The present disclosure relates to batteries for electrically powered and hybrid electric power tools. The batteries are suitable for use with hand-held construction equipment such as cut-off tools, core drills, and saws for cutting concrete and stone, as well as chainsaws and also for lawn and grounds care products, i.e., lawn movers and the like.
Advancements in battery technology has enabled battery powered electrical power tools which perform at the same level as corresponding power tools powered via cable from mains or by combustion engine. For instance, battery powered cut-off tools, chain saws, and various types of outdoor power tools and products for lawn and grounds care can today be driven by electric motors powered by rechargeable batteries where previously a cable to mains or a combustion engine was required. Hybrid power tools have also been proposed which make use of a combination of rechargeable battery and combustion energy to perform the task at hand in an efficient manner.
However, applications like the above-mentioned still require a significant amount of stored energy and to be able to deliver sufficient power. Thus, the batteries may be relatively large and heavy. Handling of such heavy batteries may be challenging. For instance, inserting and removing a large and heavy battery into a battery compartment of a power tool or a charging unit may be difficult since the battery may get stuck in the battery compartment. Furthermore, energy requirements may vary between different applications and between different tools. A versatile battery system is therefore desired which supports different applications.
There is a need for improved batteries for electrically powered and hybrid power tools.
It is an object of the present disclosure to provide improved batteries for power tools which resolve or at least mitigate some of the above-mentioned issues.
This object is obtained by a battery for a power tool. The battery comprises a central housing with at least one side terminated by a first gable portion and by a second gable portion opposite to the first gable portion, wherein the gable portions face in an insertion direction of the battery. The battery also comprises one or more guiding members arranged on the central housing to guide the battery along the insertion direction into mating position with attachment means of the power tool. One or more electrical connectors are arranged in respective elongated slots formed in the central housing, wherein the slots extend in the insertion direction. The one or more guiding members and the one or more slots extend in a plane tangential to the side of the central housing. The battery further comprises a handle arranged on the second gable portion, where the handle is offset from a center of the second gable portion towards the plane.
Since the handle is offset towards the plane, forces exerted on the handle in the insertion direction align with the elongation directions of the one or more guiding members as well as with the one or more slots. This alignment of forces reduces a pivoting motion by the battery as it is inserted into the mating position and also as it is removed from the mating position. Thus, connecting and disconnecting the battery to a power tool is simplified.
The batteries disclosed herein can also be aggregated into a larger stationary power source and used to power larger tools or a smaller tool for a longer period of time.
According to aspects, the battery comprises a first guiding member and a second guiding member extending in the plane, where the one or more elongated slots are arranged in-between the first and second guiding members on the side of the central housing. This arrangement provides for a stable mechanical connection between battery and power tool, and also provides for a convenient insertion and removal operation of the battery with respect to a battery compartment of the power tool, or with respect to other battery holding arrangements on the power tool.
According to aspects, the first gable portion, and/or the second gable portion is formed with a beveled edge. This bevel or chamfer simplifies insertion of the battery into a battery compartment since it acts as an initial guide to align the gable portion face with the battery compartment aperture.
According to aspects, the electrical connectors are surface mounted onto a carrier structure arranged in the central housing, where the carrier structure further comprises a control unit for controlling an operation of the battery. This joint carrier structure simplifies assembly of the battery and provides for a more cost-efficient design overall. The carrier structure may, e.g., be a printed circuit board (PCB) supporting both the electrical connectors, power circuitry, as well as the control unit.
According to aspects, the first gable portion and/or the second gable portion are attached to the central housing by one or more releasable fastening members. These releasable fastening members, e.g., threaded members such as screws or bolts, simplify assembly and disassembly of the battery, and therefore provide, e.g., more convenient recycling of the battery.
According to aspects, the slots and the guiding members are formed in a cuboid shaped protrusion extending from the central housing along a normal vector to the plane, where a surface of the cuboid shaped protrusion is parallel to the plane. A leading edge of this cuboid shaped protrusion may form an abutment arranged to support the battery relative to the power tool when in the mating position. This arrangement provides improved mechanical robustness of the overall battery system. The control unit may advantageously be mounted inside the cuboid shaped protrusion, where it is protected while still close to the electrical connectors.
According to aspects, at least one of the elongated slots defines a passage into an internal volume of the central housing for passing a flow of cooling air from the internal volume and out into an ambient environment. This flow of cooling air keeps the electrical connectors free from dust and slurry, or at least reduces the amount of particulate matter entering into the local area comprising the electrical connectors, which is an advantage.
According to aspects, the guiding members are arranged to mate with corresponding dove-tail grooves formed in the power tool. This arrangement provides an increased mechanical strength suitable for heavy duty batteries and power tools.
According to aspects, the battery comprises a groove extending in the insertion direction, arranged on a side of the central housing opposite to the elongated slots and the guiding members to mate with a supporting heel arranged on a wall of a battery compartment formed in the power tool. This optional support structure further enhances the mechanical robustness of the mechanical connection between battery and power tool.
According to aspects, the battery comprises at least one recess configured to receive a respective locking member of a battery lock mechanism, wherein the recess comprises a surface arranged with an arcuate form to match that of a leading edge portion of the locking member. This particular form of mechanism simplifies releasing the battery from the mating position, which is an advantage.
The object is also obtained by a modular battery system comprising a plurality of battery types, where each battery type is configured for insertion in an insertion direction into mating position with attachment means of a power tool. Each battery type comprises a central housing defining a central volume, one or more guiding members arranged on the central housing to guide the battery into the mating position along the insertion direction, and one or more electrical connectors arranged in respective elongated slots formed in the central housing, where the slots extend in the insertion direction. Each battery type further comprises a first gable portion and a second gable portion arranged opposite to the first gable portion, wherein the gable portions face in the insertion direction, and where each gable portion defines a respective first and second gable volume. The central housing is the same for each battery type in the plurality of battery types, while the first and/or second gable volume differs between a first battery type and a second battery type in the plurality of battery types. By having the same central housing on all types of batteries in the modular battery system and different gable portions, the energy capacity of the battery can be adapted to the power tool and task at hand, without changing any of the interfaces towards the power tool or towards a battery charger, since both mechanical attachment arrangement and the electrical connectors are arranged on the central housing which is the same for all types.
Generally, all terms used in the claims are to be interpreted according to their ordinary meaning in the technical field, unless explicitly defined otherwise herein. All references to “a/an/the element, apparatus, component, means, step, etc.” are to be interpreted openly as referring to at least one instance of the element, apparatus, component, means, step, etc., unless explicitly stated otherwise. Further features of, and advantages with, the present invention will become apparent when studying the appended claims and the following description. The skilled person realizes that different features of the present invention may be combined to create embodiments other than those described in the following, without departing from the scope of the present invention.
The present disclosure will now be described in more detail with reference to the appended drawings, where
The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which certain aspects of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments and aspects set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout the description.
It is to be understood that the present invention is not limited to the embodiments described herein and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
The power tool 100 comprises a battery 110 for powering the tool. This particular battery is arranged inserted into a through-hole battery compartment 200, shown in more detail in
With reference to
One or more guiding members 340a, 340b are arranged on the central housing 310 to guide the battery along an insertion direction D1 into mating position with attachment means of the power tool 100. The attachment means on the power tool may, e.g., be arranged in a battery compartment 200 as shown in
With reference also to
As shown in
The battery further comprises a handle 360 arranged on the second gable portion 330. This handle 360 is offset O from a center of the second gable portion 330 towards the plane P. In other words, the handle is displaced towards the side of the battery comprising the one or more guiding members 340a, 340b and the one or more slots 350. In a preferred embodiment the handle is offset all the way to the corner formed between the gable portion and the central housing. In this case the one or more guiding members 340a, 340b, the one or more slots 350 and the handle are all intersected by the plane P.
The handle 360 can, for example, be formed as a recess in the second gable portion 330 as shown in the figures, or it can be a protruding separate member attached to the second gable portion 330 at a position which is biased towards the plane P. Various handle designs for batteries are known and will therefore not be discussed in more detail herein.
The handle 360, the one or more guiding members 340a, 340b and the one or more slots 350 all extend in the insertion direction. Furthermore, the handle 360, the one or more guiding members 340a, 340b and the one or more slots 350 are at least biased towards the plane, and in a preferred embodiment extend in the plane P. This means that a force exerted on the handle 360, i.e., a pushing force to push the battery into mating position with the power tool 100, or a pulling force for removing the battery from the power tool 100, will be aligned with the extension directions of both the one or more guiding members 340a, 340b and the one or more slots 350. This further means that pivoting by the battery with respect to the attachment means of the power tool, e.g., the guides in the battery compartment 200, due to operating the handle is minimized. Consequently, inserting of the battery into mating position with the power tool, and removal of the battery from the power tool, is made easier due to the offset handle because of the reduction in pivoting motion by the battery.
Various mechanical arrangements may be applied for guiding the battery into the locking position, which locking position may be inside a through-hole battery compartment 200 as exemplified in
To simplify attaching the battery to a power tool, e.g., by inserting it into a battery compartment 200 such as that exemplified in
With reference to, e.g.,
The slots 350 and the guiding members 340a, 340b are preferably formed in a cuboid shaped protrusion extending from the central housing along a normal vector to the plane P, as illustrated in, e.g., 3A, where a surface of the cuboid shaped protrusion 370 is parallel to the plane P. A leading edge 375 of the cuboid shaped protrusion 370 optionally forms an abutment arranged to support the battery relative to the power tool 100 when in the mating position. For instance, the leading edge can be configured such as to abut against one or more resilient members 240a, 240b, for instance spring-loaded taps or protrusions formed in a resilient material such as rubber or the like. These resilient members provide a counter-force to the battery when the battery is in the mating position. With reference to
With reference to
The batteries discussed herein may furthermore comprise at least one recess 380a, 380b configured to receive a respective locking member of a battery lock mechanism. The recess comprises a surface arranged with an arcuate form to match that of a leading edge portion of the locking member. With reference to
The locking member may be arranged spring biased towards the locking position, and operable by means of a lever or push-button mechanism 260, shown in
The batteries discussed herein are preferably cooled during operation and also during charging. To facilitate cooling, the central housing comprises grated apertures 830a, 830b indicated in
According to some aspects, at least one of the elongated slots 350 defines a passage into an internal volume of the central housing 310 for passing a flow of cooling air from the internal volume and out into an ambient environment. Thus, a portion of the flow of cooling air passing between the grated apertures is able to exit via the elongated slots. The flow of cooling air exiting via the slots must be overcome by any dirt or slurry entering the area comprising the electrical connectors. Thus, this area is kept clean of dust and slurry during operation of the power tool, which is most advantageous.
The electrical connectors 810 are optionally surface mounted onto a carrier structure 820 arranged in the central housing 310 as shown in
Advantageously, the central housing is the same for each battery type in the plurality of battery types. Only the first and/or second gable volumes differs between the first battery type and the second battery type in the plurality of battery types. This means that the same charger can be used for all battery types, since the interfaces to the battery charger is located only on the central housing which is the same for all battery types. Furthermore, the mechanical attachment means on different power tools can be used for all the battery types, since the guiding members are also arranged on the central housing.
According to aspects, a battery 300 of the first type weighs between 4500-5500 g and preferably about 5100 g, and a battery 400 of the second type weighs between 2500-3500 g and preferably about 3000 g.
Number | Date | Country | Kind |
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PCT/EP2020/077590 | Oct 2020 | WO | international |
2051462-6 | Dec 2020 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2021/050915 | 9/22/2021 | WO |