This invention relates to a wastewater treatment device.
Wastewater such as that arriving at a sewage treatment facility can contain, among other things, fat, oil, grease and grit (FOGG) which may damage processing equipment and lead to a loss of performance.
A separator for the removal of grit from wastewater flow is described in U.S. Pat. No. 6,645,382. The separator comprises a tray assembly made up of a plurality of stacked settling plates, in the form of trays having a frusto-conical shape. Each tray has a centrally located opening and a lip which extends about the periphery of the tray and projects inwardly. The trays are spaced apart axially so that wastewater may flow between the trays. The stacked trays are submerged in a vessel, such as a grit basin. An influent duct channels wastewater in between the trays and ensures that the wastewater is distributed evenly across the tray stack. The influent duct is arranged to provide a tangential inlet such that a low energy vortex flow is established between adjacent trays. The low energy vortex allows grit particles entrained by the flow to settle on the sloping inner surface of each tray whereupon the particles gravitate towards and pass through the openings in the trays. The grit falls through the openings in underlying trays and out through the bottom of the tray assembly. The grit collects at the bottom of the separator from where it is removed as a concentrate. De-gritted wastewater flows out over the lips of the trays into the grit basin for further processing.
However, operating and maintaining the separator is a difficult, expensive, time-consuming and resource-intensive process. It is therefore desirable to provide a wastewater treatment device which is easier to operate and maintain.
In accordance with a first aspect of the invention, there is provided a wastewater treatment device comprising: a vessel comprising an inlet for receiving an influent stream; a separator disposed within the vessel; a grit pot connected to the separator; a level sensor; one or more fluidizing nozzles; an extraction outlet; and a controller. The level sensor is configured to output a signal indicative of the level of grit within the grit pot. The one or more fluidizing nozzles are disposed within the grit pot and configured to deliver a jet of fluid from a fluid supply to fluidize grit accumulated on the lower surface of the grit pot. The extraction outlet is connected to a pump for extracting grit fluidized by the fluidizing nozzles. The controller is in communication with the level sensor. The controller and the pump are configured to activate the fluidizing nozzles based on the signal received from the level sensor.
The controller may be configured to activate the fluidizing nozzles when the signal is indicative of the level of grit within the grit pot being above a first predetermined threshold level.
The controller may be configured to activate the pump after a predetermined period of time has elapsed from activating the fluidizing nozzles.
The controller may be configured to deactivate the fluidizing nozzles and/or the pump when the signal is indicative of the level of grit within the grit pot being below a second predetermined threshold level.
The level sensor and/or the extraction outlet may be disposed within the grit pot.
A plurality of fluidizing nozzles may be provided which may be spaced around a circumference of the grit pot.
The plurality of spray nozzles may be connected to a ring manifold.
The fluidizing nozzles may be directed towards a center of the grit pot.
The fluidizing nozzles may be angled towards a lower surface of the grit pot.
The or each spray nozzle may be a flat-fan spray nozzle.
The extraction outlet may be located at or adjacent a center of the grit pot and above a lower surface of the grit pot.
In accordance with a second aspect of the invention, there is provided a wastewater treatment device comprising: a vessel comprising an inlet for receiving an influent stream; a separator disposed within the vessel; a grit pot connected to the separator; a level sensor; and a support. The level sensor is configured to sense the level of grit within the grit pot. The support extends into the grit pot from outside of the grit pot. The level sensor is movably connected to the support and is movable along the support between an operating position in which the level sensor is positioned within the grit pot and a maintenance position in which the level sensor is positioned outside of the grit pot so as to be accessible by a user.
The support may be an elongate member extending between the grit pot and an exterior of the vessel. The level sensor may be movable along a channel formed in the elongate member.
The support may be a support cable extending between the grit pot and an exterior of the vessel. The level sensor may be movable along the support cable.
The level sensor may be coupled to an actuation cable for moving the level sensor along the support.
The support may be provided with a pulley which supports the actuation cable.
The cable may be coupled to a motor for moving the level sensor along the support.
The level sensor may be coupled to a flexible rod for moving the level sensor along the support.
The separator may comprise a tray assembly connected to the inlet. The tray assembly may comprise a plurality of nested tray units which define a separator axis and are spaced apart from one another along the separator axis. Each tray unit may comprise: a substantially conical tray which is aligned along the separator axis; and an aperture in the tray disposed at the separator axis and in communication with the grit pot.
For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:
Each tray unit 14 comprises a frusto-conical tray 18, having a circular aperture 20 at the apex of the tray 18. The axis of the conical shape of the tray 18 is aligned with the separator axis 16. The tray 18 converges in a downward direction. A cylindrical rim 24 extends upwardly from the outer periphery of the tray 18 and an annular lip 26 extends radially inwardly from the extremity of the rim 24. The radially inward portion of the annular lip 26 is inclined so as to be parallel to the direction of the upper surface of the tray 18. The rim 24 and annular lip 26 may be formed integrally with the tray 18 by a folded over portion of the tray 18. The rim 24 and annular lip 26 can be separately manufactured and assembled with the tray 18, or can be formed integrally with the tray 18, for example, when the tray is a plastics molding.
Referring to
A plate 34, provided with a funnel section 36, is disposed within the base of the treatment vessel 6. The plate 34 extends horizontally across the extent of the vessel 6 and the funnel section 36 converges in a downward direction. A grit pot 10 is provided in the lower region of the funnel section 36 and forms a sump for collecting grit at the base of the vessel 6. The funnel section 36 is arranged coaxially with the separator axis 16.
As shown best in
A level sensor 28 is disposed within the grit pot 10 adjacent the center of the grit pot 10 and the separator axis 16. The level sensor 28 is supported by a support 31 which passes through an upper surface 27 of the separator 2, and extends downwards through the circular apertures 20 and into the grit pot 10. The level sensor 28 is configured to output a signal which is representative of the level of grit within the grit pot 10.
A fluidizing apparatus 42 is disposed within the grit pot 10 and spaced from the lower surface 41 of the grit pot 10. The fluidizing apparatus 42 comprises a plurality of spray nozzles 22 which are spaced around an inner surface of a ring manifold 38.
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The manifold 38 is connected to a fluid supply and distributes the fluid to the spray nozzles 22 when in use. The fluid may be a liquid, such as water, or a gas, such as air. The fluid supply may be connected to the manifold 38 via a solenoid valve (not shown), which allows the spray nozzles 22 to be selectively actuated. Each spray nozzle 22 may instead have its own dedicated fluid supply.
The output from the level sensor 28 is supplied to a controller (not shown). The controller is in communication with the pump 43 and the solenoid valve of the fluidizing apparatus 42. As described in further detail below, the controller is configured to activate and deactivate the extraction pump 43 and the fluidizing apparatus based on the level of grit in the grit pot 10 as indicated by the output of the level sensor 28.
The separator 2 may be part of a waste water treatment installation, and its function may be to separate fat, oil, grease and grit from a flow of waste water prior to further treatment processes.
During use, the treatment vessel 6 is flooded so that the tray assembly 4 is submerged. An influent mixture containing grit and grease entrained by water is supplied though the chute inlet 30 and flows downwardly along the chute 8 and through the outlets 32 into respective tray units 14. The tangential arrangement of the outlets 32 causes the mixture to circulate within the tray units 14 about the separator axis 16.
The circulating flow is a relatively low energy flow which allows the entrained grit to settle on the upper surfaces of the trays 18. The sloped upper surface of each tray 18 causes the grit to gravitate towards the aperture 20 in the tray 18. The grit falls through the aperture 20. The grit settles on the upper surface of the underlying tray 18 and gravitates towards and through the aperture 20 of the underlying tray 18. The grit passes through the apertures 20 of the underlying trays 18 until it is expelled from the bottom of the tray assembly 4, where it is collected by the funnel section 36 and fed into the grit pot 10.
The water from which grit is removed circulates within the tray units 14. As the de-gritted water circulates within each tray unit 14 it flows upwardly over the annular lip 26 and over the rim 24 into the outer region of the treatment vessel 6. The annular lips 26 thus help to retain grit which has collected on the surface of each tray 18 within the tray units 14. De-gritted water which collects in the vessel 6 overflows through the outlet 12 which forms an overflow weir.
The level sensor 28 outputs a signal representative of the level of grit within the grit pot 10 to the controller. The controller uses the signal to determine whether the level of grit within the grit pot 10 exceeds a first predetermined value. If the level of grit within the grit pot 10 is determined to exceed the first predetermined value, the spray nozzles 22 are activated by the controller by activating the solenoid valve. This fluidizes the grit that has collected within the grit pot 10. As described previously, the plurality of spray nozzles 22 are angled towards the center of the manifold and downwards towards the lower surface of the grit pot 10. Consequently, the fluidizing apparatus creates a circulating flow within the grit pot 10 which acts to move grit towards the center of the grit pot 10 and the location of the grit outlet 39. The angle of the spray nozzles 22 and their spray (fan) angle is selected to ensure that the fluid can fluidize grit collected on the entire lower surface of the grit pot 10. The type, location and orientation of the nozzles 22 enables them to effectively mobilize material whilst minimizing water (or other fluid) usage. Since the arrangement of nozzles 22 provides an evenly distributed flow, the creation of tunnels through the material and pockets of grit that cannot be evacuated are avoided. This allows the system to be effectively used with large grit pots.
The controller may activate the pump 43 after a predetermined period of time following the activation of the fluidizing apparatus 42. As mentioned previously, when the pump 43 is activated, it provides a suction force at the grit outlet 39. This causes the fluidized grit contained within the grit pot 10 to be sucked out of the grit pot 10, through the grit outlet 39 and along the extraction tube 37, thus evacuating the grit pot 10 of fluidized grit.
The level sensor 28 continues to output a signal representative of the level of grit within the grit pot 10 to the control system. When the level of grit within the grit pot 10 is determined to be below a second predetermined level, the fluidizing apparatus 42 and the pump 43 are deactivated by the controller. As the fluidizing apparatus 42 is only activated intermittently, the amount of water (or other fluid) required is minimized. Similarly, intermittent use of the pump 43 reduces the energy required to power the system (e.g. in operating a compressor). The fluidizing apparatus 42 and pump 43 may be deactivated at different times and one or both may be deactivated after a predetermined period of time rather than based on the level of grit sensed by the level sensor 28.
The actuator of the mechanism may therefore be controlled to deploy the sensor to an operating position, where it is positioned at a lower end of the hollow strut 131, close to the lower surface of the grit pot 10. In this position, the sensor is able to output a signal representative of the level of grit within the grit pot 10. The actuator may also be used to withdraw the sensor for maintenance, repair or any other purpose.
In particular, the sensor may be drawn out of the upper end of the hollow strut 131 so as to provide access to the sensor. The mechanism may be configured such that the operating position is maintained consistently each time the sensor is withdrawn and deployed. This may be achieved by defining a stop position of the cable 146, which may be a physical stop or visual indicator or other means.
In other embodiments, the strut 131 may form an open channel. For example, the strut may have a C-shaped or U-shaped profile along which the level sensor is movable.
In other embodiments, the actuator may be dispensed with and the cable 146 may be actuated manually so as to manually move the sensor from the operating position to the maintenance position.
In use, the user may wish to deploy the sensor 228 to an operating position by pushing the sensor 228 along the guide cable 231 using the flexible rod 246 until the sensor 228 is positioned at a lower end of the guide cable 231, close to the lower surface of the grit pot 10. In this position, the sensor 228 is able to output a signal representative of the level of grit within the grit pot 10. The sensor 228 can be subsequently retracted by pulling the sensor 228 from the operating position along the guide cable 231 using the flexible rod 246, such that the sensor 228 is drawn out of the treatment vessel 6 through the opening 250. In this position, the user is able to access the sensor 229 for maintenance.
Although it has been described that the sensor 229 is slidably connected to the guide cable 231, in other embodiments, the guide cable 231 could be replaced by a tube or other conduit for the sensor 229 to pass along, as per the arrangement of
The user may decide himself when to carry out maintenance on the level sensor. Alternatively, the user may be prompted by the separator 2 when it is necessary to carry out maintenance. For example, the level sensor could prompt the user to maintain the level sensor after a period of time has elapsed since the last maintenance event or based on the number of extraction (fluidizing) cycles performed or the amount of grit removed. This information may be provided by the controller.
It will be appreciated that the number and arrangement of spray nozzles 22 may differ from that shown and described above. In particular, the number, position and orientation of the spray nozzles 22 may be chosen based on the size of the grit pot 10. In some arrangements, it may be desirable for the jets from the nozzles 22 to overlap. For smaller grit pots 10, a single spray nozzle 22 may be sufficient to fluidize grit collected on the entire lower surface of the grit pot 10.
It has been described that the separator comprises a tray assembly disposed within a treatment vessel. However, the separator need not comprise a tray assembly and may instead comprise any form of assembly for the treatment of wastewater.
In use, flow is introduced through the inlet 130. The inlet 130 is positioned tangentially so as to cause a rotational flow around the treatment vessel 106 and the central shaft 154. The flow spirals down the wall of the treatment vessel 106 as solids settle out by gravitational forces and forces created by the rotational flow. Grit contained within the flow collects in the grit pot 110. The central cone 156 simultaneously directs flow away from the grit pot 110, up and around the shaft 154 and within the inside of the dip plate 160 where it exits the vessel 106 via the fluids outlet 112. The upward flow rotates at a slower velocity than the downward flow. The resulting “shear” zone scrubs out finer particles in the fluid.
The remaining operation of the alternative separator 102 corresponds to that of the separator 2 described previously with respect to
Filing Document | Filing Date | Country | Kind |
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PCT/GB2018/051145 | 4/30/2018 | WO | 00 |
Number | Date | Country | |
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62506280 | May 2017 | US |