The present invention relates to a hydraulic actuation system for a hydraulic system, in particular in the form of a brake system, having at least one hydraulic circuit which is provided with at least one hydraulic consumer, in particular in the form of a hydraulically actuated wheel brake, and having at least one pressure generating device with a piston pump or a rotary pump for pressure control or regulation, in particular for pressure build-up and pressure reduction in the at least one hydraulic circuit.
Such hydraulic actuation systems are sufficiently well known. In automotive engineering, 3/2 valves find versatile application, as disclosed in DE 10 2017000472, where a 3/2-way valve is used for selective connection of a brake circuit to the pressure supply or to a tandem master brake cylinder. The use of a 3/2-way valve can advantageously save a valve when only 2/2-way valves have been used previously.
In many valve applications, the safety requirements for a valve failure are high, as they can have an impact on the braking effect and pedal characteristics.
It is the task of the present invention to design a generic hydraulic actuation system, in particular for a braking system, in a more fail-safe and cost-effective manner.
This task is solved according to the invention with a hydraulic actuating system having the features of claim 1. Further advantageous embodiments of the actuation system according to claim 1 result from the features of the subclaims.
With the actuation system according to the invention, the pressure can advantageously be regulated or controlled very precisely.
The pressure generating device can advantageously comprise a piston pump. In automotive engineering, there is a wide range of applications for the actuation systems according to the invention. Compared to rotary pumps, electric motor-driven piston-cylinder systems with plunger or double-stroke pistons offer great advantages in continuous medium delivery or also in controlled volume delivery by means of piston displacement measurement or pressure measurement, in which, for example, a very specific volume of hydraulic medium is adjusted by controlled or regulated adjustment of the piston, whereby, for example, a preset pressure can be set or regulated on the basis of a pressure-volume characteristic curve.
However, it is particularly advantageous if the pressure-generating device has a double-stroke piston, so that hydraulic medium can be conveyed in the forward stroke and in the return stroke, and that each working chamber of the pressure-generating device can be connected to the reservoir via a 3/2-way valve, in particular one assigned to it. With this valve circuit described above, for example, any of the currently required functions of a braking system can be realized or set with the piston. For example, it is also possible to adjust the double-stroke piston of the pressure generating device without delivering hydraulic medium, which is generally referred to as an idle stroke without volume delivery into or out of the hydraulic circuits or brake circuits.
However, it is also possible to use a double-stroke piston pump with a 3/2-way valve assigned to only one working chamber or brake circuit and only a 2/2-way valve assigned to the other. In this arrangement, it is then only possible to connect one brake circuit to the reservoir in order to drain hydraulic medium into it or to receive hydraulic medium from it.
In another possible embodiment, the two working chambers of the pressure-generating device can be connected to the reservoir via a single 3/2-way valve, in which case at least one working chamber is always hydraulically connected to the reservoir. As long as the 3/2-way valve can be held in an intermediate position by means of the electromagnetic drive, it is also possible for both working chambers of the piston-cylinder unit of the pressure-generating device to be hydraulically connected to the reservoir at the same time.
If the hydraulic actuation system with double-stroke pistons according to the invention is used for pressure control of a brake system, it can deliver the hydraulic medium to both brake circuits in the forward stroke as well as in the return stroke. In the event of a failure of one brake circuit (circuit failure), the advantageous valve circuit can continue to control the pressure in the other still intact brake circuit by means of the actuation system.
The brake system can advantageously have a master brake cylinder that is designed either as a tandem or single master brake cylinder. The master cylinder thus has at least one working chamber which can be connected via a 3/2-way valve either in the return plane to a brake circuit or, in the normal case, to a travel simulator for setting a pedal feel. If the master brake cylinder is designed as a tandem master brake cylinder with two working chambers, one of its working chambers can be connected to the brake circuit and travel simulator via a 3/2 directional control valve as described above and the other working chamber can be disconnected from the other brake circuit or connected to it in the return plane by means of a 2/2 directional control valve.
As already described, the pressure supply with so-called dual-circuit double-stroke piston (DHK) enables continuous volume conveyance. With the valve circuit according to the invention, the alternating single-circuit double-stroke piston can distribute the volume to the two brake circuits by piston advance and piston return. At the same time, a pressure equalization between the two brake circuits can take place via a circuit separating valve connecting the two brake circuits in its open position.
The double-stroke piston can advantageously have two differently sized effective areas in the piston forward stroke and piston return stroke. As a rule, the effective piston area in the piston return stroke is only 50% of the effective piston area in the piston advance stroke, with the advantage that the piston force and thus motor torque, e.g. via a spindle drive, in the piston return stroke is only 50% of the piston force in the piston advance stroke, with the same pressure on the effective area. This is advantageously used to achieve twice the maximum pressure, e.g. up to 200 bar, with the same maximum motor torque during the piston return stroke. In the case of the piston advance stroke, on the other hand, only up to 100 bar can be achieved. This fulfills the main requirement that pressure buildup and release is possible over the entire pressure range from 0-200 bar with precise pressure control by piston advance and piston return stroke at any position of the piston.
With the valve circuit according to the invention, the double-stroke piston can advantageously be used for about twenty different operations, if these are to be carried out without compromising dynamics and positioning accuracy. In contrast to the complex valve circuits known from DE 10 20110830312 or DE 10 2018221783, the valve circuit of the hydraulic actuation system according to the invention is significantly simpler, less expensive and smaller.
Even in the event of failure of one hydraulic circuit, the other circuit in the actuation system according to the invention is still ready for use. By providing a redundant motor winding, a higher reliability of the actuator is also achieved. The valve circuit according to the invention can also be used flexibly, so it can also be used for a wide variety of requirements of the hydraulic unit for ABS, ESP and other assistance functions.
To increase safety, a safety shut-off valve, in particular one that is de-energized, can also be arranged in the connecting line that connects the pressure supply to the reservoir and in which a 3/2-way valve is arranged, which disconnects the hydraulic connection between the reservoir and the 3/2-way valve, in particular in the event of malfunction and/or leakage of the 3/2-way valve. This means that even if the 3/2-way valve is leaking, the pressure in at least one wheel brake can still be built up or changed by closing the additional safety shut-off valve by means of the pressure supply.
In the following, the hydraulic actuation system according to the invention and its mode of operation are explained in more detail with the aid of drawings.
They show:
The 3/2-way valve MV also has a second valve chamber K2 in which the valve spring VF and a second valve closing body VSK2 are arranged. The second valve chamber K2 is connected via a hydraulic channel to the second valve port AN2, to which the path simulator WS is connected. The second valve chamber K2 forms with its left side the second valve seat VS2 of the valve MV, which cooperates with the second valve closing body VSK2. A third valve chamber K3 is arranged between the two valve seats VS1 and VS2 and is connected to the third valve connection AN3 for the master cylinder SHZ or THZ. On the side of the first valve closing body VSK1 facing away from the pin 7, 7a, a plunger ST is formed or fastened, the length of which is dimensioned such that it passes through the first valve seat VS1 and the third valve chamber K3 and can act with its free end on the second valve closing body VSK2 in the energized state of the 3/2-way valve MV. In Figure the pressure supply device is connected to the second brake circuit BK2.
The dimensioning of the valve spring VF determines the opening pressure in the return plane, e.g. in the event of failure of the first brake circuit or the pressure supply device DZ. Here, the legislator requires that a vehicle deceleration of 0.24 g can be generated with a foot force on brake pedal 1 of 500N. By dimensioning the valve spring to 75 bar opening pressure in the master cylinder, almost 3 times the deceleration value can be achieved.
The valve spring VF should be dimensioned in such a way that the solenoid armature 4 is reset more safely and the valve closing body VSK is pressed against the first valve seat VS1 in a secure sealing manner.
The chamber KV acting in the piston advance stroke is connected via the hydraulic line HL2 to the central third valve port AN13 of the first 3/2-way valve PD1, whereas the chamber KH acting in the piston return stroke is connected via the hydraulic line HL1 to the central third valve port AN23 of the second 3/2-way valve PD2.
The respective second valve ports AN12 and AN22 are connected to the brake circuits BK2 and BK1. The brake circuits BK1 and BK2 are connected to each other and separated from each other in the energized state by a de-energized circuit isolating valve KTV. To build up and reduce pressure, the DHK double-stroke piston moves with a forward or return stroke. The pressure acting in the line/valve supports the valve opening at the two valve seats.
The KTV circuit isolating valve is closed in the event of failure of a BK1 or BK2 brake circuit. To safeguard against a double fault: In the event of failure of a brake circuit BK1 or BK2 and simultaneous failure of the circuit isolating valve KTV, this circuit isolating valve KTV can also be designed redundantly, e.g. by means of a further circuit isolating valve KTVr connected in series.
From this piston position before the double-stroke piston return stroke, the pressure build-up can also be set in the high pressure range up to e.g. 200 bar. Here, the 3/2-way valve PD2 is energized, causing valve seat VS21 to close and valve seat VS22 to open. This increases the pressure in brake circuit BK1 and, via the circuit isolating valve KTV, also in brake circuit BK2. During the piston return stroke movement, the double-stroke piston draws volume from the reservoir VB via the open valve seat VS1 and via the suction valve SV1 and VS11 of PD1.
The solenoid yoke 6 serves as a guide for the bolt 7, 7a, which is connected to the first valve closing body VSK1. Compared to the standard design of the 2/2-way inlet valve, the pin 7 can be made smaller in diameter, which increases the effective void area. This also allows the installation of a permanent magnet PM in the yoke 6 for force assistance of the return spring VF, as described in
As shown, the second valve seat VS2 can be combined with the ball VSK2 and the valve spring VF in a separate housing as a unit. This offers advantages in pre-assembly and valve adjustment. For this purpose, the assembly unit is pressed into the yoke housing. To measure the tappet stroke, the ball stop has a hole to record the path of the ball via a measuring pin. For a secure connection of the assembly unit to the solenoid yoke, a power supply is recommended. To protect the valve seats VS1 and VS2, all connections to the brake circuit, master cylinder and travel simulator are protected by F1, F2 and F3 filters.
The valve adjustment is made in such a way that the tappet ST has a small distance to the ball VSK2.
To reduce coil heating, the excitation winding 5 can be potted with the solenoid housing 9. In addition, a ribbed heat sink 10 may also be provided.
Number | Date | Country | Kind |
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20 2021 105 880.3 | Apr 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/052023 | 1/28/2022 | WO |