The present invention relates to a zipper tape and a container with a zipper tape.
A technique has been proposed of preventing, in a container with the zipper tape that is distributed in a state of being filled with contents, for example, the contents from adhering to a zipper prior to unsealing. For example, Patent Literature 1 discloses a retort pouch including: a zipper that reseals a cooking liquid, the zipper being heat-sealed on inner sides of upper portions of side surface films; and an easy-peel portion that further seals the cooking liquid and prevents the cooking liquid from adhering to the zipper, the easy-peel portion being provided continuously to the zipper. It is possible to prevent the cooking liquid from adhering to the zipper prior to unsealing, by filling the retort pouch with the cooking liquid in a state in which the zipper is open, and thereafter heat-sealing the easy-peel portion.
In a container disclosed in Patent Literature 1, an upper portion of a retort pouch is cut to form an opening above a zipper tape upon unsealing. However, for example, when nylon is used for a film of a container body, the film is not cut linearly, resulting in an unsealing failure at times.
It is therefore an object of the invention to provide a zipper tape and a container with a zipper tape that make it possible to prevent contents of a container from adhering to a zipper prior to unsealing, and to easily and linearly cut a film of a container body upon unsealing.
[1] A zipper tape including: a first base; a tear strip disposed in parallel with the first base at a first side in a width direction of the first base; a second base having a width larger than a width of an area including the first base and the tear strip; a first engagement portion and a second engagement portion that respectively protrude from the first base and the second base, and are engageable with each other; and a peeling portion provided on a surface of the second base near the first base, the surface being located at a portion where the second base extending beyond the first base at a second side opposite to the first side.
[2] The zipper tape according to [1], in which a resin composition forming the peeling portion is different from a resin composition forming a surface of the first base opposite to the first engagement portion, and is different from a resin composition forming a surface of the second base on a side of the second engagement portion at the first side.
[3] The zipper tape according to [1] or [2], further including a thick portion provided at an end portion of the first base at the second side.
[4] The zipper tape according to any one of [1] to [3], further including a thick portion provided at an end portion of the first base at the first side.
[5] The zipper tape according to any one of [1] to [4], further including a thick portion provided on a surface of the second base, at a side near the first base, the second base extending beyond the tear strip at the first side.
[6] The zipper tape according to any one of [1] to [5], in which the tear strip includes a strip body and a peeling layer, the peeling layer being provided on a surface, of the strip body, on a side facing the second base.
[7] A container with a zipper tape including: a container body that includes a film; and the zipper tape according to any one of [1] to [6], the zipper tape being attached to the film, in which a part of the second base extending beyond the tear strip at the first side, the tear strip, a surface of the first base opposite to the first engagement portion, and the peeling portion are each bonded to a first surface of the film.
[8] The container with the zipper tape according to [7], in which a peel strength between the peeling portion and the first surface is less than or equal to 30 N/15 mm.
[9] The container with the zipper tape according to [7] or [8], in which a bonded portion between the peeling portion and the first surface has a wavy planar shape.
[10] The container with the zipper tape according to any one of [7] to [9], in which a cut having a tab shape is formed at least in the first surface.
[11] The container with the zipper tape according to [10], in which the cut having the tab shape is formed at least in the first surface, the second base, and a second surface of the film, the second surface being opposed to the first surface, and another cut is formed in the second surface and the second base, and the other cut does not penetrate through the tear strip.
[12] The container with the zipper tape according to [10], in which the cut having the tab shape is formed in the first surface and the second base, and does not penetrate through a second surface of the film opposed to the first surface, and a bonded region in which the first surface, the tear strip, the second base, and the second surface are bonded to each other is formed, and the cut having the tab shape is formed in a non-bonded region being at least partially surrounded by the bonded region.
[13] The container with the zipper tape according to any one of [7] to [12], in which the container body has a bag shape.
[14] The container with the zipper tape according to any one of [7] to [13], further including a steaming mechanism configured to cause a containing space to communicate with an external space while keeping the first engagement portion and the second engagement portion engaged with each other when an internal pressure of the containing space is increased.
According to the above-described configurations, prior to unsealing, a layer of a second resin composition provided on the second base is bonded to the container body, thereby isolating the engagement portions of the zipper tape from the containing space of the container body and preventing the contents placed in the containing space from adhering to the engagement portions. The layer of the second resin composition is caused to be peeled from the container body upon unsealing. Further, upon unsealing, pulling of the tear strip makes it possible to easily and linearly cut the film of the container body.
The following describes preferred exemplary embodiments of the invention in detail with reference to the accompanying drawings. It is to be noted that, in this description and the accompanying drawings, components that have substantially the same functional configuration are indicated by the same codes, and thus redundant description thereof is omitted.
It is to be noted that, in this description, the term “main component” means a component whose blending amount in a resin composition is greater than or equal to 50% mass. The blending amount of the main component is preferably greater than or equal to 70 mass %, more preferably greater than or equal to 85 mass %, still more preferably greater than or equal to 90 mass %, and particularly preferably greater than or equal to 95 mass %. An upper limit of the blending amount of the main component is 100 mass %; however, inclusion of impurities is also acceptable in such a case to an extent that the inclusion does not influence a performance. It is possible that a resin that is the main component in the resin composition is identified, for example, by an IR method.
The bases 121A and 121B are each formed by a first resin composition that includes as a main component a polyolefin resin, specifically polypropylene, for example. The first resin composition may include, for example, low-density polyethylene (LDPE) or linear low-density polyethylene (LLDPE). At least a portion of LDPE or LLDPE may be bio-polyethylene. The polyolefin resin that is the main component of the first resin composition is not limited to a resin derived from a fossil fuel, and may be an environmentally friendly bio-plastic (the polyolefin resin such as bio-polypropylene or bio-polyethylene derived from biomass), or a mixture of the resin derived from the fossil fuel and the bio-plastic. To the first resin composition, a known additive such as a stabilizer, an antioxidant, a lubricant, an antistatic agent, or a colorant may be added as necessary.
The engagement portions 122A and 122B respectively protrude from the bases 121A and 121B, and are engageable with each other. In the illustrated example, the engagement portion 122A has a male-shaped profile and the engagement portion 122B has a female-shaped profile; however, they may be the other way around. Further, the shapes of the engagement portions 122A and 122B are not limited to the male and female shapes, and it is possible to employ various shapes of engagement portions of known zippers having a combination of, for example, a claw shape, a hook shape, and a knob shape. In the illustrated example, one pair of engagement portions is provided; however, multiple pairs of engagement portions may be provided. The engagement portions 122A and 122B are each formed by, for example, the first resin composition similar to the first resin composition of the bases 121A and 121B described above; however, the engagement portions 122A and 122B may be each formed by a resin composition different from the first resin composition.
The tear strip 123 is disposed in parallel with the base 121A at a first side (an upper side in
As illustrated in the figure, the base 121B has a width larger than a width of an area including the base 121A and the tear strip 123 that are opposed to the base 121B. In a state where the bases 121A and 121B are in predetermined locations, the base 121B extends beyond the tear strip 123 at the first side in the width direction of the base 121A, and extends beyond the base 121A at a second side (a lower side in
The peeling layer 124 is provided on a part, of the base 121B, that extends beyond the base 121A at the second side. The peeling layer 124 is formed by a second resin composition that is different from the first resin composition forming the bases 121A and 121B. Specifically, the second resin composition is a resin composition having a peeling property with respect to a film of a container body to be described later. In the present specification, the term “having a peeling property” means that a peel strength with respect to a target is less than or equal to 30 N/15 mm. The peel strength in this case is preferably less than or equal to 20 N/15 mm, more preferably less than or equal to 15 N/15 mm, and still more preferably less than or equal to 10 N/15 mm. A lower limit of the peel strength is not particularly limited, and is, for example, greater than or equal to 1 N/15 mm. More specifically, the peel strength is measured by a heat gradient seal tester. The peel strength between the peeling layer 124 and the film is less than or equal to 30 N/15 mm when sealing is performed at 230° C. and 0.2 MPa for 1 second.
In the illustrated example, a thick portion 126 is provided at the second side of the base 121A, i.e., at an end portion, of the base 121A, on a side closer to the peeling layer 124. Providing the thick portion 126 makes it possible to: equalize a thickness in an entire width direction of the zipper tape 120 including the engagement portions 122A and 122B and the tear strip 123 so that more reliably bond each of the portions of the zipper tape 120 to the film when the zipper tape 120 is bonded to the film of the container body by, for example, being pressed in a thickness direction between seal bars. The thick portion 126 is so provided as to have a thickness greater than a thickness of, for example, a part of the base 121A where the thick portion 126 is not provided. A difference in thickness is preferably greater than or equal to 100 μm, more preferably greater than or equal to 200 μm, and still more preferably greater than or equal to 300 μm. An upper limit of a ratio of the difference in thickness is not particularly limited, and is less than or equal to 600 μm when assuming a size of common engagement portions 122A and 122B.
In the above description, an example has been described in which the first resin composition forming the bases 121A and 121B includes polypropylene as the main component. However, in another example, the main component of the first resin composition may be another polyolefin resin, for example, polyethylene. In this case, when the tear strip 123 includes the strip body 123A and the peeling layer 123C, the peeling layer 123C may be formed by a resin composition that includes polypropylene as the main component. Further, the main component of the first resin composition may be a resin other than the polyolefin resin.
The above-described zipper tape 120 as a whole may be manufactured, for example, through extrusion. In this case, the first resin composition forming the bases 121A and 121B and the second resin composition forming the peeling layer 124 are coextruded. In this case, a bonding layer may be stacked between the base 121B and the peeling layer 124. The bonding layer is formed by a resin composition which makes it possible to bond the base 121B and the peeling layer 124 to each other. Alternatively, the zipper tape 120 may be manufactured by forming a part including the bases 121A and 121B through extrusion of the first resin composition, and thereafter forming the peeling layer 124 through application of the second resin composition. In this case also, another resin composition may be applied between the base 121B and the peeling layer 124 to form an intermediate layer.
In the illustrated example, the film 110 has, in addition to the first surface 111A, a second surface 111B opposed to the first surface 111A. The first surface 111A and the second surface 111B each face the containing space SP. The film 110 is, for example, formed by a single-layer or multi-layer thermoplastic resin. More specifically, the film 110 is, for example, formed by polypropylene, high-density polyethylene (HDPE), or linear low-density polyethylene (LLDPE). Examples of polypropylene include Polypropylene Homopolymer (HPP), Polypropylene Random Copolymer (RPP), or Polypropylene Block Copolymer (BPP). When the film 110 is a multi-layered film, biaxially oriented polypropylene (OPP), biaxially oriented polyethylene terephthalate (OPET), or biaxially oriented nylon (ONy) may be used for a surface base. These are each not limited to a resin derived from a fossil fuel, and may each be an environmentally friendly bio-plastic (the polyolefin resin such as bio-polypropylene or bio-polyethylene derived from biomass), or a mixture of the resin derived from the fossil fuel and the bio-plastic. The film 110 may include a layer of an inorganic material formed by, for example, vapor-depositing aluminum or stacking an aluminum foil.
It is to be noted that, in the illustrated example, two films 110 are formed into the container body having the bag shape by being bonded to each other along a top seal portion 112, a bottom seal portion 113, and a side seal portion 114; however, in another example, the container body having the bag shape may be provided by folding back one film 110 along a part corresponding to the side seal portion 114. Further, a part in which the film 110 is folded inward, that is, what is called a gusset, may be provided along a part corresponding to the bottom seal portion 113 or the side seal portion 114. In this case, the gusset may include the film 110, or may include another film that is bonded to the film 110. The container 100 with the zipper tape may also be a stand up pouch that is able to be placed upright by the gusset being provided at a bottom of the container 100 with the zipper tape.
The zipper tape 120 is bonded to the first surface 111A of the film 110 as described above. Specifically, bonded to the first surface 111A are: the part, of the base 121B, that extends beyond the tear strip 123 (the part at which the thick portion 125B is provided in the illustrated example); the tear strip 123 (a surface of the strip body 123A opposite to the peeling layer 123C in the illustrated example); a surface, of the base 121A opposite to the engagement portion 122A; and the peeling layer 124 provided on the part, of the base 121B, that extends beyond the base 121A on an opposite side to the tear strip 123. In the example illustrated in
Here, as described above, the peeling layer 124 is formed by the resin composition (the second resin composition) having a peeling property with respect to the film 110 having the first surface 111A. Each of the portions of the zipper tape 120 and the first surface 111A are bonded to each other by, for example, heat sealing or ultrasonic sealing. In this case, the peeling layer 124 and the first surface 111A may be subjected to heat sealing at a low temperature as compared with other portions of the zipper tape 120. Further, although the peeling layer 124 is bonded only to the first surface 111A in the illustrated example, the peeling layer 124 may also be partially bonded to the base 121A (the thick portion 126 in the illustrated example).
The second resin composition forming the peeling layer 124 includes, for example, low-density polyethylene (LDPE) or linear low-density polyethylene (LLDPE). The first resin composition forming the bases 121A and 121B may also include LDPE or LLDPE; however, in this case, the blending amount of LDPE or LLDPE differs between the first resin composition and the second resin composition. As described above, the peeling layer 124 has a peeling property with respect to the film 110. Specifically, the peel strength between the peeling layer 124 and the film 110 is less than or equal to 30 N/15 mm. The peel strength in this case is preferably less than or equal to 20 N/15 mm, more preferably less than or equal to 15 N/15 mm, and still more preferably less than or equal to 10 N/15 mm. A lower limit of the peel strength is not particularly limited, and is, for example, greater than or equal to 1 N/15 mm. In order to adjust the peel strength between the peeling layer 124 and the film 110, polypropylene may be mixed with LDPE or LLDPE in the second resin composition. Polypropylene in this case includes Polypropylene Homopolymer (HPP), Polypropylene Random Copolymer (RPP), Polypropylene Block Copolymer (BPP), propylene-ethylene-butene-1 random ternary copolymer, polyolefin special soft resin (TPO resin) mixture. The second resin composition is not limited to the examples described above, and may have another component blended therewith having a peeling property with respect to the film 110. It is to be noted that the peeling layer 123C of the tear strip 123 and the peeling layer 124 described above may be formed by the same resin composition or may be formed by respective resin compositions different from each other.
With such a configuration, as illustrated in (b) of
With such a configuration, as illustrated in (b) of
According to the exemplary embodiment of the invention described above, prior to unsealing, the peeling layer 124 provided on the base 121B is bonded to the first surface 111A of the film 110, thereby isolating the engagement portions 122A and 122B of the zipper tape 120 from the containing space SP and preventing the contents placed in the containing space SP from adhering to the engagement portions 122A and 122B. Further, upon unsealing, pulling of the tear strip 123 makes it possible to easily and linearly cut the first surface 111A of the film 110 to form the opening 101.
In the examples described above, a peeling portion is provided by the peeling layer 124 formed by the second resin composition that is different from the first resin composition forming the bases 121A and 121B on a surface, near the base 121A, of the base 121B extending beyond the base 121A on the opposite side to the tear strip 123. However, the invention is not limited to such examples. For example, the bases 121A and 121B may each be bonded to the first surface 111A of the film 110 via an unillustrated seal layer. In this case, the peeling layer 124 may be formed by a resin composition that is different from a resin composition forming the respective seal layers on a surface of the base 121A opposite to the engagement portion 122A and on a surface of the base 121B at a side of the engagement portion 122B at the first side in the width direction of the base 121B. Alternatively, in the above-described case, a part at which each of the bases 121A and 121B is exposed as it is may be provided instead of the peeling layer 124, and such a part may be formed by a resin composition that is different from the resin composition forming each of the seal layers, thereby operating as the peeling portion having a peeling property with respect to the film of the container body.
Further, the container 100 with the zipper tape described above may be used as a microwave cooking container in which contents such as foods are heated using a microwave oven. In this case, the container 100 with the zipper tape is provided with a steaming mechanism configured to cause the containing space SP to communicate with an external space while keeping the engagement portions 122A and 122B engaged with each other when an internal pressure of the containing space SP is increased by steam generated from the contents during heating. Various known configurations are usable as a specific configuration of the steaming mechanism.
Preferred exemplary embodiments of the invention have been described above in detail with reference to the accompanying drawings, but the invention is not limited to such exemplary embodiments. It is apparent that a skilled person in the art of the invention can arrive at various alterations and modifications within the scope of the technical idea recited in the appended claims, and it is understood that such alterations and modifications naturally fall within the technical scope of the invention.
100: container with zipper tape, 101: opening, 110: film, 111A: first surface, 111B: second surface, 112: top seal portion, 113: bottom seal portion, 114: side seal portion, 115: seal portion, 116: surrounding seal portion, 117: non-bonded region, 120: zipper tape, 121A, 121B: base, 122A, 122B: engagement portion, 123: tear strip, 123A: strip body, 123B: bonding layer, 123C: peeling layer, 124: peeling layer, 125A, 125B, 126: thick portion, 131, 132, 133: cut, 140: seal portion, SP: containing space.
Number | Date | Country | Kind |
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2021-181347 | Nov 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/040431 | 10/28/2022 | WO |