Claims
- 1. An adhesive composition for use in bonding a textile reinforcing element to rubber, said adhesive composition comprising:
a latex of at least one of a hydrogenated styrene-butadiene rubber, a carboxylated hydrogenated styrene-butadiene rubber, a hydrogenated nitrile-butadiene rubber, a carboxylated hydrogenated nitrile-butadiene rubber and a chlorosulfonated polyethylene; and an aqueous solution of a isobutyl half-ester of maleinized liquid polybutadiene resin.
- 2. The adhesive composition of claim 1 wherein said composition comprises about 50 to 99% by weight of said latex, said latex having a solids content of about 25 to 50%.
- 3. The adhesive composition of claim 2 wherein said composition comprises about 65 to 90% by weight of said latex.
- 4. The adhesive composition of claim 2 wherein said latex has a solids content of about 32 to 45%.
- 5. The adhesive composition of claim 1 wherein said aqueous solution comprises about 1 to 50% by weight said isobutyl half-ester of maleinized liquid polybutadiene resin.
- 6. The adhesive composition of claim 3 wherein said aqueous solution contains about 10 to 35% by weight said isobutyl half-ester of maleinized liquid polybutadiene resin.
- 7. The adhesive composition of claim 1 wherein said aqueous solution of isobutyl half-ester of maleinized liquid polybutadiene resin is neutralized.
- 8. The adhesive composition of claim 7 wherein said aqueous solution of isobutyl half-ester of maleinized liquid polybutadiene resin is neutralized with ammonia.
- 9. The adhesive composition of claim 1 wherein the concentration of said half-ester of maleinized liquid polybutadiene resin in said solution is about 15 to 30% by weight.
- 10. The adhesive composition of claim 1 wherein the concentration of said half-ester of maleinized liquid polybutadiene resin In said solution is about 19 to 25% by weight.
- 11. The adhesive composition of claim 1 wherein said composition further comprises and aqueous dispersion containing carbon black.
- 12. The adhesive composition of claim 11 wherein said aqueous dispersion contains up to about 15% carbon black, said dispersion having a solids content of about 30 to 50%.
- 13. The adhesive composition of claim 12 wherein said aqueous dispersion contains about 0.01 to 12% carbon black.
- 14. The adhesive composition of claim 12 wherein said aqueous dispersion contains about 8 to 10% carbon black.
- 15. The adhesive composition of claim 1 wherein said latex is further blended with a second latex containing one of styrene-butadiene rubber, nitrile rubber, butyl rubber, natural rubber, polyurethane, polychloroprene, and polymers, copolymers and terpolymers of acrylonitrile, ethylene-vinyl acetate, vinyl alcohol, vinyl acetate, vinyl chloride, acrylic acid, methacrylic acid and vinylidine chloride.
- 16. The adhesive composition of claim 15 wherein said latex contains up to about 75% of said second latex, said second latex having a solids content of about 30 to 50%.
- 17. The adhesive composition of claim 16 wherein said latex contains about 0.01 to 75% of said second latex.
- 18. The adhesive composition of claim 1 wherein said textile reinforcing element is selected from the group consisting of polyamide fiber, met and para-aramid fiber, polyester fiber, polyethylene terephthalate, polyethylene naphthalate fiber, cotton fiber, carbon fiber, glass fiber, poly (p-phenylene-2,6-benzobisoxazole) fiber, acrylic fiber, rayon fiber, and liquid polymer fiber.
- 19. The adhesive composition of claim 18 wherein said textile reinforcing element is polyester fiber.
- 20. The adhesive composition of claim 1 wherein said rubber is ethylene-propylene-diene rubber.
- 21. An adhesive composition having a solids content of about 5 to 40% for use in bonding a polyester reinforcing element to an EPDM rubber compound in the manufacture of a power transmission belt, said adhesive composition comprising:
about 50 to 99% by weight of a latex containing at least one of a hydrogenated styrene-butadiene rubber, a carboxylated hydrogenated styrene-butadiene rubber, a hydrogenated nitrile-butadiene rubber, a carboxylated hydrogenated nitrile-butadiene rubber, and a chlorosulfonated polyethylene, said latex having a solids content of a about 25 to 50%; about 1 to 50% by weight of an ammonia-neutralized aqueous solution of an Isobutyl half-ester of maleinized liquid polybutadiene resin wherein said aqueous solution contains about 15 to 30% by weight of said isobutyl half-ester of maleinized liquid polybutadiene resin; and a carbon black dispersion having a solids content of about 30 to 50%, said dispersion containing up to about 15% carbon black.
- 22. The adhesive composition of claim 21 wherein said adhesive composition comprises:
about 65 to 90% by weight of said latex, said latex having a solids content of about 32 to 45%; about 10 to 35% by weight of said ammonia-neutralized aqueous solution of an isobutyl half-ester of maleinized liquid polybutadiene resin herein said aqueous solution contains about 19 to 25% by weight of said isobutyl half-ester of maleinized liquid polybutadiene resin; and a carbon black dispersion having a solids content of about 30 to 50%, said dispersion containing about 0.01 to 12% carbon black.
- 23. A method for improving the adhesion of a textile reinforcing element to a rubber compound comprising the steps of:
(a) applying an adhesive to said textile reinforcing element, said adhesive comprising: a latex of at least one of a hydrogenated styrene-butadiene rubber, carboxylated hydrogenated styrene-butadiene rubber, hydrogenated nitrile-butadiene rubber, carboxylated hydrogenated nitrile-butadiene rubber, and chlorosulfonated polyethylene; and an aqueous solution of a half-ester of maleinized liquid polybutadiene resin; (b) drying the adhesive-containing textile reinforcing element; (c) heat setting the dried adhesive-containing textile reinforcing element; (d) incorporating the heat set textile reinforcing element into a high temperature resistant rubber compound to provide a reinforced high temperature resistant rubber article; and (e) curing said reinforced high temperature resistant article.
- 24. The method of claim 23 comprising the steps of:
(a) applying said adhesive to said textile reinforcing element, said adhesive comprising: about 50 to 99% by weight of said latex; about 1 to 50% by weight of the aqueous solution of said half-ester of maleinized liquid polybutadiene resin; and an aqueous dispersion of carbon black having a solids content of about 30 to 50%, said aqueous dispersion containing up to about 15% carbon black; (b) drying the adhesive-containing textile reinforcing element at a temperature of about 185° F. to 275° F.; (c) heat setting the dried adhesive-containing textile reinforcing element at a temperature of about 300° F. to 450° F.; (d) incorporating the heat set textile reinforcing element into a high temperature resistant rubber compound to provide a reinforced high temperature resistant rubber article; and (e) curing said reinforced high temperature resistant article in the presence of a peroxide or sulfur curing agent.
- 25. The method of claim 24 wherein said adhesive composition contains about 65 to 90% by weight of said latex; about 10 to 35% by weight of said isobutyl half-ester of maleinized liquid polybutadiene resin; and the rest being said aqueous dispersion of carbon black, said aqueous dispersion of carbon black containing about 0.01 to 12% carbon black.
- 26. The method of claim 23 wherein the concentration of the half-ester of maleinized liquid polybutadiene resin is about 15 to 30% by weight.
- 27. The method of claim 23 wherein the concentration of the half-ester of maleinized liquid polybutadiene resin is about 10 to 25% by weight.
- 28. The method of claim 23 wherein said textile reinforcing element is selected from the group consisting of polyamide fiber, meta- and para-aramid fiber, polyester fiber, polyethylene naphthalate fiber, cotton fiber, carbon fiber, glass fiber, poly (p-phenylene-2,6-bezobisoxazole) fiber, acrylic fiber, methacrylic fiber, rayon fiber, and liquid crystal fiber.
- 29. The method of claim 28 wherein said textile reinforcing element is a polyester fiber.
- 30. The method of claim 23 wherein said high temperature resistant rubber is ethylene-propylene-diene rubber.
- 31. The method of claim 23 wherein said reinforced high temperature resistant rubber is employed in the manufacture of a power transmission belt.
RELATED APPLICATIONS
[0001] This application is a continuation-in-part of U.S. patent appln. Ser. No. 09/526,985, filed Mar. 15, 2000.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09526985 |
Mar 2000 |
US |
Child |
10093281 |
Mar 2002 |
US |