The present invention concerns the technical sector relating to pick-up and transfer devices of articles, known as robots of the pick and place, or anthropomorphic, type, which are predisposed to pick up one or more articles from a first position, and to transfer them, possibly by rotating them and/or stacking them, to a second position.
In particular, the present invention concerns a movement system of a robot of the pick and place, or anthropomorphic type.
Use of a robot of the pick and place or anthropomorphic type is known, for carrying out the pick-up of articles, which are for example moved according to an advancement direction by means of a transport line (for example a conveyor belt), and for transferring and releasing the articles at a release position, for example constituted by an infeed line of a packaging machine of articles internally of relative packages.
For example, in an application of the pick and place robot, these can be used to pick up blister packs which are transported by a first conveyor belt, in arrival from a blister machine, and to transfer the blister packs, possibly stacking them one on another, on a second conveyor belt, for supplying a boxing machine arranged to insert the blister packs into relative boxes.
This type of robot usually comprises a gripping element, for picking up and releasing one or more articles, which is borne by a series of arms which are hinged to one another and drivable in rotation with respect to one another about the relative hinge axes, in such a way as to be able to move the gripping element in three-dimensional space according to a plurality of movement axes.
In order to be able to carry out the pick-up of articles transported by a transport line, the robots must be translatable parallel to the transport line in order to be positioned at the point in which the article to be picked up is located.
Further, when the transport line is activated in continuous mode, the robots must be translatable parallel to the transport line so that the gripping element can follow the article to be picked up, be positioned above the article, and pick up while it is in movement.
For this purpose, movement systems are known for translating the robots in a translation direction parallel to the transport line which transports the articles to be picked up, or other types of transfer means of articles, such as for example a channel or a vibrating plane.
The translation system (S) comprises a carriage (C), or a platform, for supporting the robot (R), and a sliding guide (G).
The carriage (C), which bears the robot (R), is mounted slidably on the sliding guide (G).
The sliding guide (G) must be arranged in such a way as to be parallel to the transport line (L) (schematically illustrated in
The translation system (S) further comprises a cogged belt (D) wound in a closed loop about a pair of cogged pulleys (P, M), of which at least one pulley (M) is a drive pulley as it is connected to a motor (not illustrated).
The carriage (C) which bears the robot (R) is constrained to the upper branch (DS) of the cogged belt (D).
In this way, by driving the drive pulley (M) in rotation in a first rotation direction (V1) (for example in a clockwise direction, looking at
Therefore, the robot (R) can be translated, in two opposite directions and parallel to the transport line (L), in order to be positioned in a positioned flanked to the transport line (L) at the position on the transport line (L) of the article to be picked up.
Further, in a case where the transport line (L) is activated in continuous mode, the robot (R) can be translated to follow the article to be picked up and enable the gripping element to be positioned, with a nil relative velocity, above the article, so as to pick it up.
Once the article has been gripped and picked up from the transport line, the robot can be translated by means of the belt so as to be positioned in a position facing a release position of the article, which for example can be constituted by a second transport line.
In a case in which the second transport line is also driven in continuous mode, the release of the article thereon by the robot must take place with the robot being translated to follow the release position on the second line so that the gripping element, during the release step of the article, has a nil relative velocity with respect to the velocity of the second transport line.
A movement system of this type, for the translation of a pick and place, or anthropomorphic robot, while it has been shown to be substantially reliable for the movement of the robot, including in those cases in which the pick-up and release of articles is to be done in continuous mode, this leads to some drawbacks, mainly dictated by the use of a cogged belt.
Firstly there is a problem of dimensioning of the cogged belt, which is dictated by the load (the weight of the robot, and also of the articles that are to be picked up and transferred) as well as the velocity with which the robot is to be translated.
If the load or the velocity increase, the width of the belt will have to be increased (and therefore a belt of adequate width will have to be arranged on the pulleys), with a consequent increase in size.
In a case where it was not desired to use a belt with a greater width, it will be necessary to proceed with the arranging of a belt having a greater pitch in the cogging.
The increase in the pitch of the cogged belt, although, it can have a negative influence on the sliding of the carriage on the relative guide, as the cogged belt, with the increased pitch, will wind/unwind from the two pulleys, describing a polygonal curve (in substance the carriage can be translated in steps along the relative guide).
To avoid this drawback, pulleys having a greater diameter could be used, though there would then be other drawbacks relating to size.
Further, the pulleys must be mounted very precisely in such a way that the relative rotation axes are, in the horizontal plane containing them, perfectly parallel to one another.
In fact, in the case of dealignment, the cogged belt will not be able to be perfectly tensioned, nor will the relative upper branch be straight, with a consequent repercussion on the smooth sliding of the carriage along the relative guide.
Further, the rotation axes of the pulleys must be perpendicular to the vertical plane which contains the sliding guide of the carriage.
In the opposite case, the sliding of the carriage along the guide will lead to a lateral stress on the upper branch of the belt and therefore a longitudinal displacement of the cogs of the belt with respect to the cogging of the two pulleys,
Further, the belt will be cyclically stressed in traction each time the carriage nears one of the two pulleys, thus changing the distance thereof from the axes of the two pulleys.
The aim of the present invention is therefore to provide a novel movement system of a robot of the pick and place, or anthropomorphic type, able to obviate the above-mentioned drawbacks of the prior art.
The above aims are attained with a movement system of a pick and place, anthropomorphic robot, according to the claims.
The characteristics of preferred, but not exclusive, embodiments of the movement system of a robot of the pick and place, or anthropomorphic type, of the present invention will be described in the following with reference to the appended tables of drawings, in which:
With reference to the appended tables of drawings, reference numeral (100) denotes the movement system of a robot (RT) of the pick and place, or anthropomorphic, type, object of the present invention, in its entirety.
The movement system (100) is realised and configured for moving the robot (RT) in alternating translation along a translation direction (Z).
The robot (RT) which is moved by the movement system (100) of the invention is a robot comprising a series of arms hinged to one another and drivable in rotation with respect to one another about the relative hinge axes and provided with a gripping element, for picking up and releasing one or more articles.
The robot itself is not part of the movement system, though the movement system is specially realised and utilisable for the movement of robots of the above-described type, i.e. robots of the pick and place, or anthropomorphic, type.
The robots must be translatable alternatingly, along a translation direction in order to be positioned in a position facing the position in which an article to be picked up is located, generally transported by a transport line, so that the gripping element can be positioned above the article and pick the article up.
Once picked up, the article must be transferred and released at a release position, for example, on a second transport line.
Therefore the robot must be newly translated along the translation direction in order to be positioned in a position facing the release position and the gripping means positioned above the position so as to release the article.
The pick-up and release operations can also take place in continuous mode, that is, while the robot is moved in translation along the translation direction both during the pick-up and during the release of the article.
The movement system (100) comprises:
The special characteristics of the movement system (100) of the present invention consist in the special embodiment and configuration of the movement means (2) of the carriage (1) that bears the robot (RT).
The movement means (2) comprise:
In greater detail (see for example
The first pulley (21) and the second pulley (22) are arranged in such a way that the respective first rotation axis (R1) and second rotation axis (R2) are parallel to one another and contained in a horizontal plane parallel to the guide rail (10).
The drive pulley (23) is arranged inferiorly of the guide rail (10) and with the respective third rotation axis (R3) being parallel to the first rotation axis (R1) of the first pulley (21) and the second rotation axis (R2) of the second pulley (22).
The first pulley (21) is conformed in such a way as to comprise a first annular groove (210) coaxial to the first rotation axis (R1), and the second pulley (22) is conformed in such a way as to comprise a second annular groove (220) coaxial to the second rotation axis (R2).
In turn, the drive pulley (23) is conformed in such a way as to comprise a third annular groove (231) and a fourth annular groove (232), parallel to one another and coaxial to the third rotation axis (R3).
The movement system (100) of the invention is such that the movement means (2) further comprise (see for example
In this way, when the drive pulley (23) is activated in rotation about the respective third rotation axis (R3) in a first rotation direction (N1) (see
Therefore by activating the drive pulley in rotation in one rotation direction or the other, it is possible to move the carriage bearing the robot in translation, and thus the robot, alternatingly along the guide rail so as to position it at the pick-up and release positions of an article.
The robot can thus be translated and stopped in a position facing the position of an article which is to be picked up, or can also be translated along the guide rail so as to follow the article to be picked up while it is transported by a transport line.
The same modalities can be carried out for the release of the article either in a second release position or on a second transport line.
The movement system of the invention, based on the use of cables for the movement of the carriage which bears the robot along the guide rail, advantageously enables obviating the drawbacks present in the movement systems of the prior art described in the foregoing.
In fact, given the same conditions, regarding the load (weight of the robot to be moved, as well as the articles to be transferred), and the velocity with which the carriage bearing the robot is to be translated along the guide rail, the use of cables enables significantly reducing the overall size of the system and, at the same time, improves the noise level emitted and the fluidity of the movement.
In fact, as there are no issues with enmeshing and dimensioning between the cogs of the cogged belt and the teeth of the pulleys, the carriage which bears the robot can be translated along the guide rail in a fluid and linear way, without sharp jumps or jolts; further, the change in translation direction of the carriage which bears the robot along the guide rail can be done sharply simply by changing the rotation direction of the drive pulley.
Further, the use of the cables for the movement of the carriage which bears the robot along the guide rail enables a drastic reduction in any repercussions on the movement of the carriage in the case of presence of any alignment errors between the pulleys on which the cables wind, as well as a reduction in alignment errors between the pulleys and the guide rail.
Further advantageous aspects of the movement system proposed by the present invention are described in the following.
In a preferred aspect, the drive pulley (23) is dimensioned in such a way that the respective primitive circumference has a length greater than the length of the guide rail (10) which defines the entity of the linear translation travel for the carriage (1) that bears the robot (RT).
The first pulley (21), the second pulley (22) and the drive pulley (23) are reciprocally arranged with respect to one another in such a way that the third rotation axis (R3) of the drive pulley (23) is in a vertical plane that is equidistant from the vertical planes containing respectively the first rotation axis (R1) of the first pulley (21) and the second rotation axis (R2) of the second pulley (22).
More in particular, the first pulley (21), the second pulley (22), the drive pulley (23) and the guide rail (10) are reciprocally arranged in such a way that, when the carriage (1) that bears the robot (10) is positioned at a median point of the length of the guide rail (10) (see
In this way the movement system is perfectly balanced.
In this regard, the first cable (24) and the second cable (25) are dimensioned in such a way as to have a respective length such that, when the carriage (1) that bears the robot (10) is positioned at a median point of the length of the guide rail (10), the first cable (24) has a winding portion within the third annular groove (231) which is wound in the third annular groove (231) for at least or more than 180° degrees, on the opposite side of the third rotation axis (R3) of the drive pulley (23) with respect to the first rotation axis (R1) of the first pulley (21), and the second cable (25) has a winding portion within the fourth annular groove (232) which is wound in the fourth annular groove (232) for at least or more than 180° degrees, on the opposite side of the third rotation axis (R3) of the drive pulley (23) with respect to the winding portion of the first cable (24) and with respect to the second rotation axis (R2) of the second pulley (22).
Owing to this particular configuration, the two cables, when they wind/unwind on and off the relative pulleys and on and from the drive pulley, will always bend in the same way, i.e. they will always be subjected to a same flexion, without incurring any counter-flexion.
Consequently, during the movement of the cables following the activation in rotation of the drive pulley, the internal parts of the cables which are in contact with the pulleys will always be subject to a compression stress while the external parts of the cables will always be subjected to traction stresses.
This will enable limiting the onset of any wear on the cables, meaning they will have a longer working life.
In a further preferred aspect, the first pulley (21), the second pulley (22) and the drive pulley (23) are reciprocally arranged in such a way that the first annular groove (210) of the first pulley (21) and the third annular groove (231) of the drive pulley (23) are arranged on a same first vertical plane perpendicular to the first rotation axis (R1) of the first pulley (21) and to the third rotation axis (R3) of the drive pulley (23), and that the second annular groove (220) of the second pulley (22) and the fourth annular groove (232) of the drive pulley (23) are arranged on a same second vertical plane perpendicular to the second rotation axis (R2) of the second pulley (22) and to the third rotation axis (R3) of the drive pulley (23).
From the above description, it is clear how the movement system of the present invention, which uses cables for the translational movement system of a pick and place, or anthropomorphic robot, along a translation direction, advantageously enables obviating the drawbacks present in the movement systems of the prior art, which are instead based on the use of chains or belts wound on relative pulleys or cogged wheels.
Number | Date | Country | Kind |
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102021000002999 | Feb 2021 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/051154 | 2/9/2022 | WO |