The present invention relates generally to outdoor enclosures for electrical equipment, and more particularly, to systems and methods for cooling internal air of these enclosures through heat exchange with external air.
Various kinds of electrical equipment, such as telecommunications equipment, are located outdoors in enclosures to protect the electrical components from the outside environment. Because the electrical equipment typically gives off heat in normal operation, heat may need to be removed from the enclosure in order to maintain acceptable operating temperatures for the equipment. Existing enclosures use methods to cool the inside air of the equipment enclosure using air conditioning systems or heat exchange with external air. Air conditioning systems are complex, expensive, use large amounts of energy, and require more maintenance than heat exchange with external air. Therefore, external air heat exchange with outside air is generally preferred for cooling electrical equipment cabinets.
Various outdoor electrical equipment enclosures use heat exchange with outdoor air to cool the interior space of an enclosure containing the electrical components. However, these systems may still use large amounts of energy, redraw air heated by the heat exchange system, and circulate the outside and internal air flows in an inefficient manner. Therefore, there is a need for systems and methods for circulating external air to cool electronic equipment enclosures in a more efficient manner.
The present invention relates to a shroud assembly for use with an equipment enclosure for electronic equipment. The present invention provides efficient heat exchange between external air in the shroud assembly and the internal air in the equipment enclosure. A top fan draws external air upwardly across the heat exchange surfaces of the equipment enclosure. These heat exchange surfaces may be any number of the upper, side, or bottom surfaces of the equipment enclosure. Internal fans inside the equipment enclosure circulate the internal air down along the side walls of the equipment enclosure, and then draw the air up through the electronic equipment. The present invention accomplishes efficient heat exchange by directing external air in an upward direction and internal air in a downward direction. In this way the airflow complies with the tendency of warm air to rise and cold air to sink, reducing the load on the internal fan and external air fan.
A further advantage is that the effect of solar heat loading is decreased by locating the external air intake at the opposite end of the equipment enclosure from the external air exhaust, thereby decreasing the possibility of drawing in heated exhausted external air into the heat exchange system.
These as well as other aspects and advantages will become apparent to those of ordinary skill in the art by reading the following detailed description, with reference where appropriate to the accompanying drawings. Further, it is understood that this summary is merely an example and is not intended to limit the scope of the invention as claimed.
Presently preferred embodiments are described below in conjunction with the appended drawing figures, wherein like reference numerals refer to like elements in the various figures, and wherein:
a is a view of the shroud assembly, according to an example;
b is a view of the inner shroud, according to an example;
c is a view of the outer shroud, according to an example;
d is a view of the shroud, according to an example;
The equipment enclosure 101 may also include electronic equipment 103. The electronic equipment 103 may be equipment typically used in telecommunications, security, lighting, signal processing, or any other type of electronic equipment. The electronic equipment 103 is mounted in the equipment enclosure 101 in a manner such that a bottom internal channel 115 exists between the electronic equipment 103 and the bottom wall 107, an upper internal channel 119 exists between the electronic equipment 103 and the upper wall 111, and a side internal channel 117 exists between the electronic equipment 103 and at least two of the side walls 109. Many standard commercial equipment enclosures contain tracks which may be used to mount the electronic equipment 103 in a manner such that the bottom internal channel 115, the side internal channels 117, and the upper internal channel 119 are created between the electronic equipment 103 and the bottom, side and upper walls 107, 109, 111 of the equipment enclosure 101.
The equipment enclosure 101 may include one or more internal fans 105.
A shroud mounted around the equipment enclosure 101 provides a plenum for heat exchange with the external air, as well as protection from solar heat loading.
b shows the inner shroud 303. The inner shroud 303 has the inner shroud side walls 305 and the inner shroud upper wall 307. The inner shroud upper wall 307 and inner shroud side walls 305 may form a rectangular or square shape, with one side and the bottom portion of the inner shroud 303 left open.
c shows the outer shroud 309. The outer shroud 309 has the outer shroud upper wall 313 and the outer shroud side walls 311. The outer shroud upper wall 311 and the outer shroud side walls 311 may form a rectangular or square shape, with one side and the bottom portion of the outer shroud 309 left open.
A shroud inlet 317 is located on a lower portion of the shroud side walls 311. The shroud inlet may be a variety of shapes. For example, the shape and size of the shroud inlet 317 may be chosen based on the size of the shroud or the parameters of the top fan assembly, as described with reference to
A shroud outlet 315 is located in the outer shroud upper wall 313. The shroud outlet 315 may be a variety of shapes. For example, the shape of the shroud outlet 315 may be chosen based on the parameters of a top fan assembly mounted on the shroud outlet 315, described with reference to
d shows an alternative embodiment for the shroud assembly 301: a single-walled shroud assembly 325. The shroud assembly 325 has shroud upper wall 331, shroud side walls 335, and a shroud front wall 329. The shroud upper wall 331 and the shroud side walls 335 may form a rectangular or square shape, with one side and the bottom portion of the shroud assembly 325 left open.
A shroud inlet 317 is located on a lower portion of the shroud side walls 311. The shroud inlet may be a variety of shapes. For example, the shape and size of the shroud inlet 317 may be chosen based on the size of the shroud or the parameters of the top fan assembly, as described with reference to
A shroud outlet 333 is located in the shroud upper wall 331. The shroud outlet 333 may be a variety of shapes. For example, the shape of the shroud outlet 333 may be chosen based on the parameters of a top fan assembly mounted on the shroud outlet 333, described with reference to
The shroud assembly 325 may have a seal 327 located along the inside surface of the shroud front wall 329. The seal 327 may decrease the pressure drop caused by air leakage between the shroud front wall 329 and the equipment enclosure 101 when the two are assembled. The seal 327 may be a silicone or polyurethane, or any other commonly-known sealant, or may be a gasket composed of rubber, silicone, plastic polymer or any other type of commonly-known gasket. Additionally, the seal 327 may be installed onto the shroud assembly 325 before or after it is fitted over the electronic enclosure 101 as described with respect to
The top fan 403 draws external air through the shroud inlet 317, up through the shroud side channels 321, and into the shroud upper channel 319. The external air is then drawn up through the shroud outlet 315, and the top fan 403 then exhausts the external air laterally through top fan exhausts 405. By drawing the external air up through the shroud side channels 321, a laminar airflow may be achieved. Laminar airflow results in decreased airflow resistance and pressure drop across the top fan 403 and, therefore, decreased work and energy requirements for the top fan 403.
When the cooling system 501 is in operation, heat from the equipment enclosure 101 is transferred by the internal air to the side walls 109 and the upper wall 111 of the equipment enclosure 101. The side walls 109 and the upper wall 111 then transfer the heat in the side walls 109 and the upper wall 111 to the inner shroud side walls 305 and the inner shroud upper wall 307. The heat in the inner shroud side walls 305 and the inner shroud upper wall 307 is then transferred to the external air in the shroud side channel 321 and the shroud upper channel 319.
As the internal air is pushed along the upper wall 111 and down the side walls 109 of the equipment enclosure 101, the internal air is cooled by transferring heat through the side walls 109 with external air contained in the shroud upper channel 319 and the shroud side channels 321. Conversely, as the external air is drawn up through the shroud side channel 319 and across the side walls 109 of the equipment enclosure 101, the external air draws heat across the side walls 109 from the internal air, thereby, cooling the internal air and heating the external air. This heat exchange continues along the length of the side walls 109 and the upper wall 111 of the equipment enclosure 101. Thus, the external air is at its highest temperature when drawn through the top fan 315 and exhausted from the top fan exhaust 411. The internal air is at its lowest temperature in the bottom internal channel 115 of the equipment enclosure 101 at the point where drawn across the electronic equipment 103.
This embodiment may provide advantages because the dimensions of the shroud upper channel 319, the shroud side channels 321 and the shroud inlet 317 are known so that the power requirements of the top fan 403 may be more accurately determined. Also, because the shroud assembly 501 has an inner shroud 303, an outer shroud 309 and the shroud front wall 323, there is less pressure loss from air leakage then when a seal is used as described with respect to
The top fan assembly 401 is located on top of the shroud assembly 325 and may be secured to the shroud assembly 325. The top fan assembly 401 is secured to the shroud assembly 325 so that the top fan 403 may draw external air through the shroud outlet 333. The shroud front wall 329 may be sized to fit the equipment enclosure 101. The seal 327 around the shroud front wall 329 provides a seal between the shroud front wall 329 and the equipment enclosure 101.
The top fan 403 draws external air through the shroud inlet 317, up through the shroud side channels 609, and into the shroud upper channel 611. The external air is then drawn up through the shroud outlet 333, and the top fan 403 then exhausts the external air laterally through top fan exhausts 405. By drawing the external air up through the shroud side channels 609, a laminar flow may be achieved. Laminar airflow results in decreased airflow resistance and pressure drop across the top fan 403, and therefore decreased work and energy requirements for the top fan 403.
As the internal air is pushed along the upper wall 111 and down the side walls 109 of the equipment enclosure 101, the internal air is cooled by transferring heat through the side walls 109 with external air contained in the shroud upper channel 611 and the shroud side channels 609. Conversely, as the external air is drawn up through the shroud side channel 609 and across the side walls 109 of the equipment enclosure 101, the external air draws heat across the side walls 109 from the internal air, thereby, cooling the internal air and heating the external air. This heat exchange continues along the length of the side walls 109 and the upper wall 111 of the equipment enclosure 101. Thus, the external air is at its highest temperature when drawn through the top fan 403 and exhausted from the top fan exhaust 405, and the internal air is at its lowest temperature in the bottom internal channel 115 of the equipment enclosure 101 where drawn across the electronic equipment 103.
The cooling system 601 may provide the advantage that a standard-size shroud assembly 325 may be used for a number of different sizes of equipment enclosures 101. Additionally, heat exchange is made more efficient because the heat from the equipment enclosure 101 need only pass through the walls 107, 109, 111 of the equipment enclosure 101 to be transferred to the external air in the channels of the shroud 609, 611.
Many types of materials are suitable for the surfaces across which heat exchange takes place, such as the side walls 109 and the upper wall 111 of the equipment enclosure 101, and the inner shroud side walls 305 and the inner shroud upper wall 307 of the shroud assembly 301. A material which is highly conductive, such as aluminum 50/52H32, is suitable to facilitate heat exchange across the side walls 109 and the upper wall 111 of the equipment enclosure 101. However, any highly conductive material may be used. Additionally, coating the conductive material with a powder-coat paint having a low emissivity and a high reflectivity value will prevent additional heat from being emitted into the equipment enclosure 101. The powder-coat paint further increases the heat exchange efficiency of the cooling systems 501, 601.
The cooling systems 501, 601 result in increased efficiency. As the external air draws heat from the equipment enclosure 101, the external air is warmed and, thus, the air pressure increases. The increased air pressure causes the heated external air to rise relative to the cooler external air being drawn into the shroud inlets 317 by the top fan 403. The natural tendency of the wanner external air to rise relative to the cooler external air reduces the energy requirements of the top fan 403. Similarly, as the internal air is pushed down across the side walls 109 of the equipment enclosure 101, the internal air is cooled and, thus, decreases in pressure. The natural tendency of the cooled internal air to sink relative to the wanner internal air located at the upper wall 111 of the equipment enclosure 101 also decreases the energy load of the internal fans 105.
The cooling systems 501, 601 also result in increased efficiency because the cooling systems 501, 601 avoid drawing into the shroud inlets 317 the warmed air exhausted from the top fan exhaust 405. The problem of redrawing exhausted heated external air into the shroud inlets 317 is avoided by locating the shroud inlets 317 on the lower portion of the shroud side walls 311, 335 and exhausting the heated external air at top of the top fan assembly 401 on the opposite end of the cooling systems 501, 601 from the shroud inlets 317. Avoiding this problem increases efficiency because air exhausted from the top fan exhaust 405 may be wanner than the ambient temperature.
Also, the cooling systems 501, 601 reduce the effect of solar heat loading by locating the shroud inlets 317 on the lower portion of the shroud side walls 311, 335. Solar heat loading may increase the surface temperature of the shroud assemblies 301, 325 and, thus, may raise the temperature of the air close to the surfaces of the shroud assemblies 301, 325 as well. By locating the shroud inlets 317 on the lower portion of the shroud side walls 311, 335, and away from any surfaces that may be exposed to solar heat loading, the cooling systems 501, 601 are able to draw cooler external air. Drawing cooler external air may increase the amount of heat transferred from the internal air to the external air and, thus, reduces the energy requirements of the top fan 403.
The dimensions of the shroud may be changed based on predictions about the heat loads from the equipment enclosure 101 and solar loading. For example, if the dimensions of an equipment enclosure 101 are reduced and the same amount of electronic equipment 103 was contained therein, the necessary heat transfer rate per square unit of area would be expected to rise. The dimensions of the shroud assembly 301, 325 may change in order to properly fit around the equipment enclosure 101. If the dimensions of the shroud assembly, 301, 325 are changed, the solar heat load element will also change because of the change in surface area of the shroud assembly 301, 325 exposed to sunlight. Further, with a change in the dimensions of the equipment enclosure 101 and the dimensions of the shroud assembly 301, 325, the heat transfer rate will change because of the change in the amount of heat transfer area. The amount of change in heat loading and heat transfer rate may be predicted, and the parameters of the shroud assembly 301, 325 and the top fan 401 may be changed in order to provide sufficient cooling. The size of the shroud side channels 321, 603 and/or the shroud upper channel 319, 611 may be changed in order to obtain sufficient air flow to sufficiently cool the equipment enclosure. Similarly, the parameters of the top fan 401, such as airflow capacity, may be changed based on predicted values for heat loading.
The temperature measured by the temperature sensor 801 is provided to an internal fan control 803 and a top fan control 805. The internal fan control 803 and the top fan control 805 may be a relay or combination of relays. Alternatively, a single relay may act as both the internal fan control 803 and the top fan control 805. Alternatively, the fan controls 803, 805 may be a processor capable of receiving a temperature signal. The internal fan control 803 and the top fan control 805 may also be controls packaged with the top fan 403 and the internal fans 105.
If multiple internal fans 105 are used, the internal fan control 803 may be used to cycle the internal fans 105 on and off to achieve a desirable amount of cooling. Alternatively, if a variable-speed internal fan 105 is selected, the speed of the internal fan 105 may be cycled up or down according to the cooling needs of the electronic equipment 103.
Similarly, the top fan 403 may be a single-speed fan or a variable-speed fan. A single-speed top fan 403 may be cycled on and off by the top fan control 805 according to the cooling needs of the electronic equipment 103. If a variable-speed top fan 403 is selected, the top fan control 805 may cycle the speed of the top fan 403 up or down depending on the cooling needs of the electronic equipment 103. By controlling the internal fans 105 and the top fan 403 to operate as needed to maintain an acceptable operating temperature for the electronic equipment 103, the energy requirements of the internal fans 105 and the top fan 403 may be further reduced.
The processor 807 communicates with the internal fan control 803 and top fan control 805 in order to operate the internal fans 105 and the top fan 403 as needed to maintain an acceptable operating temperature for the electronic equipment 103.
The internal fans 105 and the top fan 403 may be controlled based on the temperature inside the equipment enclosure 101. The internal fans 105 and the top fan 403 may be operated when the temperature inside the equipment enclosure 101 rises above a defined setpoint. For example, the setpoint may be defined as a temperature specified by the manufacturer of the electronic equipment 103 as necessary for proper operation of the electronic equipment 103.
Alternatively, the temperature sensor 809 may be located outside the equipment enclosure 101. Because the external air temperature affects the rate of heat transfer between the internal air and the external air, the speed and/or runtime of the internal fans 105 and the top fan 403 necessary to maintain an acceptable operating temperature for the electronic equipment 103 inside the equipment enclosure 101 may be projected based on the external air temperature.
It should be understood that the illustrated embodiments are examples only and should not be taken as limiting the scope of the present invention. The claims should not be read as limited to the described order or elements unless states to that effect. Therefore, all embodiments that come within the scope and spirit of the following claims and equivalents are claimed as the invention.
The present patent application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application Ser. No. 60/869,593, which was filed Dec. 11, 2006. The full disclosure of U.S. Provisional Patent Application Ser. No. 60/869,593 is incorporated herein by reference.
Number | Date | Country | |
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60869539 | Dec 2006 | US |