This application claims priority to German Patent Application No. DE 10 2018 217 319.2, filed on Oct. 10, 2018, the contents of which are hereby incorporated by reference in their entirety.
The present invention relates to an accumulator, in particular for a vehicle, with several accumulator cells and cell holders for holding the accumulator cells.
Accumulators are electrical stores, which are used for the electrical supply in a variety of applications, for example in vehicles. Generic accumulators have several electrically contacted accumulator cells which are held together mechanically in the accumulator.
Increasing requirements with regard to such accumulators, in particular the increasing need of the outputs which are to be made available by the accumulators and the associated accumulator cells, lead to the accumulators being increasingly temperature-controlled, in particular cooled. In addition, the need exists to provide such accumulators in a manner which saves installation space.
From DE 10 2003 017 355 A1 an accumulator with accumulator cells and with cell holders is known. The accumulator cells are arranged adjacent to one another in a stacking direction, wherein the respective accumulator cell is held by two cell holders which follow one another in the stacking direction. For cooling the accumulator, cooling plates are arranged in stacking direction on the end side of the accumulator. A disadvantage in such accumulators is the laborious installing of the accumulator and a low efficiency and/or a performance which is in need of improvement.
The present invention is therefore concerned with the problem of indicating, for an accumulator of the type named in the introduction, an improved or different embodiment, which is distinguished in particular by a simplified installation and/or an increased efficiency.
This problem is solved according to the invention by the subject of the independent claim 1. Advantageous embodiments are the subject of the dependent claims.
The present invention is based on the general idea of holding respectively two accumulator cells of an accumulator in a shared cell holder and of arranging a cooling plate between at least two successive accumulator cells, which cooling plate is in heat-exchanging contact with these accumulator cells. The holding of two accumulator cells by means of a shared cell holder simplifies the installation and production of the accumulator and permits a compact construction of the accumulator. The cooling plate permits an improved temperature control, in particular cooling, of the accumulator cells, so that these can be operated more efficiently, in particular can provide higher outputs. The holding of two accumulator cells by a shared cell holder allows here such cooling plates to be arranged in a simplified manner between the accumulator cells, so that the installation and production of the accumulator is, in turn, simplified.
According to the idea of the invention, the accumulator has several accumulator cells, which are arranged adjacent to one another in a stacking direction. The accumulator has, furthermore, several cell holders, wherein the respective cell holder holds two accumulator cells, following one another in stacking direction, on the accumulator. In addition, a cooling plate is arranged respectively between at least two of the successive accumulator cells, advantageously between several successive accumulator cells, which cooling plate is in heat-transferring contact with the accumulator cells. These accumulator cells therefore exchange heat with the cooling plate, in order to control the temperature, in particular to cool, the accumulator cells.
The cell holders hold the associated accumulator cells preferably transversely to the stacking direction and are preferably arranged adjacent to one another in stacking direction. Therefore, it is possible in a simplified manner to assemble the accumulator in a modular manner and in particular to provide it in stacking direction with different numbers of accumulator cells and cell holders.
The cooling plate is advantageously produced from a metal or a metal alloy, in particular from aluminium.
The respective accumulator cell can basically be formed in any desired manner. Advantageously, the respective accumulator cell has a face side facing the associated cooling plate, which has a complementary shape to the cooling plate, in such a way that the shapes correspond substantially to one another and therefore permit a structure which saves installation space, in particular is continuous.
The respective accumulator cell can basically be configured in any desired manner. In particular, the respective accumulator cell is a pouch cell which has an outer casing in which the electric cell of the accumulator cells is received.
It is further preferred if the respective accumulator cell has flat face sides facing away from one another in stacking direction. This makes possible a compact structure of the accumulator and/or an improved heat transfer between the accumulator cell and the associated cooling plate.
Advantageously, at least one of the cooling plates, preferably the respective cooling plate, is arranged between the accumulator cells which are held by a cell holder. This allows a simplified production and installation of the accumulator.
Embodiments are preferred, in which the cooling plate is produced in one piece with the cell holder holding the associated accumulator cells. The cooling plate and the cell holder are all produced monolithically, in particular in a shared production process. Advantageously, the cell holder having the cooling plate is produced from a metal or from a metal alloy and therefore has advantageous heat-conducting characteristics and an advantageous mechanical stability. In particular, the cell holder having the cooling plate is produced, in particular formed, from aluminium.
Embodiments prove to be advantageous, in which the cooling plate lies flat against at least one of the associated accumulator cells, advantageously against both associated accumulator cells. This permits, on the one hand, an improved heat transfer between the cooling plate and the accumulator cells, and leads, on the other hand, to a more compact construction of the accumulator.
An improved temperature control of the accumulator cells is achieved in that at least one of the at least one cooling plates projects at least on one side over at least one of the associated accumulator cells, advantageously both associated accumulator cells, transversely to the stacking direction. Therefore, the cooling plate exchanges heat over the projecting portion also outside the contact region with the accumulator cells. Consequently, the associated accumulator cells are temperature-controlled, in particular cooled, in an improved manner.
The respective cell holder has a holding structure for holding the associated accumulator cells on the accumulator, which holding structure can be basically configured in any desired manner.
Embodiments are preferred, in which at least one of the cell holders, advantageously the respective cell holder, has at least one nose pair with two noses, wherein the respective nose projects from the cell holder and holds the associated accumulator cell transversely to the stacking direction on the accumulator. The noses of the respective nose pair project here in opposite directions. This makes possible a simplified holding of the accumulator cells with the aid of the cell holders, and a simplified installation of the accumulator.
Embodiments are advantageous, in which the nose pair is produced in one piece, in particular monolithically, with the cell holder. Hereby, the accumulator cells can also exchange heat with the cell holder via the nose of the associated cell holder, and can therefore be temperature-controlled in an improved manner and more efficiently. When, in addition, the cooling plate is produced in one piece, in particular monolithically, with the cell holder, this leads to a further improvement of the temperature control of the associated accumulator cells.
Embodiments are advantageous, in which at least one of the noses, preferably both noses, point(s) away from the associated accumulator cell. Hereby, damage to the accumulator cells, caused by the respective nose, can be prevented or the corresponding risk can be at least reduced.
In advantageous embodiments, at least one of the cell holders has two such nose pairs, which are spaced apart from one another transversely to the stacking direction. Therefore, it is possible to hold the associated accumulator cells on the accumulator in the distance direction of the nose pairs and therefore transversely to the stacking direction in both directions.
Advantageous embodiments provide in at least one of the cell holders an outer wall which is spaced apart from the associated accumulator cells, transversely to the stacking direction, and extends along the stacking direction. This outer wall of the cell holder can function as a bearing surface of the accumulator, on/with which the accumulator is introduced in an associated application and/or is in contact with adjacent components. The spaced-apart arrangement of the outer wall with respect to the accumulator cells leads to mechanical actions onto the outer wall not, or at least not directly, leading to a corresponding mechanical action onto the accumulator cells, so that these are better protected.
The noses of the respective cell holder can run parallel to the outer wall. In alternative embodiments, the noses can also be embodied in an oblique or curved manner. Furthermore, the noses can have a constant material thickness, or can taper.
Embodiments are preferred, in which the outer wall is produced in one piece, in particular monolithically, with the associated cell holder.
A temperature control of the cell holders and/or of the accumulator cells preferably takes place directly. This means that the cell holders and/or the accumulator cells are flowed around directly by a temperature-control fluid, to which the cell holders and/or the accumulator cells transfer heat, in order to directly cool the cell holders and/or the accumulator cells.
For this purpose, the accumulator is configured such that it is flowed through by the temperature-control fluid during operation.
Embodiments are particularly preferred here, in which such a nose pair is arranged between the associated accumulator cells and the outer wall, and the outer wall is arranged spaced apart from the nose pair. Therefore, a cavity is formed between the nose pair and the outer wall, which cavity forms a channel which is able to be flowed through, which can be flowed through by a temperature-control fluid during operation, in order to achieve an improved temperature control of the accumulator, in particular of the accumulator cells. With the aid of the cell holders, therefore, not only are the associated accumulator cells held on the accumulator, but also channels are formed which are able to be flowed through for the temperature control, in particular cooling, of the accumulator cells and of the cell holders. In this way, a simple production of the accumulator is realized with an efficient temperature control and consequently an increased performance of the accumulator and/or an extended lifespan of the accumulator.
Advantageously, the respective cell holder is configured in such a way that the accumulator has several such channels, which are separated from one another in stacking direction, in particular by the adjacent cell holders.
Embodiments prove to be advantageous, in which at least two cell holders, following one another in stacking direction, have such outer walls, wherein these outer walls together form a closed outer contour of the accumulator in stacking direction. For this purpose, the outer walls can be respectively formed so as to be stepped on the end side in stacking direction, in such a way that successive outer walls in stacking direction lie against one another. Therefore, again, a simplified installation and production of the accumulator is possible. In particular, therefore a separate outer contour of the housing can be dispensed with.
Preferably, the interaction of the outer walls for forming the outer contour is realized in such a way that the outer contour is fluid-tight for the temperature-control fluid flowing through the channels.
Embodiments are conceivable in which noses, facing one another, of successive cell holders are spaced apart from one another. Therefore, the temperature-control fluid flowing through the associated channel can arrive at the associated accumulator cells and can therefore control their temperature, in particular cool them, directly and in an improved manner. Here, the accumulator cells can therefore delimit the channel which is able to be flowed through, and can therefore be in direct contact with the temperature-control fluid. It is preferred here if the accumulator cells have a fluid-tight outer casing.
The outer casing at least of one of the accumulator cells, preferably of the respective accumulator cell, advantageously has a projecting fold.
The fold can project in particular transversely to the stacking direction and can be arranged between the outer wall of the associated cell holder and an associated one of the noses. The arrangement of the fold between the nose and the outer wall permits a simple and stable fixing of the outer casing and therefore of the accumulator cell on the cell holder. Here, the fold can be applied for example in a materially bonded manner, in particular by soldering and/or welding and/or gluing, on the nose and/or on the outer wall.
Embodiments are preferred in which the fold has a clip-like or respectively clip-shaped end portion, preferably shaped in the manner of a paper clip. Advantageously, the end portion is arranged for fixing the fold between the nose and the outer wall. The clip-like shape of the fold is such that the end portion is, and/or leads to the end portion being, elastically deformable between the outer wall and the nose. This leads to the end portion and therefore the outer casing and the accumulator cell being fixed more securely in the cell holder and/or that thermal stresses can be better compensated.
The temperature-control fluid can be any desired temperature-control fluid. Air is to be considered here, so that the accumulator or respectively the accumulator cells are air-cooled.
Furthermore, a dielectric temperature-control fluid is conceivable. Therefore, electrical interactions between the temperature-control fluid and the accumulator cells and/or electrical connections of the accumulator are prevented or at least reduced. In particular, short-circuits and suchlike are therefore prevented, or the corresponding risk is at least reduced.
Basically it is conceivable to arrange respectively such a cooling plate between all successive accumulator cells in stacking direction.
Embodiments are also conceivable, in which a compressible intermediate element is arranged between at least two of the successive accumulator cells. With the intermediate element, a pressure equalization takes place and/or a compensation of thermally caused expansions and/or contractions of the accumulator, in particular of the cell holders, of the cooling plates and suchlike.
Embodiments are preferred, in which at least one of the intermediate elements is configured so as to be reversibly compressible, in particular is elastic. In particular, at least one of the intermediate elements can be formed as a cushion-like element, in particular as a cushion element.
Embodiments are advantageous, in which one such cooling plate and one such intermediate element are arranged in stacking direction between successive accumulator cells.
As mentioned above, the cell holders, with the corresponding holding structures, in particular the nose pairs, serve for holding the associated accumulator cells transversely to the stacking direction. The accumulator can, in addition, have a holding arrangement for holding the accumulator cells in stacking direction.
It is conceivable to provide the accumulator in stacking direction on the face side with pressure plates, of the holding arrangement, which hold the accumulator cells and/or the cell holders in stacking direction. For this, a tension band, acting on the pressure plates along the stacking direction, can be arranged around the pressure plates, in particular around the outer walls, for example around the outer contour, which tension band presses the pressure plates in the direction of the accumulator cells.
It is also conceivable to provide the accumulator with a tension anchor of the holding arrangement, which holds the accumulator cells and/or the cell holders in stacking direction. For this, projecting extensions can be provided on the respective cell holder and/or on the respective cooling plate.
The accumulator can basically be used in any desired application. The use of the accumulator in a vehicle is in particular to be considered.
Further important features and advantages of the invention will emerge from the subclaims, from the drawings and from the associated figure description with the aid of the drawings.
It shall be understood that the features mentioned above and to be explained further below are able to be used not only in the respectively indicated combination, but also in other combinations or in isolation, without departing from the scope of the present invention.
Preferred example embodiments of the invention are illustrated in the drawings and are explained further in the following description, wherein the same reference numbers refer to identical or similar or functionally identical components.
There are shown, respectively diagrammatically:
An accumulator 1, as can be seen for example in
As can be seen in particular from
As can be seen in particular from
In the accumulator 1 which is shown, the accumulator cells 3 and the cell holders 4 are held by two pressure plates 15 and a tension band 16 in stacking direction 2, wherein one of the pressure plates 15 can be seen in
The respective cell holder 4 has advantageously an outer wall 17 on the end side in vertical direction 8, which extends along the stacking direction 2, wherein in the example which is shown the outer walls 17 run substantially parallel to the noses 10 of the associated cell holder 4. In the example, the respective cell holder 4 has such an outer wall 17 on both sides in vertical direction 8. The respective outer wall 17 serves in particular as a bearing surface of the accumulator 1, with which the accumulator 1 can rest on an adjacent object, which is not shown. In the example which is shown, the tension band 16 runs here along the outer wall 17 of the respective cell holder 4 and lies flat against the outer wall 17.
It can be seen furthermore that the respective cell holder 4 is produced in one piece and monolithically with the outer walls 17 and with the nose pairs 9 and with the cooling plate 11, which is arranged between the associated accumulator cells 3. Preferably, the respective cell holder 4 is produced as a profile body from a metal or a metal alloy, in particular from aluminium. The cooling plate 11 extends here up to the outer wall 17, in such a way that the noses 10 of the respective nose pair 9 project from the cooling plate 11. Therefore, the nose pair 9 and the adjacent outer wall 17 form, with the cooling plate 11 on the respective side of the associated accumulator cells 3, a double-T profile.
As can be seen in particular from
In the example embodiment shown in
In
Number | Date | Country | Kind |
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10 2018 217 319.2 | Oct 2018 | DE | national |