This invention relates generally to wastewater treatment and specifically to separation of FOG (Fats, Oils, or Grease) from wastewater.
The Applicant is active in the wastewater treatment field. It has experienced technical challenges in creating wastewater treatment plants which are adjustable, automatable, and/or cyclical.
The Applicant has filed PCT application no. PCT/IB2020/050334 relating to wastewater treatment, for a floating collector or floating weir. The Applicant has found that the floating weir principle is useful and wishes to develop this further.
Accordingly, the applicant desires an apparatus incorporating a floating weir which can be used for collection of FOG and which has a degree of control in how the FOG can be collected.
Accordingly, the invention provides a FOG separation apparatus which includes:
The terms “higher” and “lower” may be relative to each other or relative to a reference point. This may also be interpreted as “a first liquid level” which is higher than “a second liquid level”.
Accordingly, it may be noted that varying the liquid level within the reservoir can vary the depth and/or concentration of FOG at the surface. FOG, being more buoyant than water or wastewater, tends to stratify at the surface. Accordingly, if there was a given depth of FOG, say 1 cm, when the liquid level is beneath the top section, then raising the liquid level towards the top section so that the effective surface area decreases, say by half, then the depth of FOG will increase, say to 2 cm (1 cm/0.5).
The FOG separation apparatus may include one or more fluid inlets or outlets. The FOG separation apparatus may include one or more of: a main inlet (for liquid), a main outlet (for wastewater), a weir inlet (for flushing or recirculated liquid), and/or a weir outlet (for FOG collected by the floating weir). The liquid level control mechanism may be configured to control the liquid level by controlling the net inflow or outflow of liquid through the inlets or outlets. One or more of the inlets and/or outlets may have valves or taps associated therewith, which may be controlled thereby to control the inflow or outflow.
The liquid level control mechanism may therefore include one or more valves. The valves could be manually controlled (e.g., by a human supervisor). However, the Applicant envisages that the valves and the liquid level may be electronically or digitally controlled by at least one control module. In such case, the liquid level control mechanism may include the electronic control module.
The FOG separation apparatus may include one or more sensers, e.g., liquid level sensors, FOG density sensors, flow sensors, etc. The electronic control module may be configured to control the liquid level in accordance with one or more readings from the sensors. The electronic control module may be configured to control the liquid level in accordance with one or more predefined operational parameters.
A bottom of the vessel may include a tapered (e.g., inverted conical) sump. The sump may therefore converge inwardly downwardly. A drain outlet may be provided at a low point of the sump to drain to collect denser or sinking material, e.g., solids (whether dissolved or suspended), grit, etc.
The floating weir may be as disclosed in PCT/IB2020/050334, may have some, but not all, of the features of this disclosure, or may be different.
The FOG separation apparatus may include a bubbler provided in the cavity to supply bubbles or nanobubbles.
The FOG separation apparatus may include a pre-filter. The pre-filter may be, or may include, a press system or a screening system. The press system may include a screw press to remove larger solids. The screening system may include one or more layers of mesh to screen out larger solids.
The vessel may be insulated.
The FOG separation apparatus may include two similar or identical vessels in series, which may be fluidically interconnected, each with its own floating weir. This may be useful when FOG is supplied to the (first) vessel in an agitated or emulsified state, and not all of the FOG floats to the surface. The series (second) vessel, with its floating weir, may be configured to remove FOG not removed in the first vessel which, by the time the wastewater is provided to the series vessel, has floated to the top.
The vessel may be a first vessel and the FOG separation apparatus may include a dissimilar second vessel provided in-line with and downstream of the first vessel. The first vessel may be intended primarily or entirely to remove FOG, while the second vessel may not.
The second vessel may also define therein a cavity (namely, a second cavity) to contain liquid comprising wastewater and the second vessel may also have an upwardly inwardly inclined side or top wall so that the cavity tapers inwardly towards a top section thereof. The second vessel may also include a floating weir (namely, a second floating weir) operable to float at a surface of the liquid within the second vessel. Alternatively, the second vessel may only include fixed outlets, e.g., weirs, ports, or drains.
In one embodiment, the second vessel may be configured primarily for FOG removal (like the first vessel). Thus, the FOG separation apparatus may include two stages (provided respectively by the first and second vessels) of FOG removal. However, in another embodiment, the second vessel may be configured primarily for a different purpose.
The FOG separation apparatus may include a bubbler provided in the second cavity of the second vessel to supply bubbles or nanobubbles. The bubbles may serve one or more functions like liquid agitation, acting as a flocculant to bind to suspended particles (e.g., suspended solids), etc.
The bubbles may cause a foam or slurry to form, which may be buoyant relative to the remainder of the wastewater. The second weir may be configured to collect or harvest this foam or slurry. The second vessel may thus be configured to remove suspended solids or particles.
The bubbles may influence an oxygen level of the liquid. Accordingly, the bubbles may influence Chemical Oxygen Demand (COD) based reactions which may occur in the second vessel.
The bubbler may be configured to provide bubbles of, or including, oxygen (O2), ozone (O3), or the like. The bubbles may have a beneficial effect on a water chemistry of the liquid in the second vessel, e.g., serving to neutralise some chemicals or to inhibit growth of certain bacteria.
The FOG separation apparatus may include a charge generator to charge (e.g., negatively charge) the bubbles supplied by the bubbler.
The second weir may be tethered to the second vessel by a tether. The tether may be weighted to draw or urge the second weir back to a reference point, e.g., to one side of the liquid surface.
A bottom of the second vessel may include a tapered (e.g., inverted conical) sump. The sump may therefore converge inwardly downwardly. A drain outlet may be provided at a low point of the sump to drain to collect denser or sinking material, e.g., solids (whether dissolved or suspended), grit, etc.
The first and second vessels may be provided by separate structures or containers and may be interconnected by one or more tubes or conduits. The first and second vessels may be provided by the same structure or container and may be separated by a wall, weir, or baffle.
There may be more than two vessels in series, e.g., first and second similar vessels with floating weirs, and a third dissimilar vessel without a floating weir, and other combinations may be practicable.
The invention extends to a method of operating a FOG separation apparatus as defined above, the method including:
The invention will now be further described, by way of example, with reference to the accompanying diagrammatic drawings.
In the drawings:
The following description of an example embodiment of the invention is provided as an enabling teaching of the invention. Those skilled in the relevant art will recognise that changes can be made to the example embodiment described, while still attaining the beneficial results of the present invention. It will also be apparent that some of the desired benefits of the present invention can be attained by selecting some of the features of the example embodiment without utilising other features. Accordingly, those skilled in the art will recognise that modifications and adaptations to the example embodiment are possible and can even be desirable in certain circumstances and are a part of the present invention. Thus, the following description of the example embodiment is provided as illustrative of the principles of the present invention and not a limitation thereof.
The cavity 104 of the vessel 102 is for accommodating liquid which comprises wastewater 106 and FOG 108. There is not always a clear distinction or separation between the wastewater 106 and the FOG 108, but characteristically the FOG 108 is less dense and therefore more buoyant, and rises to the surface in a stratified layer, as illustrated with the FOG 108 shaded. There may well, however, still be particles of FOG present in the wastewater 106 and particles of wastewater in the FOG 108.
Further, some solids or solid particles may be present at all levels (e.g., sinking solids, suspended solids, and/or floating solids).
Importantly, the vessel 102 has an inclined wall 110—or pair of inclined walls 110 in this case. The inclination of the walls is upwardly inwardly so that the cavity 104 tapers inwardly towards a top section 112 thereof. Accordingly, a surface area of the cavity 104 decreases towards the top section 112.
The FOG separation apparatus 100 has a floating weir 120 which is configured to float at a surface 114 of the liquid, typically at a surface of—or in—the FOG 108. The floating weir 120 includes a plurality of buoyant or floating members 122 and a collector funnel 124 having a top lip with an upwardly open mouth which acts as a weir. The floating weir 120 may be as described in PCT/IB2020/050334 or may have some of the features of that disclosure. In this example, the floating weir 120 is similar to the FOG collector described in PCT/IB2020/050334 but lacks the heaters (although these may be included, if desired).
The floating weir 120 has a weir inlet 126 and a weir outlet 128. The weir inlet 126 may be optional and is configured for receiving warm flushing liquid or wastewater. The flushing water may be intended (1) to clean the collector funnel 124 from any debris or accumulated FOG or solids and/or (2) to warm—or to assist in warming—the surrounding wastewater 106 and FOG 108 to a desired operating temperature (e.g., 40°-60° Celsius). The weir outlet 128 is to direct funnelled FOG (usually quite concentrated FOG) collected by the floating weir 120 to onward storage or processing.
The apparatus 100 has a main inlet 130 and a main outlet 136 into and out of the vessel 102. The main inlet 130 may be configured to deliver influent or FOG-containing wastewater/liquid 134. The main inlet 130 may deliver the influent 134 warmed to a desired operating temperature of 40°-60°. At this temperature, the influent 134 may separate or stratify into the wastewater 106 and FOG 108 illustrated in
Further, in addition to delivering fresh influent 134 to be separated, the main inlet 130 and valve 134 may be controlled to raise the liquid level 114. Where the liquid level 114 needs to be raised but no more FOG-containing influent is available, then recycled (and optionally warmed) wastewater may be delivered via the main inlet 130. The main inlet 130 and coupled inlet valve 132 thus act as a liquid level control mechanism (or a part thereof).
Similarly, the main outlet 136 has an outlet valve 137 and is configured for removing wastewater 106 (indicated by arrow 138) from the vessel 102. Usually, the main outlet 136 is towards a bottom of the vessel 102 and thus removes denser, FOG-sparce wastewater 106 and possibly also settled/sinking or suspended solids. The outlet valve 137 can be operated to control (specifically, decrease) the liquid level 114 in the vessel 102. Accordingly, the main outlet 136 and coupled outlet valve 137 also act as part of the liquid level control mechanism.
Although not illustrated, the apparatus 100 may include sensors configured to sense the liquid level 114 and a control module coupled to the sensors and configured to actuate the inlet and outlet valves 132, 137. This may enable automated control of the liquid level. Further, the sensors may be configured to sense a FOG concentration (e.g., by means of a capacitive sensor), and the control module may be configured to adjust the liquid level based, at least in part, on the sensed FOG concentration.
As per
Lowering the liquid level 114, and accordingly the floating weir 120, can be achieved by removing liquid from the vessel 102, via the main outlet 136 and/or the weir outlet 128. Accordingly, the weir inlets and outlets 126, 128 can also be considered to be part of the liquid level control mechanism. The difference between
The second vessel 302 could have been configured similarly to the first vessel 102 for a second level of FOG separation. However, in this example, it is configured differently. The second vessel 302 defines therein the second cavity 304 for accommodating wastewater 306 from which FOG 108 has largely been removed by the first vessel 102. However, various solids, e.g., floating, suspended, or settled solids, may still be present in the wastewater 306, even if the first vessel 102 of
The second vessel 302 also has an inclined side or top wall 310 slanting from one sidewall of the vessel 302 across to the other sidewall (in a slightly different configuration from that of the first vessel 102). If the two vessels 102, 302 have a hydraulically common and open link, the respective liquid levels 114, 318 may be the same; however, if a valve or similar mechanism is provided in the main outlet 136, the vessels 102, 302 may be hydraulically separated and may have independent levels 114, 138.
The second vessel 302 does not include a floating weir but rather has two outlets 314, 316. A second main outlet 314 is provided roughly in a middle, or towards a bottom, of the second vessel 302. The second main outlet 314 can be used to remove general wastewater 306 from the second vessel 302 and to control a second liquid level 318 (at least by allowing it to be lowered). A weir or skimmer outlet 316 is provided higher up on the vessel 302 and above or inline with the inclined wall 310.
The apparatus 300 has a bubbler 320 provided in the second cavity 304 of the second vessel 302. The bubbler 320 is configured to release bubbles 322 into the wastewater 306 in the cavity 304. The bubbler 320 may make the bubbles 322, by means of a chemical/electrochemical reaction, or may merely release them, e.g., by being an outlet. The bubbles 322 may be air, oxygen, ozone, charged, normal sized, nano sized, etc.
Regardless of the specific composition of the bubbles 322, they are intended to perform at least the function of acting as a flocculant or binder for suspended/dissolved solids in the wastewater 306. The bubbles 322 bind with or to the suspended solids, causing them to become more buoyant and form a slurry, foam, or froth 324 (in similar fashion to a protein skimmer used in water filtration). As the slurry 324 comprises the bubbles, it is lighter or more buoyant than the wastewater 306 and thus rises to the surface.
As the slurry 324 rises, the inclined wall 310 channels and concentrates it towards the weir outlet 316 until it overflows through the weir outlet 316 and onward for storage, collection, or processing. In similar fashion to the first vessel 102, the liquid level 318 (including the slurry 324) can be controlled up or down by either filling the second vessel 302 via the first main outlet 136 or emptying it via the second main outlet 314, both of which may be manual or automated processes.
A variation on the two-vessel apparatus 300 of
The second floating weir 402 is configured similarly, or identically, to the first floating weir 120 of
Notably, in this embodiment, the FOG separation apparatus 400 comprises a tether or guide means 404 connected to the second floating weir 402. In this example, the tether 404 may be in the form of a weighted chain connected to an anchor point 406 in a floor of the second vessel 302. The tether 404 is heavy enough to pull and urge the floating weir to one side (the left side, in
This is further illustrated as the difference between
The Applicant believes that the invention as exemplified has a number of advantages:
Number | Date | Country | Kind |
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2022/01032 | Jan 2022 | ZA | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2023/050416 | 1/18/2023 | WO |