Zipper stringer having coupling elements with variable properties

Information

  • Patent Grant
  • 6681456
  • Patent Number
    6,681,456
  • Date Filed
    Tuesday, August 13, 2002
    22 years ago
  • Date Issued
    Tuesday, January 27, 2004
    20 years ago
Abstract
A zipper is provided wherein at least one stringer has a row of coupling elements presenting a variable visual appearance along the coupled length of the zipper. The zipper has improved aural, tactile or visual aesthetics, and is more difficult to counterfeit.
Description




FIELD OF THE INVENTION




This invention relates to sliding fasteners, and more particularly to zippers having interlocking coupling elements alternately attached to separate stringers, wherein the coupling elements present a varying visual effect along the length of at least one stringer. The zipper may carry coded information or a trademarked sequence to discourage counterfeiting.




BACKGROUND OF THE INVENTION




While the major function of a zipper assembly is mechanical—to reversibly couple two generally flexible panels or strips, aesthetic considerations also arise which may dictate when and how a zipper may be used in a given application. The aesthetic considerations may be aural, tactile and/or visual. The present invention alters the visual aspect of the zipper assembly to provide a less mechanical appearance, and may also alter the sound and feel of the zipper when it is opened and closed.




SUMMARY OF THE INVENTION




The present invention provides for a zipper stringer or zipper assembly comprising two stringers. At least one stringer has a row of coupling elements presenting a variable visual appearance along the coupled length of the zipper. The variable visual effect may be achieved by varying E* for a plurality of pairs of adjacent coupling elements, i.e., a plurality of at least ten adjacent coupling elements along a stringer have a delta E* of at least one, more preferably five, and most preferably ten, wherein E* represents the total color measurement of the color of a coupling element, combining the color coordinates L*, a*, and b*; wherein L* is a measure of the lightness and darkness of the color; a* is a measure of the redness or greenness of the color; and b* is a measure of the yellowness or blueness of the color. Coupling elements may also be distinguished by providing variable coupling element areas, or by providing adjacent coupling elements having varying reflective properties. When coupling areas are varied, the coupling element projected areas should vary by at least 1%, and preferably by at least 5%. Variations in color, reflectivity and area may be used in any combination as desired, along with variable pitch, for enhanced or distinctive aesthetics, to code information, and/or to provide for trademark, copyright or trade dress protection for the garment or other article incorporating the zipper, thereby providing greater protection against copying and counterfeiting. As with paper currency, combinations of one or more different variations such as pitch, color, reflectivity, and coupling element face area are synergistic for security as, when used together, they greatly increase the difficulty in the manufacturing of imitations and counterfeits.




The following terms are defined as follows:




“Color” is taken to mean any color, including black, white and gray, and the phrase “distinguishable colors” means any two colors that are distinguishable by the human eye, and preferably exhibit a delta E* of at least one, more preferably five, and most preferably ten. Colors include those produced by any pigment or dye, and those that may be accentuated by UV light, such as fluorescent or phosphorescent pigments or dyes.




“Coupling element” means a substantially rigid projection (tooth), independently arrayed along a tape in a spaced fashion with other substantially rigid projections to form a stringer, the rigid projection having surface geometry for reversible mechanical interlocking with mating surface geometry of two adjacent projections on a mating stringer.




“Coupling element projected area” means the total area bounded by the outline of the face of a coupling element when projected perpendicularly upon the zipper plane when the zipper stringer is parallel to the zipper plane.




Delta E* is the absolute difference in E* between two overall colors of two coupling elements, where E*=((L*)


2


+(a*)


2


+(b*)


2


)


1/2


.




“Height” for a coupling element means, relative to the coupling element head (the portion of the coupling element with interlocking geometry), the distance from the proximal edge of the stringer tape to the distal edge of the coupling element. The height is measured in a direction perpendicular to the pitch line. “Face height” is the height of the coupling element above the stringer tape (generally towards the outside of a garment, bag, or other item), while “back height” is the height of the coupling element below the stringer tape.




“Information sequence” means the consecutive listing of one or more properties (such as pitch, color, reflectivity, or projected coupling area) that vary along the stringer or closed zipper.




“Pitch width”, and also “coupling element spacing”, means the distance along the pitch line and between the centerline of a coupling element to the centerline of the next adjacent coupling element on the same stringer.




“Pitch line” means the line that bisects the coupling elements of a closed zipper.




“Pitch sequence” means the consecutive listing of the coupling element widths of a stringer or zipper when closed.




“Reversible” means that the zipper or a segment thereof may be repeatedly closed and opened without damage to the coupling elements, except for normal wear.




“Self-interlocked” means that single coupling elements on one stringer are geometrically locked to two adjacent coupling elements on a mating stringer without the use of pins or other additional elements.




“Slider” means a moveable element for reversibly joining two stringers. Generally, a slider comprises a pair of converging channels for reversibly directing the two arrays of non-interlocked coupling elements of the stringers through a curved coupling path and into a parallel self-interlocked relationship. The use and construction of sliders is well known to those versed in the art.




“Stringer” means a flexible zipper half comprising a linear array of coupling elements independently and flexibly mounted to a tape, capable of coupling to a second stringer (e.g., by means of a slider, whereby the coupling elements on the stringers are temporarily rotated to allow them to be interleaved, then straightened to geometrically interlock them with adjacent mating coupling elements).




“Tape” means the cord and/or strip to which coupling elements are flexibly arrayed to form a stringer.




“Width” of a coupling element is measured along the pitch line of the zipper, and is herein equal to one half of the coupling element spacing of a closed zipper having identical coupling elements.




“Zipper” means two mating stringers, coupled or aligned for coupling.




“Zipper assembly” means a zipper comprising a slider.




“Zipper plane” means the plane that is parallel to the zipper when the zipper is closed and flat (planar).




In a preferred embodiment, a stringer comprises a first plurality of coupling elements having a first color, and a second plurality of coupling elements having a second color distinguishable from the first. The first and second plurality of coupling elements are preferably interspersed along at least 50% of the coupled length of the stringer. This means that they alternate from time to time over this distance—preferably at least ten times. Although any number of different colors may be used, two are preferred. In combination with distinguishable colors, the visible surfaces of the coupling elements of the zipper may be varied to produce varying reflectivities. As may be appreciated, reflectivity may be used to alter or enhance the color effects, and may be used alone. Reflectivity may be altered by varying the surface characteristics of adjacent coupling elements. For instance, matt and specular surfaces may be used in a sequence, with or without actual color differences. Prismatic or other textured surfaces may be molded into the coupling elements to enhance or diminish reflective effects at particular angles. Also, different holographic patterns may be molded into the coupling element surfaces. As it is easier to alter mold surfaces that it is to provide individualized colors, each of the coupling elements could be provided with an individualized reflectivity different from all of the others, if desired. In any case, two or more different reflectivities are provided and are alternated as described above with reference to variable color.




In another preferred embodiment, a stringer comprises coupling elements having variable gap and/or pitch. In this embodiment, the stringer comprises at least two different gaps and/or at least two different pitches. Varying gaps/pitches may be used alone, or in any combination with color and/or reflectivity differences. As may be appreciated, color and reflectivity differences may be used to enhance other visual differences, such as those obtained by varying the gap and/or pitch. Varying gap and/or pitch may be used to create noise and vibration that are sensed by the user, adding a tactile sensation to the visual aesthetic character of the zipper.




The coupling elements may be metallic or polymeric, but are preferably molded from thermoplastic materials. A zipper may be individually molded as discreet stringers, or more efficiently by continuous injection molding on a mold wheel with one or more mold bands. Such a manufacturing method is described in U.S. Pat. Nos. 4,268,474 and 4,350,656 to Moertel, the teachings therein entirely incorporated herein by reference. The surface geometry that interlocks a given coupling element with adjacent coupling elements may comprise male and female projections that prevent relative movement in both the zipper plane and in the direction orthogonal to the zipper plane. Alternatively, mating projections may be used to prevent movement in the zipper plane, with separate projections to prevent motion orthogonal to the plane. Known modifications such as end stops and/or pin members (for aligning a slider and the ends of two mating stringers) can be provided at the ends of the stringers.




It is an object of the present invention, therefore, to provide a zipper having improved visual aesthetics.




It is another object of at least one embodiment of the invention to provide a zipper having improved tactile and aural aesthetics when opened and closed.




It is another object of at least one embodiment of the invention to provide a zipper having a variable appearance.




It is another object of at least one embodiment of the invention to provide a zipper having information coded in a sequence of coupling elements.




It is another object of at least one embodiment of the invention to provide a garment or other article incorporating a zipper having a variable appearance, thereby providing protection against copying and counterfeiting for the parent garment or article.











BRIEF DESCRIPTION OF THE DRAWINGS




The above as well as other objects of the invention will become more apparent from the following detailed description of the preferred embodiments of the invention, when taken together with the accompanying drawings in which:





FIG. 1

is a plan view of a partially closed zipper segment according to one embodiment of the invention.





FIG. 2

is a plan view of a portion of the zipper segment shown in FIG.


1


.





FIG. 3

is a plan view of partially closed zipper segment according to one embodiment of the invention.





FIG. 4

is a plan view of two uncoupled complementary stringer segments.





FIG. 5

is a plan view of a segment of a stringer carrying coded information.





FIG. 6

is a plan view of a segment of a closed zipper carrying coded information.





FIG. 7A

is a plan view of a segment of a closed zipper having variable pitch and constant gap.





FIG. 7B

is a plan view of a segment of a closed zipper having variable pitch and variable gap.





FIG. 7C

is a plan view of a segment of a closed zipper having coupling elements having variable projected base widths, constant pitch and constant gap.





FIG. 7D

is a plan view of a segment of a closed zipper having coupling elements having variable face heights, constant pitch and constant gap.





FIG. 7E

is a plan view of a segment of a closed zipper segment having variable base height, constant pitch, constant gap, and variably oriented face grooves.





FIG. 8A

is a front elevation of a slider for coupling stringers having variable face heights.





FIG. 8B

is a plan sectional view taken along line


8


B—


8


B of the slider shown in FIG.


8


A.





FIG. 9A

is a side elevation of a coupling element having an extended face height relative to the base height.





FIG. 9B

is a side elevation of a coupling element having an extended face height and light reflecting grooves.





FIG. 9C

is a side elevation of a coupling element having an extended face height, light reflecting grooves, and a guide tab.





FIG. 10A

is a plan view of a pair of molded stringer segments, in couplable alignment.





FIG. 10B

is a plan view of a pair of molded stringer segments, with perpendicular runners joining the centers of the coupling elements.





FIG. 10C

is a plan view of a pair of molded stringer segments, with equally spaced perpendicular runners joining the coupling elements.





FIG. 11

is a plan view of a coupled double pair of the molded stringer segments shown in

FIGS. 10A-10C

.





FIG. 12

is a plan view of a pair of molded stringer segments, in couplable alignment.





FIG. 13

is a plan view of a pair of molded stringer segments, with coupling elements joined by generally nonparallel runners.





FIG. 14A

is a plan view of a pair of molded stringer segments, with sprues centered on the runners.





FIG. 14B

is a plan view of a pair of molded stringer segments, with two parallel lines of sprues.





FIG. 14C

is a plan view of a pair of molded stringer segments, with three parallel lines of sprues.





FIG. 15A

is a side elevation of an apparatus for molding stringers according to one embodiment of the invention.





FIG. 15B

is a front elevation in section taking along line


15


B—


15


B of FIG.


15


A.





FIG. 16

is a diagramical side elevation showing the alignment of stringers to form a closed zipper.





FIG. 17

is a perspective view of a portion of an apparatus for molding stringers according to one embodiment of the invention.





FIG. 18

is a perspective view of a portion of an apparatus for molding stringers according to one embodiment of the invention.





FIG. 19

is a side elevation of the apparatus shown in FIG.


18


.





FIG. 20

is a side elevation of an alternative configuration of the apparatus shown in FIG.


19


.











DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS




Referring now to the drawings wherein like numerals refer to like parts,

FIG. 1

illustrates a partially closed zipper


2


comprised of left and right stringers


12


,


14


. Left stringer


12


is comprised of strip


30


attached to cord


34


that carries a plurality of coupling elements


36


,


37


having different widths. Right stringer


14


is comprised of strip


28


attached to cord


32


, carrying a plurality of coupling elements


40


,


41


for interlocking with coupling elements


36


,


37


. A locking projection


38


extending from one side of coupling element


37


mates with recess


44


of coupling element


40


so as to substantially prevent relative motion of the elements. Locking projections for interlocking zipper elements are well known, e.g., as described in U.S. Pat. No. 1,219,881 to Sundback, the teachings of which are fully incorporated by reference.




In

FIG. 2

, a zipper segment


4


is shown to have five different spacings


46


,


48


,


50


,


52


and


56


. (Spacing


54


is equal to spacing


50


.) Using coupling elements


16


,


18


having only two widths provide a minimum of two and a maximum of five different spacings.




Turning now to

FIG. 3

, a partially closed zipper


6


is comprised of left and right stringers


20


,


22


. Left stringer


22


is comprised of strip


62


, which is attached to cord


66


carrying coupling elements


68


,


69


. Right stringer


22


is comprised of strip


60


attached to cord


64


that carries coupling elements


74


,


75


. Coupling elements


69


,


74


have the same width, as do coupling elements


68


,


75


. As shown, the individual elements of coupling element pairs


69


,


74


and


68


,


75


are identical, but are rotated 180 degrees. However, they need not be identical so long as they are capable of interlocking. The pitch sequence of zipper


6


is the same as the pitch sequence of zipper


2


shown in

FIG. 1

, however the coupling elements use a different surface geometry for coupling with adjacent coupling elements. At the uncoupled end of zipper


6


, ledge


72


of coupling element


68


will interlock with slot


73


in the upper surface of head


76


of coupling element


74


. The side surfaces of head


76


mate with the recesses


71


, and the side surfaces of head


70


mate with the recesses


77


. Such interlocking geometry is described in U.S. Pat. No. 4,418,449 to Heimberger, et al., the teachings of which are entirely incorporated herein by reference. Similar geometry is described in U.S. Pat. No. 2,394,211 to Siff, the teachings of which are also incorporated by reference.




A pair of stringers


23


,


25


comprise the open zipper


8


shown in FIG.


4


. The left stringer


23


is comprised of cord


24


and spaced coupling elements


68


,


74


having two different widths. The right stringer


25


is comprised of cord


26


and spaced coupling elements


74


having only a singe width.




The right stringer


10


shown in

FIG. 5

has coupling elements


80


,


82


,


84


having three different widths. If, arbitrarily, the widest element


84


is interpreted as a space, the narrowest element


82


as a dot, and element of intermediate width


80


as a dash, then reading from stringer end


92


, the stringer encrypts the word “denim” in Morse code.




In

FIG. 6

, the zipper pitch sequence starting from zipper end


94


is used to encode the word “indigo” in Morse code. The same meaning is given to the coupling elements


80


,


82


,


84


as in

FIG. 4

, except that the reading of zipper segment


11


starts at end


94


of stringer segment


96


and proceeds alternately between stringer segment


96


and stringer segment


98


, so that all of the coupling elements in the zipper segment


11


are employed. Of course, the Morse code example used here is only one of many such coding systems that may be used within the scope of the present invention. Such patterned zippers, whether encrypting or not, are readily distinguished from plain zippers and, due to the higher cost of manufacturing molds for such special tooth arrangements, the cost of counterfeiting is increased, and thereby discouraged.




Turning now to

FIGS. 7A-7E

, several illustrative embodiments are shown wherein the visual appearance along the zipper may be varied. In

FIG. 7A

, a zipper segment


110


formed of stringer segments


115


,


116


each comprise narrow coupling elements


130


, wide coupling elements


134


, and offset coupling elements


133


,


135


,


137


,


138


to achieve a variable pitch with constant coupling spacing


139


. In

FIG. 7B

, a zipper segment


111


formed of stringer segments


117


,


118


comprise narrow coupling elements


130


that are interspersed with wide coupling elements


134


to form a variable zipper with two spacings


139


,


140


. In

FIG. 7C

, a first stringer segment


119


having identical coupling elements


130


and constant spacing


139


is mated with a second stringer segment


120


to form variable zipper segment


113


. Second stringer segment


120


comprises narrow coupling elements


130


and offset coupling elements


141


-


144


to give the stringer segment


120


and closed zipper segment


112


a subtle variable appearance. In

FIG. 7D

, zipper segment


113


is shown from the backside to be comprised of variable stringer segment


121


and variable stringer segment


122


. Stringer segment


121


is comprised of narrow coupling elements


130


and coupling elements


150


,


151


having extended face heights, while all of the coupling elements have a constant back height. (See also

FIGS. 9A-C

.)




In

FIG. 7E

, the face side of zipper segment


114


is shown to comprise stringer segments


123


,


124


. Stringer segment


123


comprises coupling elements


160


-


165


having variable face heights and stringer segment


124


comprises coupling elements


166


-


170


having variable face heights interleaved and interlocked with coupling elements


160


-


165


. The coupling elements are further differentiated by differing reflectivities resulting from grooves placed on the faces of the coupling elements at different orientations or angles. For instance, coupling element


160


comprises grooves


171


at approximately 15 degrees, and coupling element


166


comprises grooves


172


at approximately −15 degrees. Of course, any groove pattern or texture may be used to differentiate the coupling element reflectivity. The coupling elements may alternatively be differently patterned with curved grooves, different textures, and/or holographic imprinting, by way of example only. In any case, from a constant viewing angle relative to each coupling, the reflectivity is different.




Turning now to

FIGS. 8A-B

, a slider


200


, moving in direction


240


, is shown in the process of coupling stringer segments


215


,


216


. Stringer segments


215


,


216


comprise coupling elements


213


having a first face height interspersed with coupling elements


212


having a second face height. Slider


200


comprises pull


241


and rear plate


201


joined to front plate


202


by post


209


to form channels


206


,


208


that converge to form channel


207


. Guides


204


,


205


extending from rear plate


201


serve to guide the coupling elements by contact with the side of the coupling element back face


210


and head


211


. The coupling element base face


214


and/or head


211


may contact the inside of front plate


202


; however, the edge


203


of front plate


202


preferably does not comprise a lip in order that coupling elements having variable base face heights may pass through unhindered. A slider similar to the present slider


200


is taught in U.S. Pat. No. 2,095,270 to Silberman, the teachings of which are incorporated herein by reference. Slider


200


may also be used with any of the zipper embodiments herein, but is particularly suited for the embodiments shown in

FIGS. 7D-E

,


8


,


9


.




In

FIGS. 9A-C

, variations of the coupling elements shown in FIGS.


7


D and


8


A-B are shown. In

FIG. 9A

, coupling element


230


comprises groove


233


for interlocking with ledge


234


of an adjacent facing coupling element of a mating stringer, with back height


238


and face height


235


. In

FIG. 9B

, the appearance of the coupling element


231


is modified by extending the face height


236


relative to the back height


238


. Additionally, grooves


237


have been added to the coupling element face


236


. In

FIG. 9C

, ridge


239


of coupling element


232


has been added for an additional guide surface, and which would be used with a slide having a complementary groove. In either case, the height is measured from the pitch line of the closed zipper. A symmetrical coupling element of the same type is shown in U.S. Pat. No. D252,896 to Jovin, and similar types in U.S. Pat. No. 4,040,150 to Fukuroi, and the teachings of both are incorporated herein by reference.




Coupling elements of the instant invention are preferably molded of a thermoplastic or thermoset material, and most preferably are continuously molded of a thermoplastic polymer. Exemplary apparatus and methods for continuous molding of stringers is taught in U.S. Pat. Nos. 4,182,600, 4,268,474 and 4,350,656, all to Moertel, the teachings of which are herein incorporated by reference.




Turning now to

FIGS. 10A-C

, variable stringer segment


250


comprising coupling elements


252


,


253


and spaces


254


,


255


is shown variously joined to mating zipper stringer segment


251


by runners


257


punctuated by sprues


256


. In

FIG. 10A

, stringer segments


250


,


251


are in mating alignment with sprues


256


joining the heads of the facing coupling elements at gates


258


. In

FIG. 10B

, sprues


257


join the centers of the heads of facing coupling elements, and stringer segment


251


is offset from stringer segment


250


. In

FIG. 10C

, stringer segments


250


and


251


are offset, and sprues


257


are also offset to provide an even spacing of the sprues along the pitch direction.




In

FIG. 11

, two segments of stringer segment


250


are shown joined to two segment of stringer segment


251


to form zipper segment


259


, after trimming of runners


257


and sprues


256


.




Alternative arrangements of sprues and runners are shown in

FIGS. 12 and 13

. In

FIG. 12

, variable pitch stringer


260


comprises wide coupling elements


68


and narrow coupling elements


74


, and mating variable pitch stringer


261


comprises only narrow coupling elements


74


. The coupling elements are connected by runners


267


parallel to the pitch line feeding into runners


265


connected to the coupling elements. Sprues


264


are provided for connecting with the runners


267


and polymer injection means (not shown). A yarn


266


joins runners


267


so that they may be conveniently disposed of as a unit when trimmed from the stringers by blades


262


,


263


. Any appropriate means may be used for trimming, including rotating wheels as taught by Moertel in U.S. Pat. No. 4,182,600. Such teachings are incorporated herein by reference.




Variable colors may be introduced into the coupling elements of a stringer by the placement of sprues or by the relative placement of shoes relative to the sprues, or by the oscillation of injection pressure in a shoe. In

FIGS. 14A-C

, stringer segments


280


,


281


are shown, joined by runners


257


having sprues


256


. Sprues


256


may be aligned for the purpose of forming coupling elements


68


,


74


of variable color. In

FIG. 14A

, sprues


256


are aligned in the pitch direction. In

FIG. 14B

, sprues


270


,


271


form two lines in the pitch direction, and in

FIG. 14C

, the sprues


256


,


270


,


271


form three lines in the pitch direction. For stationary injection shoes, the arrangements shown in

FIGS. 14A-C

allow one, two, and three different coupling element colors; while, for variable injection, a plurality of colors can be created with a single line of sprues. Obviously, variable injection can be used also with sprues with a plurality of alignments, and a plurality of polymer sources having different visual or tactile characteristics can be used.




Turning now to

FIGS. 15A-B

, a molding apparatus


300


usable to create variable stringers according to the instant invention is shown. A similar apparatus is taught in U.S. Pat. No. 4,350,656 to Moertel, the teachings of which are incorporated herein by reference. Moertel teaches the injection of a single polymer stream. In

FIGS. 15A-B

, provision is made for injection of two different polymer streams in a variable fashion in order to mold coupling elements


311


,


312


onto tapes


310


,


314


to form a pair of variable stringers


318


,


319


using a single line of sprue cavities


352


. In addition, the height of cavity face


349


is extended compared to height of cavity face


348


. Varying surface textures may be applied to the surfaces of the cavity faces


348


,


349


in order to add variations in reflectivity. Also, the spacing of the coupling elements may be varied to produce varying pitch.




In

FIG. 15A

, a motor (not shown) is used to drive mold wheel


305


via shaft


306


in direction


313


. Band


309


and band


308


are brought into contact with the exterior surface of wheel


305


by injection shoe


301


and roller


307


. Before bands


308


,


309


contact wheel


305


, tapes


310


,


324


are inserted between band


308


and wheel


305


, and stringers


318


,


319


comprising coupling elements


311


,


312


are removed after roller


307


. Injection shoe


301


comprises ports


302


,


303


for injection of two polymer streams having different characteristics, such as color, reflectivity, etc. Rotation or oscillation


322


of valve shaft


304


allows variable fluid flow from port


302


. Turning now to

FIG. 15B

, a cross-segment taken along line


15


B—


15


B of the injection shoe


301


and the periphery of wheel


305


is shown. When port


315


is closed by rotation of shaft


304


, sprue cavities


256


not filled with polymer from port


302


are then subsequently filled by port


303


(FIG.


15


A), which is open. So when port


315


is open, coupling elements are formed of polymer entering port


302


, and when port


315


is closed, coupling elements are formed of polymer entering port


303


. Therefore, a stringer having coupling elements having variable color, reflectivity, tactile and/or other properties along the length of the stringer may be formed. The particular sequence may be varied randomly or to a particular schedule, and a computer may be used to direct the rotation or oscillation of shaft


304


to obtain any particular sequence. Furthermore, more than two colors may be injected by use of more than two valved ports such as port


302


.




In

FIG. 16

, stringers


318


,


319


are shown entering coupling slider


321


to form coupled zipper


320


. A loop


323


is provided in stringer


319


in order to properly align the sequences of the stringers for proper coupling. If the stringers do not vary in pitch, they may be coupled with any alignment; however, it is generally desirable to couple the stringers so that the variability in the closed zipper is controlled, e.g., so that variation along the pitch line of the closed zipper is maximized. When the stringers have variable pitch, it is necessary for coupling to orient the stringers so that one stringer pitch sequence complements the other.




Turning now to

FIG. 17

, a section of a molding apparatus


350


similar to that in

FIG. 15A

is shown. Molding wheel


354


driven by shaft


363


is partially enclosed by band


353


and molding band


330


, comprising a single line of empty sprue cavities


352


. Injection shoes


360


,


356


are fed with polymer via ports


358


,


357


respectively. The flow through port


357


into sprue cavities


352


can be interrupted by rotation of shaft


359


. For example, sprue cavity


361


has been filled with polymer from injection shoe


356


, while sprue cavities


362


have been filled with polymer from injection shoe


360


.




In

FIG. 18

, a section of an alternative molding apparatus


351


to that of

FIG. 17

is shown. Molding wheel


354


turns in direction


313


, driven by a motor (not shown) via shaft


355


, and is partially enclosed by band


353


and molding band


331


. Molding band


331


comprises two lines of empty sprue cavities


370


,


371


that are filled by a pair of injection shoes


372


,


373


fed by ports


374


,


375


respectively to form filled sprue cavities


376


,


377


(as well as underlying runners and coupling elements). Tapes


378


,


379


are inserted between molding band


331


and molding wheel


354


and exit as stringers


385


,


384


comprising molded coupling elements


381


,


380


joined by runners


382


having sprues


383


,


386


.




The apparatus section


351


shown in

FIG. 18

may represent half of molding apparatus


400


shown in

FIG. 19. A

pair of molding wheels


354


,


354


′ are bounded individually by a pair of bands


353


′,


353


, and bounded by a single molding band


331


. In forming stringers, the molding band


331


moves in direction


401


, with polymer delivered by injections shoes


373


,


373


′, as well as other by other injection shoes as shown in FIG.


18


. Alternatively, injection shoes such as those shown in

FIG. 17

or

FIG. 15

may be used. Another variation is shown in

FIG. 20

, where, in molding apparatus


402


, the bands


353


′,


353


of

FIG. 19

are replaced by a single band


403


that is tensioned and spread apart from molding band


351


by a pair of guides


404


,


405


.




Although only a few exemplary embodiments of this invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. In particular, it is to be understood that any zippers and zipper stringers comprising coupling elements comprising any self-interlocking geometry are within the scope of this invention. Accordingly, all such modifications, including locking geometry, are intended to be included within the scope of this invention as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures.



Claims
  • 1. A zipper, comprising:a first stringer comprising a first plurality of coupling elements independently projecting from a first tape; a second stringer comprising a second plurality of coupling elements independently projecting from a second tape; and a slider; wherein said first plurality of coupling elements are reversibly interleavable and fully self-interlockable with said second plurality of coupling elements by said slider to form a fully coupled zipper section; wherein said first plurality of coupling elements comprise at least ten visually distinguishable pairs of adjacent coupling elements; and wherein said distinguishable pairs of adjacent coupling elements carry coded information.
  • 2. A zipper as recited in claim 1, wherein said distinguishable pairs of adjacent coupling elements comprise at least two different coupling element colors.
  • 3. A zipper as recited in claim 2, wherein said two different coupling element colors exhibit a delta E* of at least one.
  • 4. A zipper as recited in claim 2, wherein said two different coupling element colors exhibit a delta E* of at least five.
  • 5. A zipper as recited in claim 2, wherein said two different coupling element colors exhibit a delta E* of at least ten.
  • 6. A zipper as recited in claims 2, wherein said first plurality of coupling elements comprise varying coupling element spacing.
  • 7. A zipper as recited in claim 2, wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two different coupling element reflectivities.
  • 8. A zipper as recited in claim 2, wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two different coupling element projected areas.
  • 9. A zipper as recited in claim 2, wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two different coupling element projected areas.
  • 10. A zipper as recited in claim 1, wherein said visually distinguishable coupling elements are distinguishable under ultraviolet light.
  • 11. A zipper as recited in claim 10, wherein said visually distinguishable coupling elements comprise fluorescent or phosphorescent pigments or dyes.
  • 12. A zipper as recited in claim 1, wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two different coupling element reflectivities.
  • 13. A zipper as recited in claim 12, wherein said visually distinguishable pairs of adjacent coupling elements comprise varying surface texture.
  • 14. A zipper as recited in claim 13, wherein said varying surface texture comprises grooves.
  • 15. A zipper as recited in claim 12, wherein said first plurality of coupling elements comprise a varying coupling element spacing.
  • 16. A zipper as recited in claim 12, wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two different coupling element projected areas.
  • 17. A zipper as recited in claim 12, further comprising a garment.
  • 18. A zipper as recited in claim 1, wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two different coupling element projected areas.
  • 19. A zipper as recited in claim 18, wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two different coupling element face heights.
  • 20. A zipper as recited in claim 18, wherein said first plurality of coupling elements comprise varying coupling element spacing.
  • 21. A zipper as recited in claim 18, further comprising a garment.
  • 22. A zipper as recited in claim 1, further comprising a garment.
  • 23. A zipper, comprising:a first stringer comprising a first plurality of coupling elements independently projecting from a first tape; a second stringer comprising a second plurality of coupling elements independently projecting from a second tape; and a slider; wherein said first plurality of coupling elements are reversibly interleavable and fully self-interlockable with said second plurality of coupling elements by said slider to form a fully coupled zipper section; wherein said first plurality of coupling elements comprise at least ten visually distinguishable pairs of adjacent coupling elements; wherein said visually distinguishable pairs of adjacent coupling elements comprise at least two visually distinct surfaces; and wherein said at least two visually distinct surfaces are molded into said visually distinguishable pairs of adjacent coupling elements; has wherein said at least two visually distinct surfaces comprise at least one from the group of varying prismatic surfaces, varying grooves, varying holographic patters, and varying projected coupling element areas; whereby the visual appearance of said fully coupled zipper section is variable.
  • 24. A zipper as recited in claim further comprising a garment.
Parent Case Info

This application is a continuation-in-part of U.S. application Ser. No. 09/803,332, entitled “Multiple Pitch Zipper”, filed in the U.S. Patent and Trademark Office on Mar. 8, 2001 now U.S. Pat. No. 6,453,521. All cited applications/patents are incorporated by reference in their entirety for all purposes.

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Entry
U.S. patent application Ser. No. 09/803,332, Dischler, filed Sep. 2002.
Continuation in Parts (1)
Number Date Country
Parent 09/803332 Mar 2001 US
Child 10/217373 US