The present application is a 35 U.S.C. § 371 application of PCT/US2019/063199 filed on Nov. 26, 2019 and entitled “Adhesive Ribbon Mix Head with Attachment for Mix Applicator.” PCT/US2019/063199 is incorporated by reference herein in its entirety for all purposes.
The subject matter of the present invention relates to a mix head for dispensing a ribbon of adhesive that is attachable to a mix applicator. More particularly, the present application involves a ribbon mix head that has a lock member that is slid into and out of the mix head so as to be capable of engagement with a receiving portion of the mix applicator to effect attachment and detachment of the mix head and mix applicator.
Non-pneumatic tires are those that do not require air or other fluid for their inflation for use. Some non-pneumatic tires have a plurality of spokes arranged circumferentially around and attached to a hub. On their opposite end, the spokes are attached to a shear band. In some non-pneumatic tires the spokes may be 64 in number and can be attached with adhesive to the shear band and hub. The adhesive used could be made in two parts and mixed together to form a final mixed adhesive that is transferred into a mix applicator. The mixed adhesive can be dispensed out of a mix tip at the end of the mix applicator and onto the shear band or the hub. However, the application of the adhesive in this manner results in a bead of adhesive being applied across the surface of the shear band and hub. When the spokes are engaged therewith, more adhesive will be present in the center of the connection between the spokes and the shear band and hub, and less at the edges of engagement of the spokes and shear band and hub. This results in inconsistent adhesive application and inconsistent attachment between the spokes and the other components of the non-pneumatic tire. Additionally, the placement of more adhesive in the center of the spoke ends results in the adhesive sliding/moving to the spoke free edges from the point of application during the curing process, which further results in an inconsistent chemical bond between the adhesive and two adjoining surfaces.
In order to better spread the adhesive onto the surfaces of the shear band and hub, a fan tip at the end of the mix applicator may be employed. Such a fan tip has a wide outlet for the adhesive to be dispensed in a wider pattern, referred to as a ribbon, instead of in a bead shape. However, such fan tips cause more adhesive to be put into the middle of the ribbon instead of at the edges of the wider pattern, again resulting in the aforementioned problems with more adhesive in the center of the desired area of engagement. Also, such fan tips can engage the surfaces of the shear bands and hubs thus causing the adhesive dispensed thereon to smear and exhibit inconsistencies in the resulting spoke attachment. Further, there are no current fan tips that can be attached to current mix applicators for the dispensing of adhesive in conjunction with the manufacturing or repair of non-pneumatic tires. Such fan tips are assembled using force fit engagements or threaded engagements in which the fan tip may end up rotated in relation to the mix applicator once attached making it unable to dispense adhesive as desired. As such, there remains room for variation and improvement within the art.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
The use of identical or similar reference numerals in different figures denotes identical or similar features.
Reference will now be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, and not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be used with another embodiment to yield still a third embodiment. It is intended that the present invention include these and other modifications and variations.
The present invention provides for an apparatus 10 for dispensing a ribbon of adhesive 18 that can be used in the construction of a non-pneumatic tire 72. The apparatus 10 includes a mix applicator 12 through which the adhesive 18 may be transferred from, for example, an adhesive pump 70. A mix head 20 is located at the distal end of the mix applicator 12 and has a fan shaped distal tip 28 from which the adhesive 18 is dispensed. The exit 66 at the distal tip 28 is arranged in such a manner that the adhesive 18 that flows out is shaped in the form of a wide ribbon to allow for easier construction of the non-pneumatic tire 72. When connected, a receiving portion 16 of the mix applicator 12 is disposed within the mix head 20. The mix head 20 is retained to the mix applicator 12 by way of a lock member 30 that can be moved into and out of engagement with the mix applicator 12 to achieve selective retention.
Although not shown, the apparatus 10 may also be used for the attachment of the spokes 76 to the shear band 78. In this regard, the ribbon of adhesive 18 could be placed onto the inner surface of the shear band 78 and/or the end of the spokes 76 that engage and are connected to the inner surface of the shear band 78. The apparatus 10 could thus be used to dispense a ribbon of adhesive 18 for purposes of connecting spokes 76 to the shear band 78 and/or the hub 74. The adhesive 18 could be any type of adhesive 18 capable of connecting these parts to one another. In some instances, the adhesive 18 is cushion gum.
One exemplary embodiment of the apparatus 10 is shown with reference to
The mix applicator 12 component of the apparatus 10 may be described in more detail with reference to
The mix applicator bore 14 narrows as it extends distal to the helical member 58. In a similar manner, the exterior surface 40 extends closer to the mix applicator central axis 44 at this point upon extending distal to the helical member 58. A receiving portion 16 is defined on the exterior surface 40. As illustrated, the receiving portion 16 is a projection 42 that extends from the exterior surface 40 and has a square cross-sectional shape. In other embodiments, the projection 42 need not extend 360 degrees about the mix applicator central axis 44. In such embodiments, the projection 42 extends from just one side of the exterior surface 40 and can extend 180 degrees or less about the mix applicator central axis 44, or can extend 90 degrees or less about the mix applicator central axis 44. The projection 42 is arranged so that it extends farther from the mix applicator central axis 44 than the portion of the exterior surface 40 immediately proximal to the projection 42. Also just proximal to the projection 42, the exterior surface 40 is narrower and then extends outward in the radial direction so as to be farther from the mix applicator central axis 44. Distal to the projection 42 the exterior surface 40 may maintain the same diameter or may at certain points change diameter up to the exit 68 of the mix applicator bore 14. The exit 68 at the distal terminal end of the mix applicator 12 has a circular cross-sectional shape and is smaller in diameter than a majority of the rest of the mix applicator bore 14. The adhesive 18 is dispensed from the mix applicator 12 from the exit 68.
Immediately distal to the square shaped section, the mix head 20 features a circular shaped exterior surface 52 with a corresponding circular cross-sectional shaped mix head bore 26. The mix head bore 26 thus transitions from a square cross-sectional shape to a circular cross-sectional shape at this location. From this circular shaped section, the exterior surface 52 and the mix head bore 26 assume a fan shape that helps the adhesive 18 achieve its dispensed ribbon shape. The exterior surface 52 and the mix head bore 26 increase in size in the width direction upon extension in the distal direction from this circular shaped portion. However, at the same time the height of the exterior surface 52 and the mix head bore 26 decreases upon extension in the distal direction from this circular shaped portion. The trend of these surfaces 52 and bore 26 can continue until the mix head 20 terminates at the terminal distal end at a distal tip 28. The distal end 22 of the mix head 20 includes a chamfer 34 that is an angle at the distal end 22 that may more effectively dispense the adhesive 18 into a desired ribbon shape. The adhesive 18 is dispensed from an exit 66 of the mix head bore 26. The chamfer 34 may be arranged at any inclination angle, and need not be present in other embodiments. The chamfer 34 results in a distal tip 28 that could engage the hub 74, spoke 76, or shear band 78 onto which the adhesive 18 is dispensed when the adhesive 18 flows from the exit 66.
The mix head 20 within the mix head bore 26 includes a divider 32 that is centered within the mix head bore 26 such that the mix applicator central axis 44 extends through the divider 32 when the mix head 20 is retained onto the mix applicator 12. The divider 32 has two walls that divide and then merge back into one another upon extension within the mix head bore 26 in the longitudinal direction in the distal to proximal direction. When the adhesive 18 meets the divider 32, the adhesive 18 is channeled to the left and right sides within the mix head bore 26 and out of the middle of the mix head bore 26. The divider 32 is sized in the width direction so that it is not wider than the mix head bore 26 at the circular cross-sectional shaped section of the mix head bore 26. The divider 32 has a height that extends across the entire height of the mix head bore 26 so that none of the adhesive 18 flows under or over the divider 32, but can only flow to the left or right of the divider 32. The divider 32 thus blocks adhesive 18 from flowing through the middle of the mix head bore 26 along at least a portion of the length of the mix head bore 26. This blockage channels the adhesive 18 to the ends and away from the middle so that when the adhesive 18 is dispensed from the exit 66 it will be more evenly distributed about the width of the formed ribbon and not primarily in the middle of the dispensed form. The divider 32 may thus function to help the ribbon of adhesive 18 have a consistent volume along its entire dispensed width from end 36 to end 38. The divider 32 may thus prevent a thicker adhesive 18 layer in the middle of the ribbon as compared to the ends 36, 38. However, even when the divider 32 is present, and when it is not present, it may still be the case that more adhesive 18 is present at the middle of the ribbon than at the ends 36 or 38.
The divider 32 does not extend to the distal tip 28 and terminates at a location short of the exit 66. This termination short of exit 66 allows the adhesive 18 to merge back into itself in the middle from the edges so that the adhesive 18 is evenly spread in volume along its width. In other embodiments, the divider 32 may extend to the distal tip 28 and thus split the exit 66 into two pieces. The divider 32 is spaced from the circular cross-section portion of the mix head bore 26 in the longitudinal direction so that some portion of the fan shaped section of the mix head bore 26 exists without the divider 32 from the circular cross-section. It is to be understood that the divider 32 need not be present in other exemplary embodiments. Another function of the divider 32 is to provide support for the upper and lower walls of the mix head 20 to make the distal end 22 structurally stronger to support forceful engagement with the hub 74, spoke 76, shear band 78, or other item that may be engaged by the mix head 20.
One exemplary embodiment of the lock member 30 is shown with reference to
With reference back to
The attachment between the mix applicator 12 and the mix head 20 may be effected by the lock member 30. The user may first fit the mix head 20 onto the mix applicator 12 so that the receiving portion 16 is within the mix head bore 26. The tine 48 can be inserted into the hole 54, and the tine 50 can be inserted into the hole 56. The lock member 30 may be advanced so that the base 46 engages the exterior surface 40 and the tines 48, 50 extend out of the mix head 20 at its bottom thus going all the way through the mix head 20. The lock member 30 is positioned so that the tines 48, 50 straddle the exterior surface 40 at a location between the receiving portion 16 and the enlarging section of the exterior surface 40 that enlarges to accommodate the helical member 58. The tines 48, 50 may engage the exterior surface 40 or could be spaced from it when they are located within the holes 54, 56. If the mix head 20 is moved relative to the mix applicator 12, the projection 42, receiving portion 16 may engage the tines 48, 50 to prevent further relative motion so that the mix head 20 is locked onto the mix applicator 12. The engagement of the lock member 30 within the mix head 20, and the fitting of the mix applicator 12 and the mix head 20 could be quite tight so that there is little to no relative movement between the components when the lock member 30 is inserted. Further, the fit between the mix head 20 when placing it onto the mix applicator 12 may be a slight press fit so that the mix head 20 must be forced somewhat onto the distal end of the mix applicator 12, and this tight connection may prevent backflow when adhesive 18 is dispensed.
When in the attached configuration, the lock member 30 extends through the mix head 20. The lock member 30 could extend completely through the mix head 20, or may extend through just a portion but not all of the mix head 20. The lock member 30 engages the mix applicator 12 at the receiving portion 16 to retain the components 12, 20 together. In some cases, the lock member 30 may engage the shaft of the mix applicator 12 as well when the components 12, 20 are attached.
The apparatus 10 could be disassembled if needed by removing the lock member 30 so that the tines 48, 50 are removed from the holes 54, 56 and the lock member 30 is disengaged from the mix head 20. The mix head 20 may then be pulled off of the end of the mix applicator 12 so that the receiving portion 16 is moved out of the mix head bore 26. The components could be cleaned, or a new different type of mix head 20 put onto the mix applicator 12 if a different sized adhesive 18 ribbon or different shaped adhesive 18 ribbon is desired to be dispensed.
An alternative embodiment of the mix head 20 is shown in
An alternative embodiment of the apparatus 10 is shown in side view in
A pair of holes 62, 64 are through holes that extend through the entire height of the mix applicator 12. The holes 62, 64 extend into the mix applicator 12 from the exterior surface 40. The holes 62, 64 reach the recess 60, and a portion of the holes 62, 64 extend through the receiving portion 16 such that their cross-sectional shape changes at the receiving portion 16 to be that of an open slot instead of the rectangular shaped holes 62, 64 in the upper section of the mix applicator 12. The holes 62, 64 then exit the recess 60 and extend into and through the lower portion of the mix applicator 12 puncturing through the lower exterior surface 40. The lock member 30 is insertable within the holes 62, 64 so that the tine 48 is inserted within hole 62, and tine 50 is within hole 64. The base 46 may engage the exterior surface 40. The tines 48, 50 extend through the slot like formations the holes 62, 64 make in the receiving portion 16 and may engage the receiving portion 16. The tines 48, 50 extend out of the bottom of the mix applicator 12, but in other arrangements they may stop short of this extension.
The lock member 30 extends completely through the mix head 20, but need only extend through just a portion of the mix head 20 to effect attachment in other embodiments. The lock member 30 engages the mix applicator 12 via insertion into the holes 62, 64.
The mix applicator bore 14 does not have a helical member 58. The mix applicator bore 14 has a taper design and extends from the proximal end of the mix applicator 12 to the proximal end to the exit 68 such that the mix applicator bore 14 decreases in cross-sectional size uniformly upon extension in the distal to proximal direction. The exit 68 has the smallest cross-sectional size of the mix applicator bore 14 at any point of the mix applicator bore 14. Adhesive 18 is introduced into the mix applicator bore 14, and the tapering effects to build up pressure in the adhesive 18 as it is transferred and moved out of the exit 68 and into the mix head bore 26. From here, the adhesive 18 moves through the mix head bore 26 and channels down in the fan shaped section to the exit 66 from which it is dispensed into a ribbon of adhesive 18.
The apparatus 10 can be constructed such that a threaded connection is not present to be used to attach the mix head 20 to the mix applicator 12. The mix head 20, mix applicator 12, and lock member 30 may be made out of any type of material. These parts 12, 20, 30 could be made out of metal, nylon, or plastic in accordance with various exemplary embodiments. The previously described embodiments can be constructed so that the exit 66 has an area that is at least five times greater than the area of the exit 68. In one embodiment, the exit 66 has an area of 12.75 square millimeters and the exit 68 has an area of 2.545 square millimeters. In other embodiments, the exit 66 simply has a greater area than does the exit 68. However, it is to be understood that in yet other arrangements, the areas 66 and 68 are the same, and in yet further embodiments the exit 66 has a smaller are than exit 68.
While the present subject matter has been described in detail with respect to specific embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be apparent.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/063199 | 11/26/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/107924 | 6/3/2021 | WO | A |
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Number | Date | Country |
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0319639 | Jun 1989 | EP |
Entry |
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European Patent Office, International Search Report dated Aug. 27, 2020, pp. 1-11 (included), European Patent Office, Rijswijk, The Netherlands. |
Number | Date | Country | |
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20220395854 A1 | Dec 2022 | US |