Zipper guard

Information

  • Patent Grant
  • 6701584
  • Patent Number
    6,701,584
  • Date Filed
    Thursday, March 21, 2002
    22 years ago
  • Date Issued
    Tuesday, March 9, 2004
    20 years ago
Abstract
A zipper guard is formed as a one-piece homogeneous plastic molding. Resilient hooks or latches are formed on the zipper guard to provide a simple snap-fit interconnection between lugs on a zipper slide and two pairs of engagement legs on the zipper guard. The zipper guard may be retrofitted to existing zipper slides or fitted to new zipper slides.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates in general to an attachment to a zipper slide for reducing zipper snags, and relates in particular to a one-piece attachment which may be snap-fit or molded to a zipper slide.




2. Description of Prior Developments




Guides for zipper slides have been developed for the purpose of minimizing snags between the zipper slide, zipper teeth and surrounding fabric material, as well as snags with other objects which may become lodged between the zipper slide and the zipper teeth. Although these guards provide adequate performance, their structure can be somewhat complicated and the guards can be difficult to mount on the zipper slides. An example of such a zipper guard is shown in U.S. Pat. No. 4,819,308, which is incorporated herein by reference.




Accordingly, a need exists for a guard for a zipper slide which is easy to mount, inexpensive to fabricate and install, and which can be quickly and easily applied to new zippers or retrofitted to existing zippers.




SUMMARY OF THE INVENTION




The present invention has been developed to meet the needs noted above, and therefore has as an object the provision of a guard for a zipper slide which is easy to mount on a zipper slide and which is inexpensive to manufacture.




A further object of the invention is to provide a guard for a zipper slide which can be quickly and easily retrofitted to existing zipper slides.




These and other objects are met by the present invention which is directed to a one-piece homogeneous plastic molded guard for a zipper slide. The guard includes a resilient snap-fit mounting which allows the guard to be quickly and easily mounted to a lug or lugs typically provided on conventional zipper slides.




By molding the entire guard as a single one-piece homogeneous molding, the cost of the guard is minimized. Moreover, no assembly of components is required to construct the one-piece guard. It is quickly and easily applied with a simple snap-fit mounting to a zipper slide, either at the time the zipper is fabricated or retrofitted on an existing zipper.




A particular advantage of the present invention is its simple one-piece molded construction which minimizes its cost and facilitates its mounting on a zipper slide. Another advantage of the present invention is the provision of a simple snap-fit mounting which positively secures the guard to a lug or lugs present on most zipper slides.




The aforementioned objects, features, and advantages of the invention will, in part, be pointed out with particularity, and will, in part, become clear from the following more detailed description of the invention taken in conjunction with the accompanying drawings, which form an integral part thereof.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a top right rear perspective view of a zipper guard constructed in accordance with the invention and fitted to a conventional zipper slide;





FIG. 2

is a top plan view of the zipper guard of

FIG. 1

;





FIG. 3

is a front view of

FIG. 2

;





FIG. 4

is a rear view of

FIG. 2

;





FIG. 5

is a left side elevation view of

FIG. 2

;





FIG. 6

is a top left rear perspective view of the zipper guard of

FIG. 2

;





FIG. 7

is a top view of

FIG. 1

;





FIG. 8

is a top right front perspective view of the zipper guard and zipper slide of

FIG. 1

, with the pull tabs removed from the zipper slide for clarity; and





FIG. 9

is a view in central section taken along line


8


-


8


of FIG.


8


.











In the various views of the drawings, like reference characters designate like or similar parts.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention will now be described in conjunction with the drawings beginning with

FIG. 1

, which shows a zipper slide assembly


10


constructed in accordance with the invention. Slide assembly


10


includes a guard body member


12


connected to a conventional zipper slide


14


.




The zipper slide


14


includes a first or upper slide plate


16


connected to a second or lower slide plate


18


which together define a central channel


20


through which zipper teeth are guided in a known fashion. As seen in

FIG. 9

, a post


21


interconnects the upper and lower slide plates


16


,


18


. Pairs of first and second sidewalls


22


,


24


respectively extending toward one another from the first and second plates


16


,


18


define a pair of longitudinally-extending slots


26


. The slots


26


allow for the passage of fabric strips to which the rows of zipper teeth are connected.




In the example of

FIG. 1

, zipper slide


14


is shown fitted with a pair of pull tabs


28


. Each pull tab


28


is pivotally connected to a pull tab lug


30


extending outwardly from a central portion of each slide plate


16


,


18


. While two pull tabs are shown, the guard body member


12


can be readily connected to a zipper slide having only a single pull tab


28


.




Lugs


30


are generally arcuate or arch-shaped members extending above and over their respective slide plates so as to respectively form a pair of openings or sockets


32


between the lugs and slide plates. A pair of arms


34


on each pull tab


28


is pivotally anchored within the sockets


32


in a known fashion.




As further seen in FIGS.


1


and


7


-


9


, guard body member


12


is connected to and projects forwardly from the front end of the zipper slide


14


. Guard body member


12


is preferably formed as a one-piece homogeneous plastic molding. The plastic is selected to have significant abrasion resistance.




A particularly suitable plastic is acetyl plastic, but any other tough and somewhat resilient plastic can provide acceptable performance. Plastic is preferred to metals, as plastic will cause less wear on modern plastic zipper teeth than a similar guard formed of metal, and plastic can be easily and economically molded.




Guard body member


12


can be formed separately from the zipper slide


14


and later connected to the zipper slide with a snap-fit connection, as described below. Alternatively, guard body member


12


can be molded directly to the zipper slide


14


in, for example, an insert molding operation. In either case, by molding the guard member


12


as a single plastic part, it can be manufactured extremely economically.




As seen in

FIGS. 1-6

, the guard member


12


is formed with a tapered or rounded leading edge portion or nose portion


35


having forwardly converging front sidewalls


36


. Sidewalls


36


diverge rearwardly to a pair of substantially parallel opposed rear split sidewalls


38


. The front portions of the upper surface


40


and lower surface


42


of the guard body member


12


taper forwardly toward one another as they converge at the tip


44


of the nose portion


35


.




In this manner, the nose portion


35


is formed as a compound wedge having a first wedge defined by forwardly converging front sidewalls


36


and by a second wedge defined by forwardly converging upper and lower surfaces


40


,


42


. This compound wedge acts as a plow to plow away fabric and other material that would otherwise cause a zipper snag if allowed to enter the front entrances


46


of the guard member


12


and then into the zipper slide


14


.




As seen in

FIGS. 2 and 5

, the guard member


12


has a somewhat bullet shaped profile when viewed from above, below and from either side. As seen in

FIGS. 3 and 4

, the front and rear views define a generally rectangular profile.




A front entrance port or front opening


46


is formed in the guard body member


12


through each of the front sidewalls


36


to receive zipper teeth attached to a zipper strip. As seen in

FIG. 9

, each opening


46


extends rearwardly into an internal channel


48


. The channels


48


,


48


converge rearwardly toward one another and open rearwardly into a nest or pocket


50


via rear entrance ports or rear openings


52


.




A longitudinally-extending slot


54


extends rearwardly from each front opening


46


along and through each rear sidewall


38


. Each slot


54


extends inwardly from each sidewall


38


and opens into and communicates with each internal channel


48


. The slots


54


align with the slots


26


on the zipper slide


14


to allow for the passage of a fabric strip on which zipper teeth are connected.




The internal channels


48


and slots


54


separate and divide the central and rear portions of the guard body member


12


into four rearwardly-extending cantilevered legs. One pair of legs


56


,


58


extends along and over one side of pocket


50


and a second pair of legs


60


,


62


extends along and over the opposite side of pocket


50


. As seen in

FIGS. 1 and 9

, the legs act as zipper slide engagement members.




The rearward end portions of each pair of legs


56


,


58


and


60


,


62


are respectively separated by an open notch or socket


64


,


66


. Socket


64


extends from the upper surface


40


into pocket


50


and socket


66


extends from the lower surface


42


into pocket


50


. Sockets


64


,


66


are dimensioned to receive the lugs


30


with a close fit as seen in FIG.


7


.




As seen in

FIGS. 2

,


6


and


8


, in order to securely retain the guard body member


12


on the zipper slide


14


, each leg


56


,


58


,


60


,


62


is formed with an inwardly projecting cantilevered connector member, such as a hook or tooth


68


. Each pair of laterally opposing teeth


68


defines a nip region


70


between them, at the entrance to each respective socket


64


,


66


.




Nip region


70


is dimensioned to receive lug


30


with a resilient over-center interference snap-fit. As the lugs


30


are pressed into the sockets


64


,


66


, they enter the nip regions


70


and cause the legs


56


,


58


,


60


and


62


to deflect slightly laterally outwardly toward their respective sidewalls


38


. Once the lugs


30


pass through the nip regions


70


, the teeth


68


resiliently snap inwardly into the openings or sockets


32


beneath the lugs


30


and act as resilient latches or hooks which securely and tightly hold the guard body member


12


on the zipper slide


14


.




In this manner, the guard body


12


is securely connected and anchored to the zipper slide


14


. As seen in

FIG. 9

, the pocket


50


within the guard body


12


has a contoured arched inner front surface which matches the contour of the front portion


71


of the zipper slide


14


so as to receive the zipper slide with a close secure interfit when the lugs


30


are embraced within the sockets


64


,


66


. Raised ribs


72


may be provided on the upper and lower surfaces


40


,


42


around the sockets


64


,


66


to provide strength and rigidity to the toothed latches


68


.




There has been disclosed the best embodiment of the invention presently contemplated. However, it is to be understood that various changes and modifications may be made thereto without departing from the spirit of the invention, as defined by the appended claims. For example, the rear corners on each leg


56


-


62


can be chamferred, for example, along dash lines


74


as shown in FIG.


2


. This gives the guard body member


12


a rearwardly tapering or converging boat tail profile which reduces interference with the surrounding material as the zipper slide moves rearwardly.



Claims
  • 1. A guard for a zipper slide, said zipper slide having a lug having an opening and extending outwardly from said zipper slide, said guard comprising:a guard body mountable to said zipper slide; and a snap-fit connector defined by said guard body and comprising a resilient latch including a cantilevered hook configured to extend into said opening and to snap onto said lug.
  • 2. The guard of claim 1, wherein said connector comprises a pair of cantilevered hooks, each configured to extend into said opening.
  • 3. The guard of claim 1, wherein said lug comprises a pull tab lug.
  • 4. A zipper slide assembly, comprising:a zipper slide comprising a top surface, a bottom surface and a pair of slotted sidewalls extending between said top and bottom surfaces; a guard body mounted to said zipper slide, said guard body having a pocket formed therein and receiving said zipper slide; and a resilient snap-fit connector provided on said guard body, said connector comprising a latch disposed over at least said top surface of said zipper slide, the latch being movable in a direction parallel to the top surface to selectively engage and disengage the zipper slide, said latch comprising a cantilevered hook movable in a direction parallel with said top surface.
  • 5. The zipper slide assembly of claim 4, wherein said latch comprises a pair of cantilevered hooks, each movable in a direction parallel with said top surface.
  • 6. A guard for a zipper slide, said zipper slide having a lug extending outwardly from said zipper slide, said guard comprising:a guard body mountable to said zipper slide and comprising a pair of legs; and a snap-fit connector fixed to said pair of legs and defined by said guard body for connecting said guard to said zipper slide, said snap-fit connector being configured and arranged to snap onto said lug.
  • 7. The guard of claim 6, wherein said lug comprises a pull tab lug.
  • 8. A zipper slide assembly, comprising:a zipper slide comprising a top surface, a bottom surface, a pair of slotted sidewalls extending between said top and bottom surfaces, and a lug extending outwardly from said zipper slide, said lug comprising an opening; a guard body mounted to said zipper slide, said guard body having a pocket formed therein and receiving said zipper slide; and a resilient snap-fit connector provided on said guard body, said connector comprising a latch disposed over at least said top surface of said zipper slide and engaged with said lug, said latch comprising a hook extending into said opening.
  • 9. The zipper slide assembly of claim 8, wherein said lug comprises a pull tab lug.
  • 10. A zipper slide assembly, comprising:a zipper slide comprising a top surface, a bottom surface, a pair of slotted sidewalls extending between said top and bottom surfaces, and a pair of lugs respectively extending from said top and bottom surfaces; a guard body mounted to said zipper slide, said guard body having a pocket formed therein and receiving said zipper slide; and a resilient snap-fit connector provided on said guard body, said connector comprising a latch disposed over at least said top surface of said zipper slide and, said latch comprising engagement members engaged with said pair of lug.
  • 11. The zipper slide assembly of claim 10, wherein said lugs each comprise a pull tab lug.
  • 12. A guard for a zipper slide, said zipper slick having a pull tab lug extending outwardly from said zipper slide, said guard comprising:a guard body mountable to said zipper slide; and a snap-fit connector defined by said guard body for connecting said guard to said zipper slide, said snap-fit connector being configured and arranged to snap onto said pull tab lug.
  • 13. The guard of claim 12, wherein said connector comprises a resilient latch configured to engage said pull tab lug.
  • 14. The guard of claim 12, wherein said guard body comprises a molded plastic body and wherein said connector is formed homogeneously with said guard body.
  • 15. A guard for a zipper slide, comprising:a guard body mountable to said zipper slide, said guard body comprising a one-piece plastic molded body having a pocket formed therein for receiving said zipper slide; and a connector formed homogeneously with said guard body, said connector comprising a pair of zipper slide engagement members cantilevered around said pocket; wherein said guard body further comprises a pair of slotted sidewalls, and wherein said pair of slide engagement members deflects laterally outwardly in the direction of said slotted sidewalls when engaging said zipper slide.
  • 16. A zipper slide assembly, comprising:a zipper slide comprising a top surface, a bottom surface, a pair of slotted sidewalls extending between said top and bottom surfaces, and a pull tab lug extending outwardly from said zipper slide; a guard body mounted to said zipper slide, said guard body having a pocket formed therein and receiving said zipper slide; and a resilient snap-fit connector provided on said guard body, said connector comprising a latch disposed over at least said top surface of said zipper slide and engaged with said pull tab lug.
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