 2a and female member 2b.
Therefore, the bag 1 is easily unsealed and the unsealing mouth 14 formed after unsealed is formed in a well shape-reproducible manner and the bag 1 obtained after unsealed is not resultantly inconvenient in use.
Also, in this embodiment, the following modifications of the embodiment are possible without impairing such effects.
For example, in the above embodiment, the tearing guide strip 23 is disposed on the female member 2b side. However, the tearing guide strip 23 may be disposed on the male member 2a side to thereby reverse the relative positional relationship between the female member 2b and the male member 2a to that of the example illustrated.
Also, in the above embodiment, the male member 2a and female member 2b of the zipper 2 are bound with the base film 10a by heat sealing to thereby fit the zipper 2 to the bag 1. The fitting means of the zipper 2 is not limited to the above case.
For example, as shown in
Here,
Also, the shape of the zipper-equipped bag according to the present invention is not limited to those like standing bags, but may be desired shapes like flat bags and the like as shown in
Then, the present invention will be explained in more detail by way of specific examples.
A low-density polyethylene (melting point: 110° C.) having a density of 926 kg/m3 and a MFR of 1.5 g/10 min was melt-extruded to extrusion-mold a male member. At the same time, using random polypropylene (melting point 134° C.) having a density of 900 kg/m3 and a MFR of 7.0 g/10 min was used as the base material and metallocene type low-density polyethylene having a density of 900 kg/m3 and a MFR of 4.0 g/10 min was used as heat seal layer, these raw materials were extrusion-supplied to one end in the width direction of the male member to integrate a tearing guide strip with the male member simultaneously when the male member is molded, thereby obtaining the male member provided with the tearing guide strip. At this time, the heat seal layer of the tearing guide strip was formed 0.6 mm apart from the base part of the male member in such a manner as to form a gap.
A female member provided with a tearing guide strip was molded in the same manner, and a zipper tape provided with paired male member and female member as shown in
As to both the male member and the female member, the peeling strength of the binding interface between the tearing guide strip and the base part of the male member or female member was 4 N/15 mm and the tensile elastic modulus of the tearing guide strip was 813 MPa. Also, each base part of the male member and the female member had a tensile elastic modulus of 237 MPa.
The above zipper tape and a base film obtained by dry-laminating a biaxially oriented nylon film (15 μm) and a linear low-density polyethylene film (50 μm) were used to make a bag by a three-way bag machine such that the side of the above zipper tape on which side the tearing guide strip was disposed was located on the unsealing side and the linear low-density polyethylene film side of the above base film was to be the inner surface. Also, a notch was formed on the edge of the bag in such a manner that it is disposed on the same line as the binding part between the zipper tape and the tearing guide strip, to obtain a zipper-equipped bag as shown in
The binding strength between the base film and the tearing guide strip was 30 N/15 mm.
A zipper-equipped bag as shown in
A zipper-equipped bag was obtained in the same manner as in Example 1 except that the zipper tape was obtained according to the Example 1 of Patent Document 1.
The notch to be formed on the side edge of the bag was positioned on the center in the width direction of the easy cuttable resin layer.
(Evaluation)
Each zipper-equipped bag obtained in Example 1 and Comparative Example 1 was unsealed by tearing the base films on the both front and back sides from the notch formed on the side edge of the bag and carry out a functional test concerning the tearing resistance at this time. Also, the exposed surface of the zipper tape after the bag was unsealed was observed to evaluate whether cutting scum was present or not.
With regard to the zipper-equipped bag obtained in Example 2, it was subjected to tests to evaluate the tearing resistance and the presence or absence of cutting scum when the lug was picked up to pull the tearing guide strip, thereby tearing the base film with which the tearing guide strip was bound to unseal the bag, in the same manner as above.
The results of evaluation are as follows.
Although the invention has been described in its preferred embodiment, the present invention is not limited to the above first and second embodiments and it should be understood that various changes and modifications may be made within the scope of present invention insofar as the tearing guide strip 23 is integrated with at least one of the base parts 21a and 21b of the male member 2a and female member 2b and can be separated from the base parts 21a or 21b of the male member 2a or female member 2b.
Then, the bag 1 equipped with the zipper 2 like this can be easily unsealed by pulling the tearing guide strip 23 to tear the bag raw material. Also, the unsealing ability of the bag can be improved because the force required to unseal the bag can be reduced to the utmost by adjusting the binding state of the tearing guide strip 23 with the base parts 21a and 21b of the male member 2a and female member 2b.
Also, in the above first embodiment and second embodiment, the zipper 2 is bound with the base films 10a and 10b as the bag raw material by heat sealing when the zipper 2 is fitted to the bag 1. However, an adhesive may be applied to the binding interface between the zipper 2 and the bag raw material of the tearing guide strip 23 to bind the zipper 2 with the bag raw material. If it is so devised that the zipper 2 is bound with the bag raw material by using an adhesive, even paper having no heat sealing ability may be used as the bag raw material.
In this case, it is not particularly necessary to provide the heat seal layer 232 in the tearing guide strip 23.
Also, in all the above examples, the zipper 2 is not limited to one having a paired male projection 22a and female projection 22b as illustrated but may be one having plural paired male projections 22a and female projections 22b. In this case, plural paired male projections 22a and female projections 22b are formed on the same base parts 21a and 21b. Moreover, a zipper which is not provided with the tearing guide strip 23 is prepared separately from the zipper 2 provided with the tearing guide strip 23 and these zippers are fitted to the bag 1 such that the zipper 2 provided with the tearing guide strip 23 is located on the unsealing side.
As explained above, the present invention may be widely utilized for a zipper-equipped bag which is freely sealed and unsealed since it is provided with an interlocking type zipper at the mouth for taking in and out the content.
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| Number | Date | Country | |
|---|---|---|---|
| 20150375902 A1 | Dec 2015 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11720997 | US | |
| Child | 14836439 | US |
