The present invention relates to an apparatus for efficiently generating activated steam with relatively lower power consumption.
Superheated steam at higher than 100° C. having a higher thermal conductivity than that of heated air is widely used for processing foods and disposals, carbonization, surface treatments, etc. Various apparatuses generating superheated steam have been proposed. For example, JP 2003-297537 A discloses a superheated-steam-generating apparatus comprising an electrically non-conductive, pipe-shaped water container, a high-frequency induction coil wound around said electrically non-conductive, pipe-shaped container, and pluralities of conductive pipes placed in said electrically non-conductive, pipe-shaped container for being induction-heated by the high-frequency induction coil. This apparatus can generate superheated steam with low power consumption.
JP 2004-251605 A discloses an apparatus comprising a pipe-shaped container, a high-frequency induction coil wound around said container, and a large number of spherical bodies placed in the pipe-shaped container, steam generated by a boiler being introduced into the pipe-shaped container, in which it is converted to superheated steam by induction heating with the high-frequency induction coil. This apparatus can generate superheated steam at 450° C. or higher.
However, superheated steam obtained by the above apparatuses is not active enough at relatively low temperatures. Steam can be activated by an electric discharge treatment. JP 2002-159935 A proposes an apparatus for generating steam plasma (activated steam) as high as 10,000° C. from steam by arc discharge. However, the generation of steam plasma at such high temperatures needs large power consumption.
Accordingly, an object of the present invention is to provide an apparatus generating highly activated steam with relatively low power consumption.
As a result of intensive research in view of the above object, the inventors have found that highly activated steam can be obtained with relatively low power consumption by subjecting superheated steam generated by induction heating to an electric discharge treatment. The present invention has been completed based on such finding.
The first activated-steam-generating apparatus of the present invention comprises (a) a steam-induction-heating apparatus, which comprises a first container having an inlet and an outlet, a high-frequency induction coil wound around said first container, and a member or members placed in said first container with steam permitted to pass therethrough for being induction-heated by said high-frequency induction coil; and (b) an electric discharge treatment apparatus located downstream of said induction-heating apparatus, which comprises a second container having an inlet and an outlet, and at least a pair of electrodes disposed in said second container for subjecting induction-heated steam to an electric discharge treatment; superheated steam exiting from the outlet of said induction-heating apparatus being converted to the activated steam by an electric discharge treatment in said electric discharge treatment apparatus.
In an embodiment of the present invention, the first and second containers are made of a metal, and said induction-heating apparatus and said electric discharge treatment apparatus are connected via an electrically insulating pipe, through which one electrode of said electric discharge treatment apparatus passes. In another embodiment of the present invention, both of the first and second containers are made of electrically insulating ceramics.
The second activated-steam-generating apparatus of the present invention comprises an electrically insulated container having an inlet and an outlet, and containing a steam-induction-heating zone on the upstream side and an electric discharge treatment zone on the downstream side; a high-frequency induction coil wound around said induction-heating zone; a member or members placed in said induction-heating zone such that steam can flow therethrough, and induction-heated by said high-frequency induction coil; and at least a pair of electrodes disposed in said electric discharge treatment zone; steam introduced into said electrically insulated container through said inlet being converted to superheated steam by induction heating in said induction-heating zone, and then to the activated steam by an electric discharge treatment in said electric discharge treatment zone.
In both of the first and second activated-steam-generating apparatuses, the member or members to be induction-heated is or are preferably porous member or members, more preferably porous metal member or members, most preferably made of electrically conductive, soft-magnetic metal materials. Said member or members to be induction-heated preferably has or have a vacancy ratio of 30-80% by volume. Said member or members to be induction-heated preferably has or have a vacancy ratio higher on the outlet side than on the inlet side in said container. Said first container preferably contains pluralities of porous members having a vacancy ratio increasing successively from the inlet side. The temperature of said superheated steam is preferably in a range of 120° C. to 350° C.
b) is an exploded cross-sectional view showing an important portion of the first activated-steam-generating apparatus of the present invention.
c) is a view schematically showing the change of the number of water molecules in the induction-heating apparatus.
a) is a longitudinal, cross-sectional view showing another example of induction-heating apparatuses used in the first activated-steam-generating apparatus of the present invention.
b) is a plan view showing the arrangement of electrode wires in the electric discharge treatment apparatus shown in
c) is a cross-sectional view taken along the line A-A in
a) is a longitudinal, cross-sectional view showing a still further example of induction-heating apparatuses used in the first activated-steam-generating apparatus of the present invention.
b) is a cross-sectional view taken along the line B-B in
a) is a longitudinal, cross-sectional view showing a still further example of induction-heating apparatuses used in the first activated-steam-generating apparatus of the present invention.
b) is a cross-sectional view taken along the line C-C in
a) is a longitudinal, cross-sectional view showing a still further example of induction-heating apparatuses used in the first activated-steam-generating apparatus of the present invention.
b) is a cross-sectional view taken along the line D-D in
c) is a partial, enlarged, perspective view showing the arrangement of electrode wires in the electric discharge treatment apparatus.
d) is a partial, enlarged, perspective view showing the arrangement of electrode wires in the electric discharge treatment apparatus.
a) is a plan view schematically showing the erasure of prints with the activated-steam-generating apparatus of the present invention.
b) is a side view schematically showing the erasure of prints with the activated-steam-generating apparatus of the present invention.
The embodiments of the present invention will be explained in detail referring to the attached drawings, and explanations made in each embodiment are applicable to the other embodiments unless otherwise mentioned.
[1] First Activated-Steam-Generating Apparatus
As shown in
(1) Induction-Heating Apparatus
The induction-heating apparatus 3 comprises a pipe-shaped container 30 having an inlet 30a and an outlet 30b, a high-frequency induction coil 32 formed by a copper pipe or wire and wound around the pipe-shaped container 30 via an electric insulator 31, a high-frequency power supply 35 supplying high-frequency current to the high-frequency induction coil 32, members 33 placed in the container 30 with steam permitted to pass therethrough and induction-heated by high-frequency current, a temperature sensor 36 disposed near the outlet 30b of the container 30 for detecting the temperature of the superheated steam obtained by induction heating, and a controller 37 for controlling the high-frequency power supply 35 according to the detection data of the temperature sensor 36.
(a) Container
The container 30 is preferably made of materials not substantially induction-heated by high-frequency current flowing through the high-frequency induction coil 32, and resistant to deterioration by the resultant superheated steam. Such materials include non-magnetic metals such as non-magnetic stainless steel (SUS304 etc.), aluminum and copper, ceramics, heat-resistant glass, graphite, etc. In the case of using non-magnetic metals, the inner surface of the container 30 may be coated with glass to have higher corrosion resistance. For easier maintenance, the container 30 may be constituted by pluralities of detachable pipes each having a flange.
(b) Member or Members to be Induction-Heated
Because induction heating is caused by eddy current loss or magnetic hysteresis loss occurring in an electrically conductive body placed in a high-frequency magnetic field, the member or members 33 is or are preferably made of materials having excellent soft-magnetic properties and modest conductivity. Further, the member or members 33 is or are exposed to the superheated steam, it or they preferably has or have excellent corrosion resistance. Accordingly, the member or members 33 to be induction-heated is or are preferably made of corrosion-resistant, soft-magnetic metals. Such metals are preferably magnetic stainless steel (SUS430, SUS403, SUS447J1, SUSXM27, etc.). In addition, electrically conductive ceramics such as carbon ceramics made of carbon and boron-silicated glass are also usable. To have a contact area necessary for generating the superheated steam while avoiding excessive pressure loss, the vacancy ratio of the member or members 33 to be induction-heated is preferably 30-80% by volume.
A member 33 to be induction-heated in a preferred embodiment of the present invention is preferably a cylindrical, porous metal member, which substantially occupies a space inside the container 30. The porous metal member is fixed to the container 30 by a pair of supports 38a, 38b. The porous metal member can be produced by (i) a method of molding a slurry comprising metal powder, pore-forming resin powder, an organic binder and a solvent to a predetermined shape, drying the resultant molding, burning the organic binder and the resin powder, and sintering the molding; (ii) a method of impregnating foamed polyurethane with a metal powder slurry, and drying and sintering it; (iii) a method of sintering metal fibers entangled in a non-woven manner; etc.
(2) Electric Discharge Treatment Apparatus
The electric discharge treatment apparatus 4 comprises a container 40 having an inlet 40a communicating with the outlet 30b of the induction-heating apparatus 3, and an outlet 40b ejecting an activated steam jet; an insulating member 41 surrounding the container 40; an electrode wire 42 extending along a center axis of the container 40; and a power supply 43 connected to the electrode wire 42. The container 40 made of an electrically conductive metal may be used as a counter electrode to the electrode wire 42. The electrically conductive metals include copper, aluminum, stainless steel, etc. Because the activated steam is generated in the container 40, the inner surface of the container 40 and the electrode wire 42 are preferably coated with glass. The power supply 43 generates a pulse or sinusoidal wave.
The volume ratio of the container 30 of the induction-heating apparatus 3 to the container 40 of the electric discharge treatment apparatus 4 may be properly determined, but it is preferably 10/1 to 1/10.
When the container 30 of the induction-heating apparatus 3 is made of a metal, an insulating pipe 45, through which an electrode wire 42 passes, is preferably disposed between the inlet 40a of the electric discharge treatment apparatus 4 and the outlet 30b of the induction-heating apparatus 3, to achieve sufficient insulation between the electrode wire 42 and the metal container 30 acting as a counter electrode. Materials forming the insulating pipe 45 are Teflon (trademark), heat-resistant glass, ceramics, etc. A tube 5 having an opening shaped to eject an activated steam jet is preferably attached to the outlet 40b of the electric discharge treatment apparatus 4.
(3) Generation of Activated Steam
Saturated steam at 100° C. or higher, for example, at 110 to 140° C., is generated by the boiler 2. The pressure of this saturated steam is about 1.2-2 atms. To prevent oxidation, the saturated steam is preferably substantially free of oxygen. The amount (L/sec) of saturated steam supplied to the induction-heating apparatus 3 is preferably 5 times or more the vacant volume (L) of the member or members 33 to be induction-heated. The flow rate of the induction-heated steam is much higher than expected from the temperature elevation of the steam. This seems to be due to the fact that clusters of plural water molecules are disassembled in the induction-heated steam, resulting in extreme increase in the number of water molecules as schematically shown in
As shown in
To generate the superheated steam substantially free of oxygen, the temperature of the superheated steam is preferably 120-350° C., more preferably 150-250° C., most preferably 150-200° C. The term “substantially free of oxygen” used herein means that the total concentration of oxygen molecules, oxygen ions, oxygen radicals and ozone is 0.5% by mol or less, based on the total amount (100% by mol) of all water molecules, ions and radicals.
The superheated steam introduced into the electric discharge treatment apparatus 4 is converted to activated steam in the form of low-temperature plasma by an electric discharge treatment. When the superheated steam substantially free of oxygen is subject to an electric discharge treatment (plasma treatment) at relatively low temperatures, it is presumed that hydroxyl radicals are generated by the reaction of H2O→OH.+H., without generating oxygen radicals. The present invention generates hydroxyl radicals efficiently, presumably because the clusters of water molecules are disassembled before the electric discharge treatment.
a) to 3(c) show an electric discharge treatment apparatus 4 comprising a flat-shaped container 40 having substantially the same transverse cross section as that of the container 30 of the induction-heating apparatus 3. Plural (5 in this example) electric wires 42 are arranged with equal intervals in the container 40. A metal container 40 may act as a counter electrode. Higher discharging efficiency is obtained by a structure in which plural electrode wires 42a are arranged with narrow gaps against the counter electrode.
In the example shown in
a) and 5(b) show an electric discharge treatment apparatus 4 comprising a dielectric honeycomb 44 extending in the container 40 substantially over its entire length, an electrode wire 42a being received in each cell of the honeycomb 44. The other structures may be the same as those shown in
a) and 6(b) show an electric discharge treatment apparatus 4 comprising a honeycomb-shaped electrode 42b extending in the container 40 substantially over its entire length, an electrode wire 42a being received in each cell of the honeycomb. A flow path in each cell has the same cross section area. When the container 40 is made of a metal, the mere contact of the honeycomb-shaped electrode 42b with the inner surface of the container 40 turns the honeycomb-shaped electrode 42b to a counter electrode of the electrode wires 42a. The other structures than this may be the same as those shown in
a) to 7(d) show the same electric discharge treatment apparatus 4 as shown in
(2) Second Activated-Steam-Generating Apparatus
As shown in
(3) Use of Activated Steam
Because the activated steam produced by the apparatuses of the present invention contains highly active hydroxyl radicals at a high concentration, it can be used for the erasure of prints such as copies, the decomposition and carbonization of biomass (plants, microorganisms, etc.), the sterilization of various items, the processing of foods (heating, drying, baking, etc.), the surface treatment of plastic films, the cleaning of semiconductors, the treatment of industrial wastes, soil improvement, etc. Particularly because the activated steam generated under an oxygen-free condition does not contain ozone, it can be used in an open system because of little influence on the environment. Because hydroxyl radicals are quickly consumed by reactions with organic materials, etc. and have extremely short lives on the micro-second order (about 20-50 μsec), the activated steam may be used in an open system without problems.
When prints are erased with the activated steam, an ejection pipe 5 having an ejection opening 5a as wide as prints is preferably attached to the outlet of the activated-steam-generating apparatus as shown in
When biomass is carbonized by the activated steam, the ejection pipe 5 of the activated-steam-generating apparatus opens at a downstream end wall of a treatment chamber 7 as shown in
Though the present invention has been explained in detail above referring to the attached drawings and the embodiments, the present invention is not restricted thereto, but may be modified unless deviating from its scope. For example, the porous member or members may be a honeycomb, a lattice, a net, non-woven fabrics, etc. in addition to the above.
Because the superheated steam generated by induction heating is immediately subject to an electric discharge treatment in the activated-steam-generating apparatus of the present invention, highly active steam can be produced with relatively low power consumption. The activated steam generated by the apparatus of the present invention is suitable for the carbonization and decomposition of plant materials, the sterilization of various items, the erasure of prints, the surface treating of plastic films, etc.
Number | Date | Country | Kind |
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2008-144513 | Jun 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/059892 | 5/29/2009 | WO | 00 | 12/1/2010 |