Zwitterionic Polymers Comprising Betaine-Type Units And Use Of Zwitterionic Polymers In Drilling Fluids

Information

  • Patent Application
  • 20080045420
  • Publication Number
    20080045420
  • Date Filed
    December 15, 2004
    19 years ago
  • Date Published
    February 21, 2008
    16 years ago
Abstract
The invention relates to novel polymers comprising betaine-type units and to the use of zwitterionic polymers in drilling fluids, for example, as a clay swelling inhibitor and/or as an accretion-inhibiting agent and/or as a fluid-rheology-controlling agent and/or a filtrate-reducing agent and/or a lubricant.
Description
EXAMPLES
Example 1
Polymer Comprising SPE Units and Poly-Alkoxylated Units (03VTA003, “SPE/PEG 70/30”)

A copolymer comprising 70% by number of units deriving from SPE and 30% by number of units deriving from Bisomer S10W, with a number-average molar mass Mn=15 000 g/mol and a weight-average molar mass Mw=26 000 g/mol (relative value measured by aqueous GPC with standardizing of the samples of poly(ethylene oxide)), is prepared by radical polymerization in a water/ethanol mixture in the following way: 5.60 g of SPE (i.e., 0.020 mol) sold by Raschig, 9.45 g of Bisomer S10W (i.e., 0.009 mol) sold by Laporte, 398 g of water and 261.90 g of ethanol are charged, at ambient temperature, to a jacketed 1.5 1 multi-necked SVL reactor equipped with a Teflon anchor stirrer and connected to a thermostat. This mixture is subsequently heated to 78° C. When this temperature is reached (time recorded as t0), the following are introduced:

    • all at once (at t0): 0.8250 g of ammonium persulfate (i.e., 0.004 mol) dissolved in 20 g of water,
    • continuously over 2 h 30 min (from t0 to t0+2 h 30 min) using a syringe driver: 2.4750 g of ammonium persulfate dissolved in 60 g of water,
    • continuously over 2 h (from t0 to t0+2 h) using a syringe driver: a solution containing 50.85 g of SPE (i.e., 0.182 mol), 84.15 g of Bisomer S10W (i.e., 0.078 mol) and 205.80 g of water.


Once the final introduction is complete (at t0+2 h 30 min), the reaction medium is maintained at 70° C. for 1 h 30. Heating is then halted.


When the reactor has returned to ambient temperature, water is added and then the ethanol is evaporated on a rotary evaporator. The final product is an aqueous solution characterized by a solids content of 27.3% (calculated by weighing a known amount of solution before drying and after drying at 115° C. for 2 h), a pH of 2.0 and a Brookfield viscosity of 36 mPa·s (measured with an RV1 spindle, at 50 rpm, at ambient temperature).


The absolute average molar masses are also measured: Mw=65 000 g/mol, Mn=8000 g/mol.


Example 2
Polymer Comprising SPE Units and Poly-Alkoxylated Units (03VTA002, “SPE/PEG 85/15”)

A copolymer comprising 85% by number of units deriving from SPE and 15% by number of units deriving from Bisomer S10W, with a number-average molar mass Mn=15 000 g/mol and a weight-average molar mass Mw=23 000 g/mol (relative value measured by aqueous GPC with standardizing of the samples of poly(ethylene oxide)), is prepared by radical polymerization in a water/ethanol mixture in the following way: 8.90 g of SPE (i.e., 0.032 mol) sold by Raschig, 6.09 g of Bisomer S10W (i.e., 0.006 mol) sold by Laporte, 403.75 g of water and 261.90 g of ethanol are charged, at ambient temperature, to a jacketed 1.5 1 multi-necked SVL reactor equipped with a Teflon anchor stirrer and connected to a thermostat. This mixture is subsequently heated to 78° C. When this temperature is reached (time recorded as t0), the following are introduced:

    • all at once (at t0): 1.0650 g of ammonium persulfate (i.e., 0.005 mol) dissolved in 20 g of water,
    • continuously over 2 h 30 min (from t0 to t0+2 h 30 min) using a syringe driver: 3.2100 g of ammonium persulfate dissolved in 60 g of water,
    • continuously over 2 h (from t0 to t0+2 h) using a syringe driver: a solution containing 80.30 g of SPE (i.e., 0.287 mol), 54.75 g of Bisomer S10W (i.e., 0.051 mol) and 169 g of water.


Once the final introduction is complete (at t0+2 h 30 min), the reaction medium is maintained at 78° C. for 1 h 30. Heating is then halted.


When the reactor has returned to ambient temperature, water is added and then the ethanol is evaporated on a rotary evaporator. The final product is an aqueous solution characterized by a solids content of 21.9% (calculated by weighing a known amount of solution before drying and after drying at 115° C. for 2 h), a pH of 2.0 and a Brookfield viscosity of 31 mPa·s (measured with an RV1 spindle, at 50 rpm, at ambient temperature).


The absolute average molar masses are also measured: Mw=57 500 g/mol, Mn=6500 g/mol.


Example 3
Polymer Comprising SPE Units and Poly-Alkoxylated Units (03VTA001, “SPE/PEG 92.5/7.5”)

A copolymer comprising 92.5% by number of units deriving from SPE and 7.5% by number of units deriving from Bisomer S10W, with a number-average molar mass Mn=14 000 g/mol and a weight-average molar mass Mw=21 000 g/mol (relative value), is prepared in the same way, at a solids content of 25.3% by weight, in a 70/30 water/ethanol mixture. The absolute average molar masses are also measured: Mw=54 000 g/mol, Mn=7500 g/mol.


Example 4
Homopolymer Comprising SPE Units (03VTA149, “SPE”)

A polymer comprising essentially units deriving from SPE, with a weight-average molar mass Mw=11 300 g/mol (relative value), is prepared, at a solids content of 30% by weight, by radical polymerization in water in the following way:


90 g of SPE and 403.75 g of water are charged, at ambient temperature, to a 500 ml three-necked reactor equipped with a Teflon anchor stirrer and immersed in a thermostatically controlled oil bath. The reaction medium is subsequently heated to 98° C. When this temperature is reached (time recorded as t0), the following are introduced:

    • all at once (at t0): 1.84 g of ammonium persulfate dissolved in 20 g of water,
    • all at once at t0+5 min: 1.84 g of ammonium persulfate dissolved in 20 g of water,
    • all at once at t0+10 min: 1.84 g of ammonium persulfate dissolved in 20 g of water,
    • all at once at t0+15 min: 1.84 g of ammonium persulfate dissolved in 20 g of water.


Once the final introduction is complete (at t0+15 min.), the reaction medium is maintained at 78° C. for 5 h 45 min (up to t0+6 h). Heating is subsequently halted.


The final product is an aqueous solution characterized by a solids content of 30% (calculated by weighing a known amount of solution before drying and after drying at 115° C. for 2 h), a pH of 1.5 and a Brookfield viscosity of 30 mPa·s (measured with an RV1 spindle, at 50 rpm, at ambient temperature).


The absolute molar masses are also measured: Mw=30 000 g/mol, Mn=4000 g/mol.


Example 5
Polymer Comprising SPE Units and Vicinal Diol Units (03VTA021, “SPE/GMMA 99.9/0.1”)

A copolymer comprising 99.9% by number of units deriving from SPE and 0.1% by number of GMMA units, with a number-average molar mass Mn=22 000 g/mol and with a weight-average molar mass Mw=216 000 g/mol (relative value), is prepared by radical polymerization in a water/ethanol mixture in the following way: 289.82 g of SPE (i.e., 1.073 mol) sold by Raschig, 0.18 g of GMMA (i.e., 0.001 mol) sold by Rohm and 430 g of water are charged, at ambient temperature, to a jacketed 1.5 1 multi-necked SVL reactor equipped with a Teflon anchor stirrer and connected to a thermostat. This mixture is subsequently heated to 80° C. When this temperature is reached (time recorded as t0), the following is introduced all at once (at t0): 0.2206 g of ammonium persulfate (i.e., 0.001 mol) dissolved in 20 g of water.


The reaction medium is maintained at 80° C. for 6 h. Heating is then halted.


The final product is an aqueous solution characterized by a solids content of 41.7% (calculated by weighing a known amount of solution before drying and after drying at 115° C. for 2 h). This solution is too viscous for its pH and its Brookfield viscosity to be able to be measured under the same conditions as for the polymers described in the above examples.


The absolute mean molar masses are also measured: Mw=2 000 000 g/mol, Mn=900 000 g/mol.


Example 6
Polymer Comprising SPE Units and Vicinal Diol Units (03VTA022, “SPE/GMMA 95/5”)

A copolymer comprising 95% by number of units deriving from SPE and 5% by number of GMMA units, with a number-average molar mass Mn=44 000 g/mol and with a weight-average molar mass Mw=230 000 g/mol (relative value), is prepared by radical polymerization in a water/ethanol mixture in the following way: 291.21 g of SPE (i.e., 1.073 mol) sold by Raschig, 8.79 g of GMMA (i.e., 0.055 mol) sold by Rohm and 430 g of water are charged, at ambient temperature, to a jacketed 1.5 1 multi-necked SVL reactor equipped with a Teflon anchor stirrer and connected to a thermostat. This mixture is subsequently heated to 80° C. When this temperature is reached (time recorded as t0), the following is introduced all at once (at t0): 0.2253 g of ammonium persulfate (i.e., 0.001 mol) dissolved in 20 g of water.


The reaction medium is maintained at 80° C. for 6 h. Heating is then halted.


The final product is an aqueous solution characterized by a solids content of 42.8% (calculated by weighing a known amount of solution before drying and after drying at 115° C. for 2 h). This solution is too viscous for its pH and its Brookfield viscosity to be able to be measured under the same conditions as for the polymers described in the above examples.


The absolute mean molar masses are also measured: Mw=3 400 000 g/mol, Mn=1 600 000 g/mol.


Example 7
Homopolymer Comprising SHPP Units (04CVG031, “SHPP”)

The monomer (SHPP) is synthesized and then polymerized, the final polymer being characterized by a weight-average molar mass of 200 000 g/mol (relative value).


57.16 g of CHPSNa (sodium chlorohydroxypropylsulfonate, sold by Raschig), i.e. 0.291 mol, and 943.92 g of water are charged, at ambient temperature, to a jacketed 1.5 1 multi-necked SVL reactor equipped with a Teflon anchor stirrer and connected to a thermostat. The CHPSNa dissolves in a few minutes with stirring ˜5 min). The pH of this solution is subsequently adjusted to 7.5 using dilute 10% sodium hydroxide solution. 47.72 g of dimethylaminopropylmethacrylamide, sold by Rohm, i.e. 0.280 mol, are then introduced. The mixture is heated to 80° C. and maintained at this temperature for 4 h.


The aqueous solution thus obtained (solution I) is characterized by a solids content of 24.7% (calculated by weighing a known amount of solution before drying and after drying at 115° C. for 2 h) and a pH of 8.7. The 1H NMR analysis in D2O shows that the tertiary amine monomer has been virtually completely converted to sulfobetaine monomer: 93% of the dimethylaminopropyl-methacrylamide is converted to SHPP monomer. 36.67 g of this solution I and 137.5 g of water are charged, at ambient temperature, to a jacketed 1.5 1 multi-necked SVL reactor equipped with a Teflon anchor stirrer and connected to a thermostat. The mixture is heated to 85° C. When this temperature is reached (time recorded at t0), the following are introduced:

    • continuously over 2 h (from to t0 to t0+2 h) using a syringe driver: 330 g of solution I,
    • continuously over 4 h (from t0 to t0+4 h) using a syringe driver: a solution containing 0.313 g of ammonium persulfate dissolved in 45.89 g of water.


Once the final introduction is complete (at t0+4h) the reaction medium is maintained at 85° C. for 4 h (from t0+4 h to t0+8 h). Heating is subsequently halted.


The final product is an aqueous solution characterized by a solids content of 18% (calculated by weighing a known amount of solution before drying and after drying at 115° C. for 2 h) and a pH of 6.3.


The absolute molar masses are also measured: Mw=880 000 g/mol, Mn=300 000 g/mol.


Example 8
Fluid Comprising a Polymer

An aqueous drilling mud formulation A is prepared which comprises the following ingredients:

    • Salt water comprising 200 g/l of NaCl,
    • NaOH, in order to obtain a pH of 10,
    • Xanthan gum, 2 ppb (23P Rhodopol, sold by Rhodia) (or 0.5% w/v),
    • Antifoaming agent, 0.1% by weight (Bevaloid 6092, sold by Rhodia),
    • Test additive (polymer according to examples 1 to 8, or other).


A silicate-based drilling mud formulation B is prepared which comprises the following ingredients:


















Brine
 20%



Antifoaming agent (Bevaloid 6092)
0.1%



Thickening agent, xanthan gum



(Rhodopol 23P, Rhodia)
0.5%



Silicates (Silicate 60N20, Rhodia)
5% (dry matter)



Test additive (polymer according to



examples 1 to 8, or other)
1% or 3%










KOH or NaOH, in order to adjust the pH to 12.
Recovery Test on the Cuttings

Clay particles are used to simulate the cuttings. The clay used is Oxford clay, 2-4 mm, sold by Hanson Brick, a highly reactive and dispersive clay. The particles are sieved for a final size distribution between 2-4 mm.


30 g of sieved particles are added to 350 ml of the test formulation. The flasks are placed in a rolling oven at 65° C. for 16 hours (hot rolling). After rolling, the samples are cooled and the particles are recovered on a sieve (2 mm) and washed with a brine solution. The excess formulation is carefully removed using adsorbent paper. The particles are weighed. The particles are dried in an oven at 50° C. until a stable weight is achieved, in order to have a precise indication of the water content inside the particles. The particles are again weighed and the percentage of moisture restoration is calculated. High levels of restoration and low moisture contents indicate an inhibiting effect on clay swelling.


Extrusion test

Hot rolling is carried out in the presence of the clay particles, at 65° C. for 16 hours, as indicated above. Afterwards, the particles are recovered on a sieve, washed with brine and extruded in a CT 15 compressometer device from Adamel Lhomargy at a rate of 40 mm/min. The pressure necessary to extrude the particles is measured. It depends on the degree of hydration of the particles. The harder the particles, the higher the pressure, the better the protection with regard to penetration of water and thus the better the inhibiting effect on clay swelling.


Results

Eight different additives are tested at different concentrations in the fluid in accordance with the example (concentration by weight on a dry basis). The results are given in table I.















TABLE I









Moisture
Moisture




Additive


content
restoration
Pressure


Example
tested
Summary
Formulation
(%)
(%)
(bar)





















 9
Example
SPE, 1%
A
29
99
26



4, 1%


10
Example
SPE, 2%
A
29.5
98
24



4, 2%


11
Example
SPE, 3%
A
33
94
35



4, 3%


12
Example
SPE/PEG
A
28.7
101.4
36



2, 1%
85/15


13
Example
SPE/PEG
A
37.6
108
27



3, 1%
92.5/7.5 


14
PHPA*,

A
28
102
26


(comparative)
0.2%


15
KCl, 1%

A


9


(comparative)


16
Example
SPE/PEG
A


55



1, 1%
70/30


17
Example
SPE/GMMA
A


29



5, 1%
99.9/0.1 


18
Example
SPE/GMMA



29



6, 1%
95/5 


19
Example
SHPP



33



7, 1%





*Polivis PW, sold by Ava.






Anti-Accretion Test

175 ml of the formulation/mud and 15 g of the clay particles are placed in 250 ml polypropylene flasks. A preweighed steel bar is added thereto and the flasks are placed horizontally on moving rollers at ambient temperature for 1 minute. The bar is subsequently removed from the flask and photographed. It is subsequently placed in an oven at 105° C. to constant weight.


The following is calculated: % accretion=weight (g) of dry particles stuck to the bar/weight (g) of particles used for the test*. *The moisture content is taken into account in order to calculate the starting weight of the clays.


The lower the value, the better it is.


The results are presented in table II below.













TABLE II






Additive


Accretion


Example
tested
Summary
Formulation
(%)







20
/

B
58


21
Example 1,
SPE/PEG
B
58



1%
70/30


22
Example 5,
SPE/GMMA
B
25



1%
99.9/0.1


23
Example 6,
SPE/GMMA
B
40



1%
95/5 








Claims
  • 1-41. (canceled)
  • 42. A zwitterionic polymer comprising units having a betaine group, comprising: at least 35 mol % of units having a betaine group, the betaine group having a cationic group and an anionic group, andadditional units selected from the group consisting of: alkoxylated units of following formula: —CH2—CHR6[—X2—(CH2—CH2—O)n—R7]—
  • 43. The polymer as claimed in claim 42, wherein the anionic group is a carbonate, sulfonate, phosphate, phosphonate, phosphinate or ethenolate group and wherein the cationic group is an ammonium, pyridinium, imidazolinium, phosphonium or sulfonium group.
  • 44. The polymer as claimed in claim 42, wherein the betaine groups are pendent groups of the polymer.
  • 45. The polymer as claimed in claim 42, wherein the units having a betaine group and optionally the alkoxylated and/or hydroxylated units form a polyalkylene hydrocarbon chain optionally interrupted by one or more nitrogen or sulfur atoms.
  • 46. The polymer as claimed in claim 42, wherein the units having a betaine group derive from at least one betaine monomer selected from the group consisting of the following monomers: alkyl sulfonates of dialkylammonium alkyl acrylates, alkyl sulfonates of dialkyl-ammonium alkyl methacrylates, alkyl phosphonates of dialkylammonium alkyl acrylates, alkyl phosphonates of dialkylammonium alkyl methacrylates, alkyl sulfonates of dialkylammonium alkyl acrylamido, alkyl sulfonates of dialkyl-ammonium alkyl methacrylamido, alkyl phosphonates of dialkylammonium alkyl acrylamido, alkyl phosphonates of dialkylammonium alkyl methacrylamido, heterocyclic betaine monomers,alkyl sulfonates of dialkylammonium alkyl allylics, alkyl phosphonates of dialkyl-ammonium alkyl allylics,alkyl sulfonates of dialkylammonium alkyl styrenes, alkyl s phosphonates of dialkylammonium alkyl styrenes, betaines resulting from ethylenically unsaturated anhydrides and dienes, sulfobetaines derived from piperazine, sulfobetaines derived from 2-vinylpyridine, sulfobetaines derived from 4-vinylpyridine, phosphobetaines of formulae
  • 47. The polymer as claimed in claim 46, wherein the units having a betaine group derive from at least one betaine monomer selected from the group consisting of the following monomers: sulfopropyldimethylammonioethyl methacrylate,sulfoethyldimethylammonioethyl methacrylate,sulfobutyldimethylammonioethyl methacrylate,sulfohydroxypropyldimethylammonioethyl methacrylate,sulfopropyldimethylammoniopropylacrylamide,sulfopropyldimethylammoniopropylmethacrylamide,sulfopropyldiethylammonioethyl methacrylate,sulfohydroxypropyldimethylammoniopropylmethacrylamide,sulfohydroxypropyldiethylammonioethyl methacrylate,2-vinyl-1-(3-sulfopropyl)pyridinium betaine,4-vinyl-1-(3-sulfopropyl)pyridinium betaine,1-vinyl-3-(3-sulfopropyl)imidazolium betaine,sulfopropylmethyldiallylammonium betaine, and((dicyanoethanolate)ethoxy)dimethylammoniumpropylmethacrylamide.
  • 48. The polymer as claimed in claim 42, wherein the units having a betaine group exhibit one of the following formulae:
  • 49. The polymer as claimed in claim 42, wherein the alkoxylated units are units deriving from a monomer of following formula: CH2═CHCH3COO—(CH2—CH2—O)n—R7
  • 50. The polymer as claimed in claim 49, wherein: n is greater than or equal to 10, preferably greater than or equal to 15, andR7 is a methyl group.
  • 51. The polymer as claimed in claim 49, wherein: n is greater than or equal to 10, andR7 is an alkyl group having from 12 to 30 carbon atoms, optionally from 18 to 25.
  • 52. The polymer as claimed in claim 49, wherein: n is greater than or equal to 10, andR7 is a tristyrylphenyl group.
  • 53. The polymer as claimed in claim 42, wherein: n is greater than or equal to 10, andR7 is a hydrogen atom.
  • 54. The polymer as claimed in claim 42, wherein the hydroxylated units are chosen from the units of following formulae:
  • 55. The polymer as claimed in claim 42, not comprising other units, the polymer optionally exhibiting solely the units having a betaine group and the alkoxylated units or solely the units having a betaine group and the hydroxylated units.
  • 56. The polymer as claimed in claim 42, having a weight-average molecular mass of between 5000 g/mol and 400 000 g/mol, in relative value, measured by GPC calibrated with poly(ethylene oxide) standards.
  • 57. The polymer as claimed in claim 42, comprising: from 65 to 99 mol % of units having a betaine group, andfrom 55 to 1 mol % of alkoxylated units,optionally:from 70 to 90 mol %, of units having a betaine group, andfrom 10 to 30 mol %, of alkoxylated units.
  • 58. The polymer as claimed in claim 42, comprising: from 80 to 100 (excluded) mol % of units having a betaine group, andfrom 20 to 0 (excluded) mol % of hydroxylated units.
  • 59. A drilling fluid comprising the polymer as claimed in claim 42.
  • 60. The drilling fluid as claimed in claim 59, wherein the polymer content is between 0.1% and 10%, optionally between 1% and 3%.
  • 61. A clay-swelling inhibitor and/or as accretion-inhibiting agent and/or as fluid-rheology-controlling agent and/or as filtrate-reducing agent and/or as lubricating agent for a drilling fluid, comprising a polymer as defined in claim 42.
Priority Claims (1)
Number Date Country Kind
0314675 Dec 2003 FR national
PCT Information
Filing Document Filing Date Country Kind 371c Date
PCT/FR04/03239 12/15/2004 WO 00 4/2/2007