The invention set forth in the appended claims relates generally to tissue treatment systems and more particularly, but without limitation, to abdominal negative pressure therapy systems.
Clinical studies and practice have shown that reducing pressure in proximity to a tissue site can augment and accelerate growth of new tissue at the tissue site. The applications of this phenomenon are numerous, but it has proven particularly advantageous for treating wounds. Regardless of the etiology of a wound, whether trauma, surgery, or another cause, proper care of the wound is important to the outcome. Treatment of wounds or other tissue with reduced pressure may be commonly referred to as “negative-pressure therapy,” but is also known by other names, including “negative-pressure wound therapy,” “reduced-pressure therapy,” “vacuum therapy,” “vacuum-assisted closure,” and “topical negative-pressure,” for example. Negative-pressure therapy may provide a number of benefits, including migration of epithelial and subcutaneous tissues, improved blood flow, and micro-deformation of tissue at a wound site. Together, these benefits can increase development of granulation tissue and reduce healing times.
New and useful systems, apparatuses, and methods for closed-loop force management control in a negative-pressure therapy environment are set forth in the appended claims. Illustrative embodiments are also provided to enable a person skilled in the art to make and use the claimed subject matter.
For example, in some embodiments, a system of control of the forces applied to an abdominal wound dressing or other open-wound dressing is described. Strain sensors (e.g., measure force, stress, or strain) are integrated within or applied to the top of the dressing. These sensors can provide data to a control system that allows the control system to modulate the closure forces by varying the applied pressure. The data may be monitored over time to provide feedback to the user about wound and physical factors, such as edema reduction or closure of a wound.
More generally, some embodiments of a dressing for treating an open abdominal cavity with negative pressure may comprise a first layer comprising a spacer manifold and a contact film enclosing the spacer manifold; a second layer comprising a closure manifold configured to be disposed adjacent to the contact film; and a sensor configured to acquire data associated with strain in one or more of the closure manifold and the spacer manifold. In some embodiments, the data may comprise changes in capacitance based on displacement of the sensor. In some embodiments, the sensor may comprise an electroactive polymer. Additionally or alternatively, the dressing may further comprise a wireless transmitter coupled to the sensor in some embodiments. In some embodiments, the sensor may be coupled to the closure manifold.
In other aspects, an apparatus for treating an open abdominal cavity with negative pressure may comprise a first layer comprising a spacer manifold and a contact film enclosing the spacer manifold; a second layer comprising a closure manifold configured to be disposed adjacent to the contact film; a sensor configured to acquire data associated with strain in one or more of the spacer manifold and the closure manifold; a negative-pressure source configured to be fluidly coupled to the closure manifold; and a controller configured to receive the data from the sensor and operate the negative-pressure source to generate negative pressure based on the data. The controller may be configured to operate the negative-pressure source to maintain a strain target based on the data. In some embodiments, the data may comprise changes in capacitance based on displacement of the sensor. In still further embodiments, the sensor may comprise an electroactive polymer. Additionally or alternatively, a wireless transmitter may be coupled to the sensor in some embodiments. In some embodiments, the sensor may be coupled to the closure manifold.
In some examples, an apparatus for treating an open abdominal cavity with negative pressure may comprise a first layer comprising a film configured to contact an organ in the abdominal cavity; a second layer comprising a distribution material configured to distribute a negative pressure, the second layer configured to be disposed adjacent to the first layer; and one or more detectors or sensors configured to take measurements of strain in one or more of the first layer and the second layer. A negative-pressure source may be configured to be fluidly coupled to the second layer, and a controller can be configured to receive the measurements from the one or more detectors and operate the negative-pressure source to generate negative pressure based on the measurements.
Examples of a dressing for treating an open abdominal cavity with negative pressure are also provided. In some embodiments, the dressing may comprise a first layer comprising a spacer manifold and a contact film enclosing the spacer manifold, the spacer manifold comprising a central manifold, a first extension coupled to the central manifold, and a second extension coupled to the central manifold; a second layer comprising a closure manifold configured to be disposed proximate to the central manifold; a first sensor configured to acquire data associated with strain in the first extension; a second sensor configured to acquire data associated with strain in the second extension; and a third sensor configured to acquire data associated with strain in the closure manifold.
A method for treating an open abdominal cavity with negative pressure is also described. In some embodiments, the method may comprise applying a first dressing layer over viscera; applying a second dressing layer over the first dressing layer in an abdominal opening; applying a cover over the second dressing layer; sealing the cover to epidermis around the abdominal opening; fluidly coupling a negative-pressure source to the second dressing layer through the cover; operating the negative-pressure source to deliver negative pressure to the second dressing layer; periodically measuring strain in one or more of the first dressing layer and the second dressing layer; and operating the negative-pressure source to increase the negative pressure if the strain decreases.
A dressing for treating an open abdominal cavity with negative pressure is described. In some embodiment, the dressing may comprise a viscera contact layer capable of communicating a negative pressure to the viscera and capable of forming flow paths for a fluid through the contact layer; a fluid manifold capable of being disposed adjacent to the contact layer and capable of communicating a negative pressure to a tissue and capable of forming flow paths for a fluid; and a sensor capable of acquiring data associated with strain in one or more of the fluid manifold and the viscera contact layer.
A dressing for treating an open abdominal cavity with negative pressure is described. In some embodiments, the dressing comprises: i) a first layer comprising a first fluid manifold capable of communicating a negative pressure to the abdominal cavity and capable of forming flow paths for a fluid, and a contact film enclosing the first fluid manifold, the first fluid manifold comprising a central portion and first and second extension portions coupled to the central portion; ii) a second layer comprising a second fluid manifold capable of communicating a negative pressure to the first layer, the second layer capable of being disposed proximate to the central portion of the first manifold; and iii) a first strain sensor capable of detecting strain in the first fluid manifold.
A method for treating an open abdominal cavity with negative pressure is disclosed. In some embodiments, the method comprising: i) applying a first dressing layer over viscera; ii) applying a second dressing layer over the first dressing layer in an abdominal opening; iii) applying a cover over the second dressing layer; iv) sealing the cover to epidermis around the abdominal opening; v) fluidly coupling a negative-pressure source to the second dressing layer through the cover; vi) operating the negative-pressure source to deliver negative pressure to the second dressing layer; and vii) periodically measuring strain in one or more of the first dressing layer and the second dressing layer.
Objectives, advantages, and a preferred mode of making and using the claimed subject matter may be understood best by reference to the accompanying drawings in conjunction with the following detailed description of illustrative embodiments.
The following description of example embodiments provides information that enables a person skilled in the art to make and use the subject matter set forth in the appended claims, but it may omit certain details already well-known in the art. The following detailed description is, therefore, to be taken as illustrative and not limiting.
The example embodiments may also be described herein with reference to spatial relationships between various elements or to the spatial orientation of various elements depicted in the attached drawings. In general, such relationships or orientation assume a frame of reference consistent with or relative to a patient in a position to receive treatment. However, as should be recognized by those skilled in the art, this frame of reference is merely a descriptive expedient rather than a strict prescription.
The term “tissue site” in this context broadly refers to a wound, defect, or other treatment target located on or within tissue, including, but not limited to, bone tissue, adipose tissue, muscle tissue, neural tissue, dermal tissue, vascular tissue, connective tissue, cartilage, tendons, or ligaments. A wound may include chronic, acute, traumatic, subacute, and dehisced wounds, partial-thickness burns, ulcers (such as diabetic, pressure, or venous insufficiency ulcers), flaps, and grafts, for example. The term “tissue site” may also refer to areas of any tissue that are not necessarily wounded or defective, but are instead areas in which it may be desirable to add or promote the growth of additional tissue. For example, negative pressure may be applied to a tissue site to grow additional tissue that may be harvested and transplanted.
The therapy system 100 may include a source or supply of negative pressure, such as a negative-pressure source 105, and one or more distribution components. A distribution component is preferably detachable and may be disposable, reusable, or recyclable. A dressing, such as a dressing 110, and a fluid container, such as a container 115, are examples of distribution components that may be associated with some examples of the therapy system 100. As illustrated in the example of
A fluid conductor is another illustrative example of a distribution component. A “fluid conductor,” in this context, broadly includes a tube, pipe, hose, conduit, or other structure with one or more lumen or open pathways adapted to convey a fluid between two ends. Typically, a tube is an elongated, cylindrical structure with some flexibility, but the geometry and rigidity may vary. Moreover, some fluid conductors may be molded into or otherwise integrally combined with other components. Distribution components may also include or comprise interfaces or fluid ports to facilitate coupling and de-coupling other components. In some embodiments, for example, a dressing interface may facilitate coupling a fluid conductor to the dressing 110. For example, such a dressing interface may be a SENSAT.R.A.C™ Pad available from Kinetic Concepts, Inc. of San Antonio, Tex.
The therapy system 100 may also include a regulator or controller, such as a controller 130. Additionally, the therapy system 100 may include sensors to measure operating parameters and provide feedback signals to the controller 130 indicative of the operating parameters. As illustrated in
Some components of the therapy system 100 may be housed within or used in conjunction with other components, such as sensors, processing units, alarm indicators, memory, databases, software, display devices, or user interfaces that further facilitate therapy. For example, in some embodiments, the negative-pressure source 105 may be combined with the controller 130 and other components into a therapy unit.
In general, components of the therapy system 100 may be coupled directly or indirectly. For example, the negative-pressure source 105 may be directly coupled to the container 115 and may be indirectly coupled to the dressing 110 through the container 115. Coupling may include fluid, mechanical, thermal, electrical, or chemical coupling (such as a chemical bond), or some combination of coupling in some contexts. For example, the negative-pressure source 105 may be electrically coupled to the controller 130 and may be fluidly coupled to one or more distribution components to provide a fluid path to a tissue site. In some embodiments, components may also be coupled by virtue of physical proximity, being integral to a single structure, or being formed from the same piece of material.
A negative-pressure supply, such as the negative-pressure source 105, may be a reservoir of air at a negative pressure or may be a manual or electrically-powered device, such as a vacuum pump, a suction pump, a wall suction port available at many healthcare facilities, or a micro-pump, for example. “Negative pressure” generally refers to a pressure less than a local ambient pressure, such as the ambient pressure in a local environment external to a sealed therapeutic environment. In many cases, the local ambient pressure may also be the atmospheric pressure at which a tissue site is located. Alternatively, the pressure may be less than a hydrostatic pressure associated with tissue at the tissue site. Unless otherwise indicated, values of pressure stated herein are gauge pressures. References to increases in negative pressure typically refer to a decrease in absolute pressure, while decreases in negative pressure typically refer to an increase in absolute pressure. While the amount and nature of negative pressure provided by the negative-pressure source 105 may vary according to therapeutic requirements, the pressure is generally a low vacuum, also commonly referred to as a rough vacuum, between about −5 mm Hg (−667 Pa) and −500 mm Hg (−66.7 kPa). Common therapeutic ranges are between about −50 mm Hg (−6.7 kPa) and −300 mm Hg (−39.9 kPa).
The container 115 is representative of a container, canister, pouch, or other storage component, which can be used to manage exudates and other fluids withdrawn from a tissue site. In many environments, a rigid container may be preferred or required for collecting, storing, and disposing of fluids. In other environments, fluids may be properly disposed of without rigid container storage, and a re-usable container could reduce waste and costs associated with negative-pressure therapy.
A controller, such as the controller 130, may be a microprocessor or a computer programmed to operate one or more components of the therapy system 100, such as the negative-pressure source 105. In some embodiments, for example, the controller 130 may be a microcontroller, which generally comprises an integrated circuit containing a processor core and a memory programmed to directly or indirectly control one or more operating parameters of the therapy system 100. Operating parameters may include the power applied to the negative-pressure source 105, the pressure generated by the negative-pressure source 105, or the pressure distributed to the tissue interface 120, for example. The controller 130 is also preferably configured to receive one or more input signals, such as a feedback signal, and programmed to modify one or more operating parameters based on the input signals.
Sensors, such as the first sensor 135 and the second sensor 140, are generally known in the art as any apparatus operable to detect or measure a physical phenomenon or property, and generally provide a signal indicative of the phenomenon or property that is detected or measured. For example, the first sensor 135 and the second sensor 140 may be configured to measure one or more operating parameters of the therapy system 100. In some embodiments, the first sensor 135 may be a transducer configured to measure pressure in a pneumatic pathway and convert the measurement to a signal indicative of the pressure measured. In some embodiments, for example, the first sensor 135 may be a piezoresistive strain gauge. In some embodiments, the strain gauge may be fluidly coupled to the dressing 110 or may be in the dressing 110. The second sensor 140 may optionally measure operating parameters of the negative-pressure source 105, such as a voltage or current, in some embodiments. Preferably, the signals from the first sensor 135 and the second sensor 140 are suitable as an input signal to the controller 130, but some signal conditioning may be appropriate in some embodiments. For example, the signal may need to be filtered or amplified before it can be processed by the controller 130. Typically, the signal is an electrical signal, but may be represented in other forms, such as an optical signal. In some examples, the signal may be transmitted wirelessly.
The tissue interface 120 can be generally adapted to partially or fully contact a tissue site. The tissue interface 120 may take many forms, and may have many sizes, shapes, or thicknesses, depending on a variety of factors, such as the type of treatment being implemented or the nature and size of a tissue site. For example, the size and shape of the tissue interface 120 may be adapted to the contours of deep and irregular shaped tissue sites. Any or all of the surfaces of the tissue interface 120 may have an uneven, coarse, or jagged profile.
In some embodiments, the tissue interface 120 may comprise or consist essentially of a manifold. A manifold in this context may comprise or consist essentially of a means for collecting or distributing fluid across the tissue interface 120 under pressure. For example, a manifold may be adapted to receive negative pressure from a source and distribute negative pressure through multiple apertures across the tissue interface 120, which may have the effect of collecting fluid from across a tissue site and drawing the fluid toward the source. In some embodiments, the fluid path may be reversed or a secondary fluid path may be provided to facilitate delivering fluid, such as fluid from a source of instillation solution, across a tissue site.
In some illustrative embodiments, a manifold may comprise a plurality of pathways, which can be interconnected to improve distribution or collection of fluids. In some illustrative embodiments, a manifold may comprise or consist essentially of a porous material having interconnected fluid pathways. Examples of suitable porous material that can be adapted to form interconnected fluid pathways (e.g., channels) may include cellular foam, including open-cell foam such as reticulated foam; porous tissue collections; and other porous material such as gauze or felted mat that generally include pores, edges, and/or walls. Liquids, gels, and other foams may also include or be cured to include apertures and fluid pathways. In some embodiments, a manifold may additionally or alternatively comprise projections that form interconnected fluid pathways. For example, a manifold may be molded to provide surface projections that define interconnected fluid pathways.
In some embodiments, the tissue interface 120 may comprise or consist essentially of reticulated foam having pore sizes and free volume that may vary according to needs of a prescribed therapy. For example, reticulated foam having a free volume of at least 90% may be suitable for many therapy applications, and foam having an average pore size in a range of 400-600 microns (40-50 pores per inch) may be particularly suitable for some types of therapy. The tensile strength of the tissue interface 120 may also vary according to needs of a prescribed therapy. For example, the tensile strength of foam may be increased for instillation of topical treatment solutions. The 25% compression load deflection of the tissue interface 120 may be at least 0.35 pounds per square inch, and the 65% compression load deflection may be at least 0.43 pounds per square inch. In some embodiments, the tensile strength of the tissue interface 120 may be at least 10 pounds per square inch. The tissue interface 120 may have a tear strength of at least 2.5 pounds per inch. In some embodiments, the tissue interface may be foam comprised of polyols such as polyester or polyether, isocyanate such as toluene diisocyanate, and polymerization modifiers such as amines and tin compounds. In some examples, the tissue interface 120 may be reticulated polyurethane foam such as found in GRANUFOAM™ dressing or V.A.C. VERAFLO™ dressing, both available from Kinetic Concepts, Inc. of San Antonio, Tex.
The thickness of the tissue interface 120 may also vary according to needs of a prescribed therapy. For example, the thickness of the tissue interface 120 may be decreased to reduce tension on peripheral tissue. The thickness of the tissue interface 120 can also affect the conformability of the tissue interface 120. In some embodiments, a thickness in a range of about 5 millimeters to 10 millimeters may be suitable.
The tissue interface 120 may be either hydrophobic or hydrophilic. A hydrophobic material can be any material having a solubility in water of less than 10 mg/L at standard temperature and pressure. A hydrophilic material can be any material having a solubility in water of 10 mg/L and greater at standard temperature and pressure. In an example in which the tissue interface 120 may be hydrophilic, the tissue interface 120 may also wick fluid away from a tissue site, while continuing to distribute negative pressure to the tissue site. The wicking properties of the tissue interface 120 may draw fluid away from a tissue site by capillary flow or other wicking mechanisms. An example of a hydrophilic material that may be suitable is a polyvinyl alcohol, open-cell foam such as V.A.C. WHITEFOAM™ dressing available from Kinetic Concepts, Inc. of San Antonio, Tex. Other hydrophilic foams may include those made from polyether. Other foams that may exhibit hydrophilic characteristics include hydrophobic foams that have been treated or coated to provide hydrophilicity.
In some embodiments, the tissue interface 120 may be constructed from bioresorbable materials. Suitable bioresorbable materials may include, without limitation, a polymeric blend of polylactic acid (PLA) and polyglycolic acid (PGA). The polymeric blend may also include, without limitation, polycarbonates, polyfumarates, and capralactones. The tissue interface 120 may further serve as a scaffold for new cell-growth, or a scaffold material may be used in conjunction with the tissue interface 120 to promote cell-growth. A scaffold is generally a substance or structure used to enhance or promote the growth of cells or formation of tissue, such as a three-dimensional porous structure that provides a template for cell growth. Illustrative examples of scaffold materials include calcium phosphate, collagen, PLA/PGA, coral hydroxy apatites, carbonates, or processed allograft materials.
In some embodiments, the cover 125 may provide a bacterial barrier and protection from physical trauma. The cover 125 may also be constructed from a material that can reduce evaporative losses and provide a fluid seal between two components or two environments, such as between a therapeutic environment and a local external environment. The cover 125 may comprise or consist of, for example, an elastomeric film or membrane that can provide a seal adequate to maintain a negative pressure at a tissue site for a given negative-pressure source. The cover 125 may have a high moisture-vapor transmission rate (MVTR) in some applications. For example, the MVTR may be at least 250 grams per square meter per twenty-four hours in some embodiments, measured using an upright cup technique according to ASTM E96/E96M Upright Cup Method at 38° C. and 10% relative humidity (RH). In some embodiments, an MVTR up to 5,000 grams per square meter per twenty-four hours may provide effective breathability and mechanical properties.
In some example embodiments, the cover 125 may be a polymer drape, such as a polyurethane film, that is permeable to water vapor but impermeable to liquid. Such drapes typically have a thickness in the range of 25-50 microns. For permeable materials, the permeability generally should be low enough that a desired negative pressure may be maintained. The cover 125 may comprise, for example, one or more of the following materials: polyurethane (PU), such as hydrophilic polyurethane; cellulosics; hydrophilic polyamides; polyvinyl alcohol; polyvinyl pyrrolidone; hydrophilic acrylics; silicones, such as hydrophilic silicone elastomers; natural rubbers; polyisoprene; styrene butadiene rubber; chloroprene rubber; polybutadiene; nitrile rubber; butyl rubber; ethylene propylene rubber; ethylene propylene diene monomer; chlorosulfonated polyethylene; polysulfide rubber; ethylene vinyl acetate (EVA); co-polyester; and polyether block polymide copolymers. Such materials are commercially available as, for example, Tegaderm® drape, commercially available from 3M Company, Minneapolis Minn.; polyurethane (PU) drape, commercially available from Avery Dennison Corporation, Pasadena, Calif.; polyether block polyamide copolymer (PEBAX), for example, from Arkema S.A., Colombes, France; and Inspire 2301 and Inspire 2327 polyurethane films, commercially available from Expopack Advanced Coatings, Wrexham, United Kingdom. In some embodiments, the cover 125 may comprise INSPIRE 2301 having an MVTR (upright cup technique) of 2600 g/m2/24 hours and a thickness of about 30 microns.
An attachment device may be used to attach the cover 125 to an attachment surface, such as undamaged epidermis, a gasket, or another cover. The attachment device may take many forms. For example, an attachment device may be a medically-acceptable, pressure-sensitive adhesive configured to bond the cover 125 to epidermis around a tissue site. In some embodiments, for example, some or all of the cover 125 may be coated with an adhesive, such as an acrylic adhesive, which may have a coating weight of about 25-65 grams per square meter (g.s.m.). Thicker adhesives, or combinations of adhesives, may be applied in some embodiments to improve the seal and reduce leaks. Other example embodiments of an attachment device may include a double-sided tape, paste, hydrocolloid, hydrogel, or silicone gel.
In operation, the tissue interface 120 may be placed within, over, on, or otherwise proximate to a tissue site. If the tissue site is a wound, for example, the tissue interface 120 may partially or completely fill the wound, or it may be placed over the wound. The cover 125 may be placed over the tissue interface 120 and sealed to an attachment surface near a tissue site. For example, the cover 125 may be sealed to undamaged epidermis peripheral to a tissue site. Thus, the dressing 110 can provide a sealed therapeutic environment proximate to a tissue site, substantially isolated from the external environment, and the negative-pressure source 105 can reduce pressure in the sealed therapeutic environment.
The fluid mechanics of using a negative-pressure source to reduce pressure in another component or location, such as within a sealed therapeutic environment, can be mathematically complex. However, the basic principles of fluid mechanics applicable to negative-pressure therapy are generally well-known to those skilled in the art, and the process of reducing pressure may be described illustratively herein as “delivering,” “distributing,” or “generating” negative pressure, for example.
In general, exudate and other fluid flow toward lower pressure along a fluid path. Thus, the term “downstream” typically implies something in a fluid path relatively closer to a source of negative pressure or further away from a source of positive pressure. Conversely, the term “upstream” implies something relatively further away from a source of negative pressure or closer to a source of positive pressure. Similarly, it may be convenient to describe certain features in terms of fluid “inlet” or “outlet” in such a frame of reference. This orientation is generally presumed for purposes of describing various features and components herein. However, the fluid path may also be reversed in some applications, such as by substituting a positive-pressure source for a negative-pressure source, and this descriptive convention should not be construed as a limiting convention.
Negative pressure applied across the tissue site through the tissue interface 120 in the sealed therapeutic environment can induce macro-strain and micro-strain in the tissue site. Negative pressure can also remove exudate and other fluid from a tissue site, which can be collected in container 115. As used in this disclosure and in the claims below, the term “strain” may be used to refer to any deformation, such as twisting, bending, pressure, compression, stretching, or the like. The term “strain” may include a force on a sensor that causes or may cause deformation. The term “strain” may be a change in length of a physical dimension of the sensor with respect to a reference length of that physical dimension. The reference length of a material may be the length of the dimension before a sensor is incorporated into the dressing, the length of the dimension after being applied to the dressing, the length of the dimension at the time the dressing is first placed under a target negative pressure in a NPWT, or what the target length of the material in the dressing will be when the wound is healed.
In some embodiments, the controller 130 may receive and process data from one or more sensors, such as the first sensor 135. The controller 130 may also control the operation of one or more components of the therapy system 100 to manage the pressure delivered to the tissue interface 120. In some embodiments, controller 130 may include an input for receiving a desired target pressure and may be programmed for processing data relating to the setting and inputting of the target pressure to be applied to the tissue interface 120. In some example embodiments, the target pressure may be a fixed pressure value set by an operator as the target negative pressure desired for therapy at a tissue site and then provided as input to the controller 130. The target pressure may vary from tissue site to tissue site based on the type of tissue forming a tissue site, the type of injury or wound (if any), the medical condition of the patient, and the preference of the attending physician. After selecting a desired target pressure, the controller 130 can operate the negative-pressure source 105 in one or more control modes based on the target pressure and may receive feedback from one or more sensors to maintain the target pressure at the tissue interface 120.
In some example embodiments, the increase in negative-pressure from ambient pressure to the target pressure may not be instantaneous. For example, the negative-pressure source 105 and the dressing 110 may have an initial rise time, as indicated by the dashed line 225. The initial rise time may vary depending on the type of dressing and therapy equipment being used. For example, the initial rise time for one therapy system may be in a range of about 20-30 mmHg/second and in a range of about 5-10 mmHg/second for another therapy system. If the therapy system 100 is operating in an intermittent mode, the repeating rise time, as indicated by the solid line 220, may be a value substantially equal to the initial rise time as indicated by the dashed line 225.
In some embodiments, the controller 130 may control or determine a variable target pressure in a dynamic pressure mode, and the variable target pressure may vary between a maximum and minimum pressure value that may be set as an input prescribed by an operator as the range of desired negative pressure. The variable target pressure may also be processed and controlled by the controller 130, which can vary the target pressure according to a predetermined waveform, such as a triangular waveform, a sine waveform, or a saw-tooth waveform. In some embodiments, the waveform may be set by an operator as the predetermined or time-varying negative pressure desired for therapy.
The first contact layer 405, the second contact layer 410, and the spacer layer 415 may also be sufficiently flexible to conform to a tissue site. For example, the first contact layer 405 and the second contact layer 410 may be a thin polymer film or sheet of construction similar to the cover 125. A thickness of about 50 microns to about 120 microns may be suitable for some embodiments of the first contact layer 405 and the second contact layer 410. The spacer layer 415 may be a flexible foam in some examples. The profile of the spacer layer 415 may also provide flexibility. In some examples, the spacer layer 415 may have a profile that is coextensive with the first contact layer 405, the second contact layer 410, or both. In the example of
The tissue interface 120 may additionally comprise at least one strain sensor 440 and at least one transmitter 450 coupled to the strain sensor 440. In the embodiment in
The transmitter 450 of
Many types of strain sensors may be suitable for use with the therapy system 100. The strain sensor may be a capacitor, including a stretchable capacitor. The stretchable capacitor may contain a non-stretchable dielectric material positioned between two stretchable electrodes, may contain a stretchable dielectric material positioned between two non-stretchable electrodes, and/or may contain a stretchable dielectric material positioned between two stretchable electrodes. Electroactive polymer (EAP) sensors may be particularly advantageous for some embodiments. An EAP is a polymer that undergoes a change in size or shape upon the application of an electric field. The EAP sensors can work via measurement of the change in capacitance. For example, the change in capacitance of an EAP sensor may be due to a change in physical deformation (i.e., a displacement-to-capacitance transducer). EAP sensors are typically constructed from a dielectric polymer film that is positioned between two stretchable electrodes. As the dielectric film is stretched or strained, the film thins or expands within the area and subsequently increases or decreases in capacitance. Non-limiting examples of such sensors are manufactured by Parker Hannafin Corporation. EAP sensor are flexible and can provide graduated feedback.
In the exemplary embodiment in
The peripheral bonds 505 may be disposed around a periphery of the first contact layer 405 and the second contact layer 410, which can bond the first contact layer 405 to the second contact layer 410. The spacer bonds 510 can be disposed around the spacer layer 415, which can secure the spacer layer 415 in a fixed position relative to the first contact layer 405 and the second contact layer 410. In some embodiments, the directional bonds 515 can define one or more flow paths 520 toward the central body 430. For example, the directional bonds 515 are disposed between the spacer legs 425, and generally extend radially between the central body 430 and the peripheral bonds 505.
The strain sensors 440 and the transmitters 450 can be configured to monitor and measure force applied by the removal of air from the dressing 110 at any pressure and to transmit the measured data to the controller 130. The measured force can be correlated to a resistive force of a patient's tissues. The data may be used to control the negative pressure to maintain a constant lateral strain over time or to achieve a specific desired strain profile.
For example, the strain delivered by the tissue interface 120 at a set pressure may drop over time as the tissue margins re-approximate and edema is reduced. The strain sensors can detect the change in strain and the controller 130 can increase the negative pressure to increase the strain back to an optimum level for the duration of treatment. If the wound closes to a degree that the density of the foam at any pressure does not allow the dressing strain to be increased, the controller 130 may report this condition to the operator. The operator may then perform a dressing change to a smaller piece of foam or a less dense wound filler. This would allow the controller 130 to continue to deliver optimum or profiled strain as selected by the operator.
As another example, the strain delivered by the tissue interface 120 at a set pressure may increase due to increased edema or increased opening of the wound. The strain sensors may detect the change in strain and the controller 130 may increase the negative pressure to reduce the edema or opening in the wound, which will decrease the strain measured by the sensor back to an optimum level for the duration of treatment. If the strain continues to increase at a set pressure, the controller 130 may report this condition to the operator. The operator may then perform additional treatments to reduce the edema or to increase closure of the wound. This would also allow the controller 130 to continue to deliver optimum or profiled strain as selected by the operator.
In the example of
Additionally,
In some embodiments, one or more sensors may additionally or alternatively be mounted on an edge of the cover 125. For example,
A negative pressure may be applied to the central body 430 or elsewhere to cause fluid flow through the fenestrations 420. The fenestrations 420 can allow fluid to be collected or distributed through and across the first contact layer 405 and the second contact layer 410 under negative pressure. Fluid can move directly or indirectly towards the negative-pressure source 105 through the fenestrations 420. In some examples, additional features such as the directional bonds 515 may direct flow toward the central body 430. For example, fluid can move through the spacer layer 415, through micro-channels formed between the first contact layer 405 and the second contact layer 410, or both. Negative pressure may be distributed more directly through the spacer layer 415, and can be the dominant pathway. In some examples, the spacer layer 415 may be omitted or replaced with an absorbent layer and fluid can move through the absorbent layer and/or micro-channels formed between the first contact layer 405 and the second contact layer 410.
The transmitter 450 is capable of two-way wireless communication and/or wired communication with the controller 130, which may be, for example, integral with therapy unit, a tablet computer, a desktop computer, or another similar device. The transmitter 450 may further comprise a controller 735 (e.g., a microprocessor) and a wireless communication chip 740 that communicates with the controller 130 under control of the controller 735. The housing 705 provides a moisture-proof enclosure for the internal circuit board and the components mounted thereon. Controller 130 may process the measured pressure, humidity, pH, and strain to assist in performing therapy using a closed-loop algorithm. Additionally or alternatively, at least some of the sensors may provide information about the condition of the skin and underlying tissue. For example, the strain sensor 440 can further measure pH and temperature, which can indicate infection if pH is alkaline and temperature is elevated. Moisture sensing of the tissue by an electro-conductive system or through exposure of a humidity sensor to epidermis may be an indicator of edema, and can be measured over time to determine if the level of moisture is decreasing with therapy as expected.
Using a transmitter 450 that is wireless has the advantage of eliminating an electrical conductor between the transmitter 450 and the controller 130, which may become entangled with the fluid conductor 650 when in use during therapy treatments. The wireless communication chip 740 may comprise an integrated device that implements Bluetooth® Low Energy wireless technology. In some examples, the transmitter 450 may be a Bluetooth® Low Energy system-on-chip that includes a microprocessor, such as the nRF51822 chip available from Nordic Semiconductor. The transmitter 450 may be implemented with other wireless technologies suitable for use in the medical environment.
In some embodiments, the power source 730 may be, for example, a battery that may be a coin cell battery having a low-profile that provides a 3-volt source for the transmitter 450 and other electronic components within the sensor module 700. In some embodiments, the power source 730 is a power source located outside of housing 705. In some example embodiments, all of the components within housing 705 associated with the sensor module 700 may be integrated into a single package.
Each of the component sensors of sensor module 700 may comprise a sensing portion (or probe) that extends outside of housing 705 in order to make contact with fluids from the wound so that temperature, pressure and pH may be measured. The front-end amplifier 725 may amplify the measured pH value detected by pH sensor 720.
In some embodiments, the pressure sensor 710 may be a piezoresistive pressure sensor having a pressure-sensing element covered by a dielectric gel such as, for example, a Model 1620 pressure sensor available from TE Connectivity. The dielectric gel provides electrical and fluid isolation from the bodily fluids in order to protect the sensing element from corrosion or other degradation.
In some examples, the pressure sensor 710 may comprise a temperature sensor for measuring the temperature of the fluids from the wound. In other embodiments, the humidity sensor 715 may comprise a temperature sensor for measuring the temperature. In some embodiments, the humidity sensor 715 may also comprise a temperature sensor may be a single integrated device such as, for example, Model HTU28 humidity sensor also available from TE Connectivity.
In some examples, the controller 735 may be configured to detect changes in the capacitance of the strain sensor 440 as the physical force (or strain) on strain sensor 440 changes with increases or decreases in the force exerted by the bodily tissues or exerted by the negative pressure. In some embodiments, the transmitter 450 may be integrated within the dressing 110, and power may be provided by an integrated battery with sufficient power to last for at least 7 days. For the re-usable external approach, the operational power can be provided by an internal cell, which can be re-charged by either a wired connection or via wireless charging. In some examples, the secondary coil is integrated within the module or within the top layer of the dressing 110.
In some embodiments, the tissue interface 120, closure manifold 620, and/or cover 125 may be supplied with affixed mounting points for the strain sensor 440 and the transmitter 450. The mounting points can be a mechanical latch point. In some embodiments, there can be mechanical latch points for the transmitter 450 and a further latch point for the end of the strain sensor 440, such that the strain sensor 440 stretches over the collapse area of a tissue site. Alternatively, adhesive regions may be provided on the tissue interface 120, closure manifold 620, and/or cover 125, which can be exposed by removing or peeling of a liner to allow the strain sensor 440 and/or the transmitter 450 to be attached. In some examples, the adhesive regions may comprise or consist essentially of light-switchable adhesives. The light-switchable adhesives can be switched to deactivate or activate the adhesive by exposure to visible or ultra violet light. In some instances, the light deactivates the adhesive when the strain sensor 440 is to be removed. The adhesive can be exposed to light either by a light-blocking layer which is exposed to ambient light or by the use of an ultraviolet light source. Such mechanical latching and adhesive options will be known to one with skilled in the art and are not specifically described here, but may be twist latched, snap-fits or other types.
The strain sensor 440 can be used to measure and record the strain dynamically, so that the negative pressure may be closed-loop controlled using strain measurements instead of negative pressure measurements. For example, the controller 130 can be configured to operate the negative-pressure source 105 to maintain a strain target based on data from the strain sensor 440. The pressure delivered may be varied to achieve the desired strain and closure force level. This may also be used to provide periodic closed-loop control of intermittent stress and relaxation cycles to stimulate cell division. One or more of the strain sensors 440 may be incorporated within and along the dressing length. If the strain sensors 440 are in a fluid pathway, they may be perforated to allow fluid flow through the strain sensor 440.
In some embodiments, the strain sensor 440 may be extended to approximately 150% of its length, thereby providing a high strain reading within the measurement system. As a tissue site is drawn down, the collapse of the dressing can reduce the measurement of the strain on the strain sensor 440 due to the reduction in its length. The strain force may reach steady state within approximately 30 minutes. At this time, further closure of the tissue site may result in a continuing rate of reduction in measured strain over time. If the tissue site stops closing or becomes edematous, the strain measurement becomes static or may increase if the tissue site begins to re-open or swell. The controller 130 can be configured to operate the negative-pressure source 105 to maintain a constant rate of change on the strain sensor 440. The constant rate of change can mimic a reduction in stretch deformation and strain on the strain sensor 440 that corresponds to constant closure and re-approximation of the tissue site.
However, if the newly measured force is not less than the value X, then, in 825, the controller 130 increases the negative pressure until the Measured Force is less than value X. If the controller 130 is able to reduce the Measured Force to less than the value X, then the transmitter 450 continues to perform the periodic force test in 815. If the controller 130 is not able to reduce the Measured Force to less than the value X, then the controller 130 will send an alert message to the operator.
Advantageously, the use of a wireless transmitter 450 provides a capability of determining the location of the strain sensor 440 to ensure the strain sensor 440 is properly placed under the skin. Any external device capable of detecting the electromagnetic fields generated by the transmitter 450 is suitable for this purpose. In other embodiments, the strain sensor 440 or the wireless transmitter 450 may include an RFID tag that can be located by an RFID reader. Additionally, the strain sensor 440 or the wireless transmitter may be made from ultrasound opaque materials, X-ray opaque materials, or metals that can be easily detected by ultrasound scanners, X-ray scanners, or metal detectors, respectively.
The systems, apparatuses, and methods described herein may provide significant advantages. For example, dressing responses to negative pressure can cause closure forces that vary both temporally and spatially, and the therapy system 100 can acquire data corresponding to these closure forces. Some embodiments of the therapy system 100 can dynamically adjust and control the pressure at a tissue site based on these variations in order to maintain an optimal level of force on the dressing 110, to manage edema reduction, and to reverse expansion of the tissue site. Closure force data can also be monitored to provide feedback about tissue closure and physical factors such as edema. Wireless communications with sensors may be advantageous for some configurations. For example, closure forces may change slowly, which can reduce power requirements since the need for data bursts from sensors may be infrequent.
These principles may be applied to many types of tissue sites, including open wounds where closure is possible through re-approximation of the tissues, and other cases of compartment syndrome.
While shown in a few illustrative embodiments, a person having ordinary skill in the art will recognize that the systems, apparatuses, and methods described herein are susceptible to various changes and modifications that fall within the scope of the appended claims. Moreover, descriptions of various alternatives using terms such as “or” do not require mutual exclusivity unless clearly required by the context, and the indefinite articles “a” or “an” do not limit the subject to a single instance unless clearly required by the context. Components may be also be combined or eliminated in various configurations for purposes of sale, manufacture, assembly, or use. For example, in some configurations the dressing 110, the sensor 130, the container 115, or any combination thereof may be separated from other components for manufacture or sale. In other example configurations, the controller 130 may also be manufactured, configured, assembled, or sold independently of other components.
The appended claims set forth novel and inventive aspects of the subject matter described above, but the claims may also encompass additional subject matter not specifically recited in detail. For example, certain features, elements, or aspects may be omitted from the claims if not necessary to distinguish the novel and inventive features from what is already known to a person having ordinary skill in the art. Features, elements, and aspects described in the context of some embodiments may also be omitted, combined, or replaced by alternative features serving the same, equivalent, or similar purpose without departing from the scope of the invention defined by the appended claims.
The present application claims priority to U.S. Provisional Patent Application No. 62/862,417, entitled “Abdominal Negative-Pressure Therapy Dressing with Closed-Loop Force Management Control,” filed Jun. 17, 2019, which is incorporated herein by reference for all purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/030528 | 4/29/2020 | WO |
Number | Date | Country | |
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62862417 | Jun 2019 | US |