Adjustable arc, adjustable flow rate sprinkler

Abstract
A sprinkler head includes a base having a lower and adapted for attachment to a sprinkler system component; an elongated steam supported within the base; a nozzle and a fixed deflector supported within the stem, the nozzle and deflector cooperating to define an adjustable arcuate orifice. A water distribution plate is supported on a shaft extending upwardly from the stem and has a plurality of water distribution grooves located in axially spaced relationship to the nozzle. An arc adjustment ring is rotatably mounted on the base and is operatively connectable with the nozzle for rotating the nozzle relative to the stem for adjustment of the arcuate discharge orifice. A throttle member is secured to the upstream end of the shaft such that rotation of the shaft causes the throttle to move relative to a portion of the stem, to thereby adjust flow rate through the nozzle.
Description




This invention relates to sprinklers and, specifically, to a sprinkler that incorporates adjustable arc and/or adjustable flow rate features.




BACKGROUND AND SUMMARY OF THE INVENTION




It is known to utilize interchangeable arc or other shaped nozzles in sprinklers in order to permit adjustment of the degree of coverage of the discharge stream, while maintaining a constant flow or precipitation rate in the watered areas. Typically, these nozzles comprise orifice plates which have a central hole for receiving a shaft that supports the distributor above the nozzle. The orifice itself is generally radially outwardly spaced from the shaft hole in the orifice plate. Representative examples of this type of construction are found in U.S. Pat. Nos. 4,967,961; 4,932,590; 4,842,201; 4,471,908; and 3,131,867. Other arc adjustment techniques are described in U.S. Pat. Nos. 5,556,036; 5,148,990; 5,031,840; 4,579,285; and 4,154,404.




It is also known to incorporate adjustable flow rate arrangements in sprinklers, within the context of a substantially constant water pressure. For example, see U.S. Pat. Nos. 5,762,270; 4,898,332; and 4,119,275. Such arc adjustment and flow rate adjustment features are often incorporated in pop-up sprinklers. Examples of pop-up sprinklers are found in U.S. Pat. Nos. 5,288,022; 5,058,806; 4,834,289; 4,815,662; and 4,790,481.




There remains a need, however, for a reliable sprinkler that incorporates an arc adjustment and/or a throw radius adjustment feature, and that provides constant precipitation rate and good uniformity, without excess leakage in the nozzle area.




The present invention relates to a sprinkler designed especially (but not exclusively) for incorporation in pop-up type sprinklers, and that provides within limits, essentially infinite arc adjustment and throw radius adjustment features, while at the same time, providing constant precipitation rates and good uniformity. The invention also provides a sprinkler that minimizes suckback plugging of the nozzle; permits active cleaning of the nozzle, and minimizes potential damage to critical internal components when, for example, impacted during use.




In one exemplary embodiment, the sprinkler head itself includes a nozzle, a rotary water distribution plate (or rotor plate) mounted on a shaft so as to be axially spaced from the nozzle. The rotor plate is formed with a plurality of curved, generally radial grooves that cause the rotor plate to rotate when impinged upon by a hollow, generally cone-shaped stream emitted from the nozzle. The rotor plate may incorporate a viscous damping mechanism to slow its rate of rotation.




In the pop-up embodiment, the nozzle and associated stream deflector are supported within a hollow stem which, in turn, is supported within a cylindrical base. A coil spring is located axially between a flange at the upper end of the stem and an arc adjustment ring at the upper end of the base. This coil spring biases the rotor plate, shaft, nozzle, deflector and stem to a retracted position relative to the base.




The shaft on which the rotor plate is mounted extends downwardly into and through the deflector, and is provided with an externally threaded sleeve fixed to the lower end of the shaft. A throttle member is threadably mounted on the fixed sleeve, so that rotation of the shaft will result in the throttle member moving axially upwardly or downwardly on the shaft, depending on the direction of rotation of the shaft, toward or away from a stop formed near the lower end of the stem.




The throw radius adjustment mechanism in the exemplary embodiment is implemented by flow rate adjustment, but, preferably, the arrangement is such that the flow cannot be completely shut off. In other words, even in a position where the throttle member is moved to its maximum restrictive position on an associated stop (and thus provide the smallest throw radius), enough water is permitted to flow through the base to the nozzle so that the rotor plate continues to rotate, albeit at a slower speed. This preferred configuration is intended to prevent stalling, a condition where the rotor plate ceases rotation as water pressure drops. The flow rate and hence throw radius adjustment is effected by rotation of the shaft by a suitable tool engageable with an end of the shaft that is externally accessible to the user. Aside from the flow rate adjustment function, the shaft is otherwise rotationally stationary during normal operation, i.e., the rotor plate rotates about the shaft.




The nozzle is rotatably mounted within the base, and cooperates with the stream deflector to define an arcuate water discharge orifice. The nozzle is operatively connected through a drive mechanism to the arc adjustment ring mounted on the top of the base, and externally accessible to the user. Thus, the user may rotate the arc adjustment ring to lengthen or shorten the arcuate length of the discharge orifice. It is presently contemplated that a pair of nozzle/deflector combinations may be employed to provide adjustable arcs between 90° and 210°, and between 210° and 270°. In accordance with another embodiment, the nozzle and deflector are further modified to provide a 360° or full circle pattern, and for this embodiment no arc adjustment is possible. Nevertheless, this latter embodiment may still include the above described flow rate adjustment feature. In the full circle version, the nozzle and stream deflector are modified, but all other components are retained, some to good advantage. The arc adjustment ring, for example, may be rotated to loosen and effect removal of debris lodged in the nozzle, without otherwise altering the arc of coverage.




The arc adjustment feature can be utilized only when the rotor plate is extended relative to the base. In other words, components of the drive mechanism are fully engaged only when the nozzle, deflector and stem move upwardly with the rotor plate to engage complementary drive components on the arc adjustment ring. This arrangement prevents accidental arc adjustment when the sprinkler is not in use, e.g., through contact with a lawn mower, weed trimmer or the like.




The rotor plate may also incorporate a known viscous dampening type “motor” (or “viscous retarder”) that slows the rotation of the rotor plate, thereby increasing the throw radius of the stream.




When used in a pop-up type sprinkler, the invention employs a two-stage pop-up mechanism. First, the extendable tube of the pop-up assembly will extend as water under pressure is introduced into the assembly. After the tube extends out of the fixed riser, the rotor plate, nozzle, deflector and stem extend away from the base at the distal end of the extendable tube so that water emitted from the nozzle can be distributed radially by the rotor plate. This two-stage action is reversed when the flow of water is shut off, so that the rotor plate is in a retracted position that prevents any foreign matter from entering into the nozzle area before the extendable tube of the pop-up assembly is retracted.




Thus, in accordance with one aspect, the present invention relates to a sprinkler head comprising a base; a nozzle and a stream deflector supported within the base, the nozzle and stream deflector cooperating to define an adjustable arcuate discharge orifice; a water distribution plate supported on a shaft extending upwardly from the base, and adapted to be impinged by a stream emitted from the nozzle; and an arc adjustment ring rotatably mounted on the base, the arc adjustment ring operatively connectable with the nozzle for rotating the nozzle relative to the deflector for adjustment of the arcuate discharge orifice.




In another aspect, the present invention relates to a sprinkler head comprising a base; an elongated stem supported within the base; a nozzle and a stream deflector supported within the stem, the nozzle and stream deflector cooperating to define an arcuate orifice; a water distribution plate supported on a shaft extending upwardly from the base, the water distribution plate located in axially spaced relationship to the nozzle and adapted to be impinged by a stream emitted from the nozzle; and an adjustment throttle member secured to an upstream end of the shaft such that rotation of the shaft causes the throttle member to move relative to a flow restriction portion, to thereby adjust flow rate through the nozzle and a throw radius of the stream emitted from the nozzle.




In still another aspect, the present invention relates to a sprinkler head comprising a base; a nozzle and a stream deflector supported within the base, the nozzle and deflector cooperating to define an adjustable arcuate orifice; a water distribution plate supported on a shaft extending upwardly from the stem, the water distribution plate having a plurality of water distribution grooves therein located in axially spaced relationship to the nozzle and adapted to be impinged by a stream emitted from the nozzle; an arc adjustment ring rotatably mounted on the base, the arc adjustment ring operatively connectable with the nozzle for rotating the nozzle relative to the stem for adjustment of the arcuate discharge orifice; and a throttle member secured to an upstream end of the shaft such that rotation of the shaft causes the throttle to move relative to a flow restriction portion of the stem, to thereby adjust flow rate through the nozzle and a throw radius of the stream emitted from the nozzle.




In still another aspect, the present invention relates to an adjustable arc sprinkler head comprising a substantially cylindrical housing; a stream deflector supported in the housing; a nozzle located on the stream deflector and rotatable relative thereto, said nozzle having a first arcuate edge; wherein the stream deflector has a substantially hourglass shaped portion, tapering inwardly upstream of the first arcuate edge and tapering outwardly downstream of the first arcuate edge thereby establishing a second arcuate edge radially inwardly spaced from the first arcuate edge and defined by a smallest diameter of the hourglass shaped portion; the first and second arcuate edges defining an adjustable discharge orifice having an arcuate length, a downstream end of the stream deflector having a radially extending vertical tab with a first vertical surface forming one end of the adjustable discharge orifice, and a second vertical surface on the nozzle forming a second end of the adjustable discharge orifice, the first and second ends movable relatively toward and away from each other to thereby vary the arcuate length of the discharge orifice.




In still another aspect, the present invention relates to a pop-up sprinkler assembly comprising a first tubular member having an inlet end adapted for connection to a source of water under pressure; a second tubular member slidably mounted within the first tubular member and including a sprinkler head; a first coil spring located within the first tubular member arranged to bias the second tubular member to a retracted position within the first tubular member, the second tubular member movable to an extended position when water under pressure is admitted to the inlet end; the sprinkler head including an elongated stem; a nozzle supported on the stem; a water distribution plate mounted on a shaft projecting upwardly through the nozzle, the nozzle and the water distribution plate extendable relative to the second tubular member to an operative position; a second coil spring located in the sprinkler head, radially outwardly of the nozzle, supported at one end by a downstream end of the stem, and arranged to bias the water distribution plate to an inoperative position relative to the second tubular member.




In still another aspect, the present invention relates to a pop-up sprinkler assembly comprising a first tubular member having an inlet end adapted for connection to a pressurized water source; a second tubular member slidably mounted within the first tubular member for movement between retracted and extended positions; a first coil spring located within the first tubular member arranged to bias the second tubular member toward the retracted position within the first tubular member, the second tubular member movable to the extended position when water under pressure is admitted to the inlet end; a sprinkler head including a tubular base at an upper end of the second tubular member; an elongated stem supported within the base; a rotatable nozzle and a stream deflector supported within the stem, the nozzle and stream deflector cooperating to define an adjustable arcuate discharge orifice; a rotor plate supported on a shaft extending from the stem, the rotor plate having a plurality of water distribution grooves therein located in axially spaced relationship to the nozzle and adapted to be impinged by a stream issuing from the nozzle; an arc adjustment ring rotatably mounted on the base, the arc adjustment ring operatively connectable with the nozzle for rotating the nozzle relative to the stem for adjustment of the arcuate orifice; and a second coil spring radially outward of the nozzle and extending between a downstream end of the stem and the arc adjustment ring to thereby bias the rotor plate toward an inoperative position within the base, and movable to an operative position axially spaced from the base when water under pressure is admitted to the inlet end; and a throttle member secured to an upstream end of the shaft such that rotation of the shaft causes the throttle to move relative to a flow restriction portion of the stem, to thereby adjust flow rate through the nozzle and a throw radius of the stream emitted from the nozzle.




In still another aspect, the invention relates to a sprinkler head comprising a base having an upper end and a lower end, the lower end adapted for attachment to a sprinkler component; an elongated stem supported within the base and movable between retracted and extended positions; a nozzle and a stream deflector supported within the stem, the nozzle and deflector cooperating to define an arcuate discharge orifice adjustable through a predetermined arc; and an arc adjustment ring rotatably mounted on the base, the arc adjustment ring operatively connectable with the nozzle for rotating the nozzle relative to the stream deflector for adjustment of the arcuate discharge orifice; and wherein the arc adjustment ring is operatively connectable with the nozzle only when the stem is in the operative extended position.




In still another aspect, the invention relates to a sprinkler head comprising a base; a nozzle supported within the base; a water distribution plate supported above the nozzle for movement toward and away from the base; and at least one spring located substantially downstream of the nozzle and radially outwardly of the nozzle so as to be substantially outside the flowpath of a water flowing through the sprinkler head, the spring arranged to bias the water distribution plate toward the base.




In still another aspect, the invention relates to a sprinkler head comprising a base; a nozzle and a stream deflector supported within the base, the nozzle and stream deflector cooperating to define an adjustable arcuate discharge orifice; a water distribution plate supported on a shaft extending upwardly from the base, and adapted to be impinged by a stream emitted from the nozzle; and means for effecting relative movement between the nozzle and the stream deflector for adjusting an arcuate length of the discharge orifice.




Other objects and advantages of the subject invention will become apparent from the detailed description that follows.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a sprinkler head in accordance with the invention;





FIG. 2

is a cross section through the sprinkler head shown in

FIG. 1

;





FIG. 3

is a cross section similar to

FIG. 2

but with the rotor plate in an extended, operative position;





FIG. 4

is a side section through a base component of the sprinkler head shown in

FIGS. 1-3

;





FIG. 5

is a perspective view of the base shown in

FIG. 4

;





FIG. 6

is a cross section through an arc adjustment ring incorporated in the sprinkler head shown in

FIGS. 1-3

;





FIG. 7

is a side elevation of the arc adjustment ring shown in

FIG. 6

;





FIG. 8

is a perspective view of an intermediate drive component incorporated in the sprinkler head shown in

FIGS. 2 and 3

;





FIG. 9

is a plan view of a stem component incorporated in the sprinkler head shown in

FIGS. 1-3

;





FIG. 10

is a section taken along the line


10





10


of

FIG. 9

;





FIG. 11

is a bottom plan view of the stem shown in

FIG. 9

;





FIG. 12

is a section taken along the line


12





12


in

FIG. 9

;





FIG. 13

is a perspective view of a throttle member incorporated in the sprinkler head shown in

FIGS. 2 and 3

;





FIG. 14

is a side elevation of a stream deflector component incorporated in the sprinkler head shown in

FIGS. 2 and 3

;





FIG. 15

is a plan view of the stream deflector component shown in

FIG. 14

;





FIG. 16

is a section taken along the line


16





16


of

FIG. 15

;





FIG. 17

is a section taken along the line


17





17


of

FIG. 15

;





FIG. 18

is a perspective view of the stream deflector component;





FIG. 19

is a bottom plan view of the stream deflector component;





FIG. 20

is a side elevation of the nozzle component incorporated in the sprinkler head shown in

FIGS. 2 and 3

;





FIG. 21

is a top plan view of the nozzle component shown in

FIG. 20

;





FIG. 22

is a section taken through line


22





22


of

FIG. 21

;





FIG. 23

is a bottom plan view of the nozzle component shown in

FIG. 20

;





FIG. 24

is a perspective view of the nozzle component shown in

FIG. 20

;





FIG. 25

is a top plan view of the deflector and nozzle arranged to provide a distribution arc of 210°;





FIG. 26

is a top plan view of the deflector and nozzle as shown in

FIG. 25

but adjusted to provide a distribution arc of 90°;





FIG. 27

is a side elevation of a pop-up sprinkler incorporating the sprinkler head in accordance with the invention;





FIG. 28

is a side elevation similar to

FIG. 27

but with the rotor plate in an extended, operative position;





FIG. 29

is a perspective view of a stream deflector component in accordance with an alternative embodiment of the invention;





FIG. 30

is a top plan view of the stream deflector component shown in

FIG. 29

;





FIG. 31

is a side elevation of a nozzle in accordance with an alternative embodiment of the invention;





FIG. 32

is a cross section through a rotor plate in accordance with another exemplary embodiment of the invention; and





FIG. 33

is a perspective view of a rotor plate incorporated in the sprinkler head of FIGS.


1


-


3


.











DETAILED DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates the sprinkler head


10


in accordance with an exemplary embodiment of the invention. The sprinkler head includes a base or housing


12


and a stem


14


, with a conventional filter


16


attached to the lower end of the stem. Base


12


is adapted to be threadably attached to a pressurized water source that could include, for example, a fixed riser, a pop-up sprinkler stem, or other sprinkler system component or adapter, etc. In an alternative configuration, the base


12


could be made integral with a fixed riser, pop-up stem or other sprinkler system component. A water distribution plate


18


(or “rotor plate”) is mounted in the base


12


, with the plate


18


shown in a retracted, inoperative position in the Figure. A flow rate or throttle adjustment shaft


20


(preferably stainless steel) projects through the plate


18


, while a rotatable arc adjustment ring


22


is secured to the top of the base


12


. These and other internal components will be described in further detail below.




In the description that follows, it will be appreciated that references to “upper” or “lower” (or similar) in the descriptions of various components are intended merely to facilitate an understanding of the sprinkler head as it is oriented in the drawing figures, recognizing that the sprinkler head may be utilized in an inverted orientation as well.




Turning to

FIG. 2

, the rotor plate


18


is mounted for rotation relative to the normally stationary shaft


20


. Externally, the rotor plate


18


is formed with a series of generally radially oriented water distribution grooves


24


(see also

FIG. 33

) that extend angularly upwardly and radially outwardly from a lower end of the plate that is formed with a hole


25


for receiving the shaft


20


. The grooves have lowermost entrance points that are preferably radially spaced from the shaft


20


in order to catch and distribute the stream emanating from a nozzle


26


, and deflected outwardly by a stream deflector as discussed further herein. Grooves


24


are slightly curved and have a circumferential component best seen in

FIG. 33

, so that the rotor plate


18


is caused to rotate when the stream impinges on the plate.




The rotational speed of the rotor plate


18


in this embodiment may be slowed by a viscous dampening mechanism or “motor” (or “viscous retarder”) similar to that described in commonly owned U.S. Pat. No. 5,058,806. The motor is incorporated into the rotor plate


18


and includes a generally cup-shaped stator


28


fixed to the shaft


20


. The stator is located in a chamber


30


defined by upper and lower bearings


32


,


34


as well as the interior surface


36


of the rotor plate


18


. The chamber


30


is filled or partially filled with a viscous fluid (preferably silicone) that exhibits viscous shear as the rotor plate


18


rotates relative to the fixed stator


28


, significantly slowing the rotational speed of the rotor plate as compared to a rotational speed that would be achieved without the viscous dampening motor. The viscous shearing action is enhanced by the shape of the upper bearing


32


, the lower portion of which fits within, but remains spaced from, the cup-shaped stator


28


.




The bearings


32


,


34


are press-fit within the hollow rotor plate


18


so as to remain in place within the rotor plate. A very slight clearance between the shaft


20


and the bearings


32


,


34


allows the rotor plate


18


to rotate relative to the shaft


20


. At the same time, at least the upper bearing establishes a seal with the rotor plate


18


at the radially outer surface of the upper bearing. Upper and lower annular seals


38


,


40


(preferably rubber) are mounted on the shaft and are provided for preventing leakage of silicone fluid out of the chamber


30


, along the shaft


20


. The seals are substantially identical, and thus only one need be described in detail. The upper seal


38


includes an outermost axial flange


42


by which the seal is secured between an annular groove


44


in the upper bearing


32


and a tapered, radially inner flange


46


on a retainer ring


48


. The retainer ring


48


is also pressed and snap-fit within the rotor plate, preferably in permanent fashion. Lower seal


40


is similarly captured between lower bearing


34


and a radially in-turned flange


50


on the rotor plate, noting that lower seal


40


is inverted relative to the orientation of seal


38


.




The seal


38


has a pair of axially spaced sealing surfaces


52


,


54


that resiliently engage the shaft


20


. In this regard, it is possible that some silicone fluid will run along the shaft


20


in an upward direction. Any such fluid will enter the space between the upper surface of the upper bearing


32


and the seal, but will not escape past the seal. A similar arrangement exists with respect to the lower bearing


34


and seal


40


, where fluid may run due to gravity along the shaft and into the space between the lower bearing


34


and the seal


40


. Seals


32


and


40


also serve to prevent foreign material from entering the chamber


30


.




It will be appreciated that the sprinkler head could also employ a fixed water distribution or spray plate without any need for a viscous dampening motor.




Turning now to

FIGS. 4 and 5

, the base


12


includes a substantially cylindrical sleeve-like member


56


that is formed with an internally threaded inlet


58


by which the sprinkler head


10


may be attached to, for example, a conventional pop-up assembly, shown in

FIGS. 27

,


28


, and discussed further herein (as already noted, the sleeve


56


could also be attached to a fixed riser or other sprinkler system component). The inlet


58


also includes a radially in-turned edge


60


that serves as an annular seat for a seal


62


(preferably 75 D urethane). The main portion of the base


12


is formed with a substantially smooth interior surface


64


that is interrupted by a plurality of unequally circumferentially spaced, axially extending grooves


66


. The upper end of the base


12


is diametrically enlarged to include a radially outwardly and upwardly tapered surface


68


that serves as a seat for a similarly tapered surface


70


on the arc adjustment ring


22


when the rotor plate


18


is in the retracted, inoperative position shown in FIG.


1


.




Surface


68


merges with a less sharply tapered rim


72


that has an undercut


74


on its outer side to facilitate retention of the arc adjustment ring


22


as explained further herein. A shoulder


76


is adapted to engage an annular surface on the pop-up sprinkler body. As also explained further below, the axially extending internal grooves


66


on the base


12


are used to locate the stem


14


and to insure that the latter does not rotate relative to the base


12


.




The arc adjustment ring


22


shown in

FIGS. 2 and 3

but best seen in

FIGS. 6 and 7

, includes an upper radially outturned rim


78


that is adapted to fit over the upper rim


72


of the base


12


. Rim


78


includes a depending skirt


80


that forms the outer diameter of the ring


22


. The lower end of skirt


80


is provided with a radially in-turned curl


82


engaged in the undercut


74


such that the arc adjustment ring


22


is rotatable, but otherwise axially fixed relative to the base. The previously described tapered surface


70


extends downwardly and inwardly from a first axial portion


83


to a second axial portion


84


and radial wall


86


that extends inwardly to an annular row of gear teeth


88


that are used in the implementation of the arc adjustment capability as described further below. The row of teeth form the radially inner diameter of the ring


22


. To facilitate rotation of the ring


22


, the outer and axially extending surface of the rim


78


may be formed with a series of closely spaced grooves


90


(or similar tactile surface enhancements), best seen in

FIGS. 1 and 7

.




With reference now to

FIG. 8

, and with continuing reference to

FIGS. 2 and 3

, an arc adjustment actuator or drive ring


92


is axially interposed between the arc adjustment ring


22


and the nozzle


26


. The drive ring


92


is formed with a first upwardly facing annular row of teeth


94


, the outer surface


96


of which forms the outer diameter of the ring


92


. An undercut or groove


98


on the outer surface of the ring provides an annular seat or shoulder


100


(

FIGS. 2 and 3

) adapted to receive radially inwardly directed ribs


102


on the stem


14


(FIGS.


2


and


3


). A second annular row of teeth


104


project downwardly from the lower end of the ring, spaced radially inwardly of the upper row of teeth and seat


100


by the radial flange


106


. The inner surface


108


defines the inner diameter of the ring.




The upper row of teeth


94


are adapted to mesh with the row of teeth


88


on the arc adjustment ring


22


, but only when the rotor plate


18


is extended as shown in FIG.


3


. The lower row of teeth


104


is adapted to always mesh with an upper row of teeth


114


on the nozzle


26


as described further below. In an alternative arrangement, the drive ring


92


could be made integral with the nozzle


26


, eliminating the teeth


104


and


114


.




A vertical rib


116


in the groove


98


limits rotation of the ring


22


and nozzle


26


by engaging a selected edge of one of the radially inwardly directed ribs


102


. As will be explained further below, this rib insures that the nozzle


26


will not be over-rotated when adjusting the arc of coverage, thus greatly minimizing the possibility of undesirable leakage through the nozzle area.





FIGS. 9-12

illustrate the stem


14


in further detail. With continuing reference also to

FIGS. 2 and 3

, and as already mentioned, the stem


14


is formed at its upper end with a pair of the circumferentially spaced, radially inwardly directed, arcuate ribs


102


. These ribs extend from an outer cylindrical wall


118


that extends downwardly to a radial flange


120


that provides a seating surface


122


for a coil spring


124


. The flange


120


includes a plurality of circumferentially spaced, laterally extending teeth or ribs


126


that are unequally spaced about the flange


120


so as to match (in a single matched orientation) the unequally spaced axial grooves


66


formed in the base. This arrangement serves to circumferentially orient the stem


14


relative to the base


12


in the desired manner during assembly.




In order to form the arcuate, radially inwardly directed ribs


102


, slots


128


,


130


are formed at the root of the corresponding flange


120


, thus permitting access by forming tools during manufacture.




Below flange


120


, the stem


14


is made up of a substantially cylindrical tubular portion


132


, with a lower end having an annular groove


134


and a reduced diameter portion


136


. Groove


134


is adapted to receive an upper end


138


of the filter


16


in snap-fit relationship (best seen in FIGS.


2


and


3


). Interiorly, the tubular portion


132


is formed with a pair of diametrically opposed ribs


140


,


142


, each having respective tapered top portions


144


,


146


, extending radially inwardly from the interior surface


148


of the tubular portion


132


. At their lower ends, the ribs


140


,


142


are connected by a cross web


150


that extends diametrically across the inlet opening


152


of the stem.




Opening


152


is defined by an annular ring or shoulder


154


, spaced radially inwardly of surface


148


, that extends approximately 180° on either side of the web


150


, and that provides a seat


155


for the lower end of a stream deflector


156


described further herein. The web


150


is formed with a raised center boss


158


and intermediate, adjacent ledges


160


(FIG.


10


). This construction is continued on a radially shortened cross piece


162


that extends perpendicular to the web


150


, terminating at distal ends that lie approximately halfway between the center boss


158


and the interior shoulder


154


. This cross piece


162


has a similar raised center surfaces


164


that join with the boss


158


, and intermediate, adjacent ledges


166


. Thus, the combined center boss


158


,


164


and associated intermediate ledges


160


,


166


form an X or cross-shape. The annular shoulder


154


is formed with recessed areas


168


,


170


(

FIG. 9

) adjacent rib


140


and similarly recessed areas


172


,


174


adjacent rib


142


. This construction at the base of the stem facilitates the flow rate adjustment feature of the sprinkler as described further below.




Returning to

FIGS. 2 and 3

, the shaft


20


extends downwardly through the nozzle


26


and through the stream deflector


156


. The lower end of the shaft is provided with an externally threaded sleeve


176


(preferably brass) that is pressed onto the shaft so as to be fixed thereto. It may be possible, however, to have sleeve


176


made integral with the shaft. The sleeve rests on the intermediate ledges


160


,


166


. An internally threaded throttle control member


178


(see also

FIG. 13

) is threadably received on the axially fixed sleeve


176


, such that rotation of the shaft


20


causes the throttle control member


178


to move toward or away from the cross web


150


, depending upon the direction of the rotation of the shaft. A slot


180


at the top of the shaft enables rotation of the shaft by a screw driver or similar tool.




It will be seen that as the throttle control member moves toward a flow restriction portion which, in this case, is the annular shoulder


154


and cross web


150


, the cross-sectional area available for flow, and hence the flow rate through the sprinkler, decreases, and reaches a minimum when the throttle control member is seated on the cross web, or stop,


150


. In this position, however, there is still sufficient flow around the stream deflector


156


and through the stem


14


and nozzle


26


to rotate the rotor plate


18


, albeit at a reduced speed. This arrangement prevents the device from stalling, i.e., from stopping when the flow rate is significantly reduced. Note that shaft


20


is stationary during normal operation, and is rotatable only to adjust the flow rate.




The throttle control member


178


, as best seen in

FIG. 13

, is formed with pairs of diametrically opposed ears


182


,


184


that locate along the ribs


140


,


142


to guide the throttle member


178


axially and to prevent rotation thereof. The ears are adapted to seat in the recessed areas


168


,


170


and


172


,


174


on opposite sides of the respective ribs


140


,


142


when the throttle control member is in its most restrictive position.




Note also that the raised boss


158


,


164


extends into the hollow sleeve


176


to maintain proper vertical alignment of the shaft


20


.




Turning now to

FIGS. 14-19

, along with

FIGS. 2 and 3

, the stream deflector


156


is received within the stem


14


and cooperates with the nozzle


26


to define an arcuate water discharge orifice (see


259


in

FIGS. 25 and 26

) with an adjustable arcuate length. As already noted, the lower or tail end


186


of the deflector is formed with a tapered edge


188


supported in the groove


155


at the base of the stem


14


. The stream deflector


156


also includes an annular ring


190


approximately mid-way along its axial length. A skirt portion


192


of the ring is formed with a pair of notches


194


,


196


that open along the bottom edge of the skirt and are adapted to receive the tapered upper ends


144


,


146


of the ribs


140


,


142


. This arrangement fixes the stream deflector


156


against rotation.




A center hub


198


lies at the center of the stream deflector


156


and, for axial distances above and below the ring


190


, the hub is cylindrical in shape, the lower portion being of substantially greater diameter (i.e., a relatively thick wall section) for strength so as to provide support for the shaft


20


. The hub is formed with a bore


201


that receives the shaft


20


as best seen in

FIGS. 2 and 3

. The shaft


20


is press-fit within a slightly reduced diameter portion


200


of the bore


201


, thus preventing water from leaking along the shaft, and preventing rotation of the shaft during normal operation. The reduced diameter portion


200


is shown in

FIGS. 16 and 17

but is not apparent in the reduced scale of

FIGS. 2 and 3

.




Note that the shaft


20


and other internal components are protected in the event of external impacts. Specifically, impact forces acting on the rotor plate


18


will be transferred to the base


12


and, in turn, to the sprinkler system component to which the base is attached, especially when the rotor plate is in the retracted position, or if pushed down into the retracted position as a result of the impact. This is because the rotor plate


18


engages the arc adjustment ring along tapered surface


70


, thus transferring the impact forces directly to the base


12


via surface


68


.




The deflector is open between the ring


192


and hub


198


for approximately 195°. The maximum arc for this deflector (and associated nozzle) is 210°. The arcuate opening is bisected by a radial strengthening rib


202


. Below the ring


190


, the remaining approximately 150° of the tail end


186


is primarily intended as a flow restrictor for sprinklers with limited arcuate nozzle openings, thus reducing the sensitivity of the throttling action. As will be described below in connection with an alternative 3600 nozzle, the tail end


186


of the deflector may be omitted.




A vertical wall surface


204


of an upstanding vertical, radially extending tab


206


defines one end of the 210° arcuate opening. It is important that this wall surface


204


extend axially upstream from the discharge orifice at least as far as surface


244


and extend downstream to the downstream end of the deflecting surface


258


in order to smooth the water flow onto the rotor plate in a concentrated, non-turbulent manner. A second vertical wall surface


208


defines the other end of the arcuate opening. The tab


206


extends upwardly beyond the ring


190


axially along the hub


198


and interacts with the nozzle


26


to define the non-adjustable end of the adjustable arcuate discharge orifice. The other end


208


of the arcuate opening may be considered the adjustable end in that a wall of the nozzle


26


is movable toward and away from the tab


206


from end


208


to reduce the size of the length of the arc as described below.




With specific reference especially to

FIGS. 14

,


16


and


18


, it may be seen that the hub


198


has a substantially hourglass shape


210


above the ring


190


, the hourglass shape extending from one side of the tab


206


about the 195° arcuate opening and beyond the wall surface


208


(see FIG.


15


). Thus, the hourglass shape is interrupted only at a location beyond the wall


208


and above the smallest diameter portion


212


of the hourglass part


210


of the deflector. This interrupted or cut-out area is defined by a part annular surface


214


extending from an edge


216


to the opposite wall surface


218


of the tab


206


. As will be explained further below, the circumferential overlap of the wall


208


by the hourglass surface insures good sealing with cooperating surfaces of the nozzle


26


. Before discussing the latter in detail, it should be noted that the radially innermost portion


212


of the hourglass surface defines the radially inner edge of the water discharge orifice formed with the nozzle. Placing this inner edge as close as possible to the central axis (or shaft


20


) provides the largest possible radial opening for any given flow rate, thereby enabling passage of the largest possible contaminants without plugging the discharge orifice.





FIGS. 20-24

illustrate in greater detail the nozzle


26


that is supported on the stream deflector


156


(within the stem


14


) for rotation relative to the stream deflector


156


. The nozzle


26


is a generally cylindrical member with a centered, axial opening that the deflector


156


and the shaft


20


pass through, with an arcuate surface


220


engaged by the hub


198


of the deflector. The nozzle has an inlet end


222


and an outlet formed by an arcuate edge


224


with a rounded undercut


226


below the edge and a radially outwardly tapering surface


228


above the edge. Arcuate edge


224


is spaced radially outwardly of deflector surface


212


to thereby define the width of the arcuate discharge orifice


259


. Circumferentially, the edge


224


extends approximately 250° from a first vertical surface


230


of an upstanding tab


232


, to an edge


234


of a radial opening or notch


236


. The radially inner axial contour of surface


230


substantially conforms to the hourglass-shaped portion of the stream deflector. Note that surface


220


that defines a radially inner surface of a partial hub


238


substantially completes the nozzle center opening, save the radial notch


236


that receives the vertical tab


206


of the deflector


156


. The radial notch


236


is also defined by a radial wall surface


240


along a radial tab


241


of the hub


238


. The nozzle shown is designed to cooperate with the deflector


156


to provide a nozzle orifice


259


of 90°-210°.




The upper annular edge of the nozzle is formed with a plurality of upwardly directed teeth


114


that mesh with the corresponding teeth


104


on the drive ring


92


.




When the nozzle is in place as best seen in

FIG. 3

, and with the rotor plate


18


, stem


14


and deflector


156


extended relative to the base


12


, a gear drive is established between the arc adjustment ring


22


and the nozzle


26


by reason of the engagement of teeth


104


on the ring


92


with teeth


114


on the nozzle


26


. Thus, rotation of ring


22


will rotate the nozzle


26


, relative to the deflector


156


to alter the arcuate length of the water discharge orifice


259


as further described below.




When assembled as shown in

FIG. 2

, the nozzle


26


is seated on and seals against the surface


244


of the stream deflector


156


, with an annular rib


246


on the nozzle engaging the interior wall of the stem


14


such that the nozzle can rotate relative to the deflector and the stem. Tab


206


extends upwardly through the radial notch


236


at assembly. Note that the interior surface of hub


238


of the nozzle conforms to the exterior surface of the deflector hub


198


preventing any leakage past surface


230


as the nozzle is rotatably adjusted relative to the deflector. Similarly, the radially outer edge surfaces


248


,


250


,


252


of the tab


206


(see

FIGS. 16

,


18


) conform closely to undercut


226


and adjacent surfaces


254


,


256


on the interior of the nozzle


26


to prevent leakage along the nozzle/deflector interface at the fixed end of the arcuate orifice


259


. Rotation of the nozzle


26


relative to the deflector


156


, causes nozzle surface


230


to move toward the fixed deflector surface


204


, reducing the arcuate extent of the orifice. It is also important for surface


230


to extend axially upstream from the discharge orifice to the upstream end of the nozzle and downstream to the downstream end of the mating deflector surface


258


in order to smooth the water flow onto the rotor plate in a concentrated, non-turbulent manner. Note also that the axially extending cylindrical surface of the hub


198


of the stream deflector and the surfaces


256


and


254


of the nozzle interior also smooth the flow of water as it enters the nozzle orifice. Similarly, the deflecting surface


258


(the downstream end of the hourglass-shaped portion of the stem deflector) directs the flow downstream of the discharge orifice. It is this surface


258


that serves to deflect the stream emitted from the discharge orifice onto the grooves


24


of the rotor plate


18


.





FIG. 25

shows the nozzle


26


and stream deflector


156


in assembled position (all other components are omitted for clarity), with the nozzle


26


rotated slightly in a counterclockwise direction offsetting the radial notch


236


from the deflector tab


206


after insertion of the tab


206


through the notch


236


during assembly. This represents the maximum 210° arc for the orifice


259


as indicated in the Figure.




With further reference to

FIG. 26

, the nozzle


26


has been rotated further in a counterclockwise direction so that surface


230


moves toward fixed surface


204


to thereby reduce the arcuate length of the discharge orifice


259


from 210° to 90°. As explained previously, the nozzle can be rotated only when the teeth


88


on the arc adjustment ring


22


are engaged by the teeth


96


on the drive ring.




It is significant that the drive ring


92


is limited in its rotation by the vertical rib


116


that engages the edges of the two ribs


102


on the stem


14


at the arcuate limit of its travel in either direction. With reference to

FIG. 9

, the rib


116


on the actuator ring is located on the left of the centerline for a 90-210° head, and on the right of the centerline for a 210-270° head. Thus, for a 90°-210° configuration, the ring


22


can rotate only through the arc between adjacent edges of the pair of ribs


102


to the left of the centerline. This means that the edge


240


of the nozzle


26


cannot move beyond edge


208


of the stream deflector opening, as the result of over-rotation and thus preventing unwanted leakage of water through areas of the nozzle other than the arcuate discharge orifice.




With continuing reference to

FIGS. 2 and 3

but also with reference to

FIGS. 27 and 28

, the sprinkler head


10


may be threadably secured to an extendable tube


260


of a conventional pop-up sprinkler device


262


. The latter also includes a fixed riser or housing


264


, adapted to be secured via a lower, threaded end


266


to a fitting or the like connected to a pipe that is, in turn, connected to a source of water under pressure.




The otherwise conventional pop-up mechanism


262


has an internal spring (not shown) that biases the extendable tube


260


to a retracted position where the sprinkler head


10


is essentially flush with the cap


268


. When the system is turned on, the water pressure forces the tube


260


to the extended position shown in

FIG. 27

, against the bias of the internal spring.




As best seen in

FIGS. 2 and 3

, the coil spring


124


extends between the surface


122


of the stem


14


and surface


86


of the arc adjustment ring


22


. Spring


124


thus exerts force on the subassembly of the stem


14


, nozzle


26


, deflector


156


and rotor plate


18


(the head subassembly) to bias the head subassembly to a retracted position within the base


12


as shown in

FIGS. 2 and 27

. In this position, a surface


19


of the rotor plate


18


engages along the surface


70


of the arc adjustment ring


22


. As explained above, this arrangement, by which external forces acting on the rotor plate are transferred to the base and to the tube


260


, protects the shaft


20


and other internal components. In addition, it will be appreciated that the small radial clearance between the outer diameter of the rotor plate (along a surface


21


) and the axial surface


83


of the arc adjustment ring (see

FIGS. 2 and 3

) prevents foreign matter from lodging in this area, and that otherwise might fall into the nozzle area when the rotor plate is next extended to its operative position. Any foreign matter small enough to enter into the clearance area is also sufficiently small that it would not clog the discharge orifice


259


. Note also in this regard that, as best seen in

FIG. 2

, the upper ends of grooves


24


in the rotor plate


18


are isolated from the engagement of the rotor plate with the arc adjustment ring.




After the pop-up tube


260


has extended as shown in

FIG. 27

, further pressure will cause the head subassembly to extend upwardly relative to the base


12


as shown in

FIG. 28

, thereby exposing the rotor plate


18


and permitting the radial distribution of the stream via grooves


24


. This two-stage extension (and retraction) helps keep debris out of the area of spring


124


and around the upper end of the stem


14


. Any sand or other small debris that may have migrated from the top of the rotor plate into the nozzle area is flushed from the head via the emitted stream. It is also significant that by locating spring


124


with opposite ends downstream of the nozzle


26


, and radially outside of the stem


14


and nozzle


26


, the spring substantially out of the flowpath of the water through the sprinkler head, thereby increasing the cross-sectional area available for water flow.




With the head subassembly extended as shown in

FIG. 28

, the arc adjustment drive between the nozzle


26


, drive ring


92


and arc adjustment ring


22


is engaged, thus now also permitting the user to adjust the arc between 90° and 210°. Typically, the arc would be pre-set to the smallest length, i.e., 90°, with the throttle member


178


in its wide open position. Suitable indicator means may be employed so that the user can orient the sprinkler head


10


generally to face the area to be watered. This then also alerts the user to stand behind the arc so that further adjustments to the arc and flow rate can be made without getting wet. As the arc is increased from 90°, there will be a slight drop in the radius of throw, but the precipitation rate will remain substantially constant. The flow rate adjustment further controls the radius of throw so that individual sprinklers can be adjusted to match specific pattern areas, keeping the precipitation rate substantially constant.




For non radius adjustment applications, the sprinkler head could be constructed to omit the arc adjustment ring and to hold the nozzle stationary while rotating the shaft


20


and stream deflector


156


to achieve arc adjustment.




The deflector


156


and nozzle


26


shown in the drawings are for a 90-210° head. For a 210-270° head, it will be appreciated that the deflector and nozzle require appropriate modification to provide the larger discharge orifice.




It is also possible in accordance with another embodiment of this invention to provide a 360° head, with adjustment of the flow rate, and hence throw radius adjustment, as previously described, but without any adjustment of the arc. With reference to

FIGS. 29-31

, a deflector and nozzle combination are illustrated for enabling a full 360° arc of coverage. The deflector


270


includes an outer ring


272


otherwise similar to ring


190


on deflector


156


, but with the entire lower or tail end omitted. In addition, the opening between ring


272


and center hub


274


extends a full 360°, with connecting web or spokes


276


,


278


,


280


and


282


connecting the ring to the hub. No fixed arc edges are required, so that the deflecting surface


284


extends a full 360°, as does the radially inner edge surface


286


of the discharge orifice. The corresponding nozzle


290


is shown in FIG.


31


. The nozzle includes a tapered inlet


292


and a smooth, 360° interior edge


294


that cooperates with surface


286


on the deflector to define the


3600


discharge orifice. A tapered surface


296


on the downstream side of the orifice corresponds to surface


228


on nozzle


26


. With this arrangement, no arc adjustment is possible, but, of course, flow rate adjustment is available as described above.




It will be appreciated that the nozzle and stream deflector components could be modified to provide interchangeable, non-adjustable part circle arcs if the adjustability feature is otherwise not required.





FIG. 32

shows a modified rotor plate


318


that is similar to rotor plate


18


, but the upper bearing


332


has been modified to include two (or more) axially oriented holes


329


that allow air to escape chamber


330


during assembly of the upper bearing, and move into the area between the bearing and the retainer


348


. After the bearing is in place, an O-ring


349


is used to seal the holes


329


to prevent any viscous fluid from escaping the chamber


330


.




While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.



Claims
  • 1. A sprinkler head comprising a base;a nozzle and a stream deflector supported within the base, said nozzle and stream deflector cooperating to define an adjustable arcuate discharge orifice; a water distribution plate supported on a shaft extending upwardly from said base, and adapted to be impinged by a stream emitted from the nozzle; and an arc adjustment ring rotatably mounted on said base, said arc adjustment ring operatively connectable with said nozzle for rotating said nozzle relative to said deflector for adjustment of said arcuate discharge orifice.
  • 2. The sprinkler head of claim 1 wherein said base has a downstream end and an upstream end, said upstream end adapted for attachment to a pressurized water source.
  • 3. The sprinkler head of claim 1 wherein said deflector and said nozzle are shaped to provide an arcuate discharge orifice adjustable between about 90° and about 210°.
  • 4. The sprinkler head of claim 1 wherein said deflector and said nozzle are shaped to provide an arcuate discharge orifice adjustable between about 210° and about 270°.
  • 5. The sprinkler head of claim 1 and further comprising a drive ring axially between said arc adjustment ring and said nozzle, with first cooperating drive elements between said arc adjustment ring and said drive ring, and second cooperating drive elements between said drive ring and said nozzle.
  • 6. The sprinkler head of claim 5 wherein said first cooperating drive elements comprise meshing gear teeth.
  • 7. The sprinkler head of claim 5 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 8. The sprinkler head of claim 6 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 9. The sprinkler head of claim 1 wherein said shaft is normally stationary and said water distribution plate rotates relative to said shaft.
  • 10. The sprinkler head of claim 9 wherein said water distribution plate is mounted for rotation about said shaft and formed with an interior chamber defined by upper and lower bearings through which said shaft extends, and an interior surface of the water distribution plate; a stator fixed to the shaft and located within the chamber; and wherein said chamber is at least partially filled with a viscous fluid.
  • 11. The sprinkler head of claim 10 including an upper seal mounted on said shaft above said upper bearing, and a lower seal mounted on said shaft below said lower bearing.
  • 12. The sprinkler head of claim 11 including a retainer secured to said water distribution plate above said upper seal to thereby secure said upper bearing and upper seal to said rotor plate.
  • 13. The sprinkler head of claim 1 wherein an elongated stem is supported within said base and said sprinkler component comprises a pop-up sprinkler assembly including a fixed housing and an extendable tube, said base located on said extendable tube; and wherein said stem, nozzle, deflector, shaft and water distribution plate are movable axially relative to said base from an inoperative retracted position where said water distribution plate is seated on said arc adjustment ring, to an operative extended position where said water distribution plate is axially spaced from said base.
  • 14. The sprinkler head of claim 13 including a first coil spring radially outward of a stream emitted from the nozzle, said first coil spring having one end engaging a downstream end of said stem and an opposite end engaging said arc adjustment ring.
  • 15. The sprinkler head of claim 14 wherein said first coil spring biases said water distribution plate toward said inoperative retracted position.
  • 16. The sprinkler head of claim 13 wherein said arc adjustment ring is operatively connectable with said nozzle only when said water distribution plate is in said operative extended position.
  • 17. The sprinkler head of claim 13 and further comprising a driving ring axially between said arc adjustment ring and said nozzle, with first cooperating drive elements between said arc adjustment ring and said drive ring, and second cooperating drive elements between said drive ring and said nozzle, said drive ring disengaged from said arc adjustment ring when said water distribution plate is in said inoperative retracted position.
  • 18. The sprinkler head of claim 13 wherein in use, said extendable tube extends out of said fixed housing before said water distribution plate moves to said operative extended position.
  • 19. The sprinkler head of claim 17 wherein said nozzle is engaged with said drive ring in both said inoperative retracted and operative extended positions.
  • 20. The sprinkler head of claim 5 wherein said drive ring is provided with a rotation limiting rib on an exterior surface thereof.
  • 21. A sprinkler head comprising a base;an elongated stem supported within the base; a nozzle and a stream deflector supported within the stem, said nozzle and stream deflector cooperating to define an arcuate orifice; a water distribution plate supported on a shaft extending upwardly from said base, said water distribution plate located in axially spaced relationship to said nozzle and adapted to be impinged by a stream emitted from the nozzle; and an adjustment throttle member secured to an upstream end of said shaft such that rotation of said shaft causes said throttle member to move axially relative to a flow restriction portion, to thereby adjust flow rate through said nozzle and a throw radius of the stream emitted from said nozzle.
  • 22. The sprinkler head of claim 21 wherein said base has a downstream end and an upstream end, said upstream end adapted for attachment to a pressurized water source.
  • 23. The sprinkler head of claim 21 wherein said throttle member and said flow restriction portion are configured to always permit a predetermined minimum flow of water through said nozzle.
  • 24. The sprinkler head of claim 23 wherein said predetermined minimum flow is sufficient to maintain rotation of said water distribution plate.
  • 25. The sprinkler head of claim 21 wherein a distal end of said shaft projects from said water distribution plate to thereby allow a user to rotate said shaft to adjust said flow rate.
  • 26. The sprinkler head of claim 25 wherein said distal end of said shaft is formed with a groove adapted to receive a tool for rotating said shaft.
  • 27. The sprinkler head of claim 21 wherein said shaft is normally rotationally stationary and said water distribution plate rotates relative to said shaft.
  • 28. The sprinkler head of claim 27 wherein said water distribution plate is formed with an interior chamber defined by upper and lower bearings through which said shaft extends, and an interior surface of the rotor plate; a stator fixed to the shaft and located within the chamber; and wherein said chamber is at least partially filled with a viscous fluid.
  • 29. The sprinkler head of claim 28 including an upper seal mounted on said shaft above said upper bearing, and a lower seal mounted on said shaft below said lower bearing.
  • 30. The sprinkler head of claim 29 including a retainer secured to said water distribution plate above said upper seal to thereby secure said upper bearing and upper seal.
  • 31. The sprinkler head of claim 21 wherein said sprinkler component comprises a pop-up sprinkler assembly including a fixed housing and an extendable tube, said base located on an upper end of said extendable tube; and wherein said stem, nozzle, stream deflector, shaft and water distribution plate are movable axially relative to said base from an inoperative retracted position where said water distribution plate is seated on said base, to an operative extended position where said water distribution plate is axially spaced from said base.
  • 32. The sprinkler head of claim 31 including a first coil spring radially outward of a stream emitted from the nozzle, wherein said coil spring biases said water distribution plate toward the inoperative position.
  • 33. The sprinkler head assembly of claim 32 and wherein in use, said extendable tube extends out of said fixed housing before said water distribution plate moves to said operative extended position.
  • 34. The sprinkler head of claim 21 wherein said throttle member and said stem are provided with cooperating guide elements for preventing rotation of said throttle member.
  • 35. A sprinkler head comprising a base;a nozzle and a stream deflector supported within the base, said nozzle and deflector cooperating to define an adjustable arcuate orifice; a water distribution plate supported on a shaft extending upwardly from said base, said water distribution plate having a plurality of water distribution grooves therein located in axially spaced relationship to said nozzle and adapted to be impinged by a stream emitted from the nozzle; an arc adjustment ring rotatably mounted on said base, said arc adjustment ring operatively connectable with said nozzle for rotating said nozzle relative to said steam for adjustment of said arcuate discharge orifice; and a throttle member secured to an upstream end of said shaft such that rotation of said shaft causes said throttle to move relative to a flow restriction portion, to thereby adjust flow rate through said nozzle and a throw radius of the stream emitted from the nozzle.
  • 36. The sprinkler head of claim 35 wherein said base has a downstream end and an upstream end, said upstream end adapted for attachment to a pressurized water source.
  • 37. The sprinkler head of claim 35 wherein said deflector and said nozzle are shaped to provide an arcuate discharge orifice adjustable between about 90° and about 210°.
  • 38. The sprinkler head of claim 35 wherein said deflector and said nozzle are shaped to provide an arcuate discharge orifice adjustable between about 210° and about 270°.
  • 39. The sprinkler head of claim 35 and further comprising a drive ring axially between said arc adjustment ring and said nozzle, with first cooperating drive elements between said arc adjustment ring and said drive ring, and second cooperating drive elements between said drive actuator ring and said nozzle.
  • 40. The sprinkler head of claim 39 wherein said first cooperating drive elements comprise meshing gear teeth.
  • 41. The sprinkler head of claim 39 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 42. The sprinkler head of claim 40 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 43. The sprinkler head of claim 35 wherein said shaft is normally stationary and said water distribution plate rotates relative to said shaft.
  • 44. The sprinkler head of claim 43 wherein said water distribution plate is formed with an interior chamber defined by upper and lower bearings through which said shaft extends, and an interior surface of the water distribution plate; a stator fixed to the shaft and located within the chamber; and wherein said chamber is at least partially filled with a viscous fluid.
  • 45. The sprinkler head of claim 44 including an upper seal mounted on said shaft above said upper bearing, and a lower seal mounted on said shaft below said lower bearing.
  • 46. The sprinkler head of claim 45 including a retainer secured to said rotor plate above said upper seal to thereby secure said upper bearing and upper seal to said water distribution plate.
  • 47. The sprinkler head of claim 35 wherein an elongated stem is supported within said base and said sprinkler component comprises a pop-up sprinkler assembly including a housing and an extendable tube, said base located on an upper end of said extendable tube; wherein said stem, nozzle, deflector, shaft and water distribution plate are movable axially relative to said base from an inoperative retracted position where said water distribution plate is seated on said base, to an operative extended position where said water distribution plate is axially spaced from said base.
  • 48. The sprinkler head of claim 47 including a first coil spring radially outward of a stream emitted from the nozzle, said first coil spring having one end engaging a downstream end of said stem and an opposite end engaging said arc adjustment ring.
  • 49. The sprinkler head of claim 48 wherein said first coil spring biases said water distribution plate toward said inoperative retracted position.
  • 50. The sprinkler head of claim 47 and further comprising a drive ring axially between said arc adjustment ring and said nozzle, with first cooperating drive elements between said arc adjustment ring and said drive ring, and second cooperating drive elements between said drive actuator ring and said nozzle, said drive ring disengaged from said arc adjustment ring when said water distribution plate is in said inoperative, retracted position.
  • 51. The sprinkler head of claim 47 wherein said arc adjustment ring is operatively connectable with said nozzle only when said water distribution plate is in said operative extended position.
  • 52. The sprinkler head of claim 47 wherein, in use, said extendable tube extends out of said fixed housing before said rotor plate moves to said operative extended position.
  • 53. The sprinkler head of claim 35 wherein said throttle member and said flow restriction portion are configured to always permit a predetermined minimum flow of water through said nozzle.
  • 54. The sprinkler head of claim 53 wherein said predetermined minimum flow is sufficient to maintain rotation of said rotor plate.
  • 55. The sprinkler head of claim 35 wherein a distal end of said shaft projects from said water distribution plate to thereby allow a user to rotate said shaft to adjust said flow rate and said throw radius.
  • 56. The sprinkler head of claim 55 wherein said distal end of said shaft is formed with a groove adapted to receive a tool for rotating said shaft.
  • 57. An adjustable arc sprinkler head comprising a substantially cylindrical housing; a stream deflector supported in said housing; a nozzle located on said stream deflector and rotatable relative thereto, said nozzle having a first arcuate edge; wherein said stream deflector has a substantially hourglass shaped portion, tapering inwardly upstream of said first arcuate edge and tapering outwardly downstream of said first arcuate edge, thereby establishing a second arcuate edge radially inwardly spaced from said first arcuate edge and defined by a smallest diameter of said hourglass shaped portion; said first and second arcuate edges defining an adjustable discharge orifice having an arcuate length, a downstream end of said stream deflector having a radially extending vertical tab with a first vertical surface forming one end of said adjustable discharge orifice, and a second vertical surface on said nozzle forming a second end of said adjustable discharge orifice, said first and second ends movable relatively toward and away from each other to thereby vary said arcuate length of said discharge orifice.
  • 58. The adjustable arc sprinkler head of claim 57 wherein said arcuate discharge orifice is adjustable between about 90° and about 210°.
  • 59. The adjustable arc sprinkler head of claim 57 wherein said arcuate discharge orifice is adjustable between about 210° and about 270°.
  • 60. The adjustable arc sprinkler head of claim 57 wherein said nozzle is formed with a radial notch adjacent one end of said arcuate edge, and wherein said vertical tab extends through said notch.
  • 61. The adjustable arc sprinkler head of claim 57 wherein said second vertical surface has an edge contour that substantially conforms to said hourglass-shaped portion of said stream deflector.
  • 62. The adjustable arc sprinkler head of claim 57 wherein said nozzle is operatively connectable to an arc adjustment ring mounted on an upper edge of said housing.
  • 63. The adjustable arc sprinkler head of claim 62 wherein said housing is threadably secured to an extendable tube of a pop-up sprinkler.
  • 64. The adjustable arc sprinkler head of claim 57 and further comprising a water distribution plate located above said nozzle.
  • 65. A pop-up sprinkler assembly comprising a first tubular member having an inlet end adapted for connection to a source of water under pressure;a second tubular member slidably mounted within said first tubular member and including a sprinkler head; a first coil spring located within said first tubular member arranged to bias said second tubular member to a retracted position within said first tubular member, said second tubular member movable to an extended position when water under pressure is admitted to said inlet end; said sprinkler head including an elongated stem; a nozzle supported on said stem; a water distribution plate mounted on a shaft projecting upwardly through said nozzle, said nozzle and said water distribution plate extendable relative to said second tubular member to an operative position; a second coil spring located in said sprinkler head, radially outwardly of said nozzle, supported at one end by a downstream end of said stem, and arranged to bias said water distribution plate to an inoperative position relative to said second tubular member.
  • 66. A pop-up sprinkler assembly of claim 65 wherein said second tubular member moves toward said extended position before said water distribution plate and nozzle move toward said operative position.
  • 67. The pop-up sprinkler of claim 66 wherein said sprinkler head further comprises a stream deflector supported within said stem, said nozzle and stream deflector cooperating to define an adjustable, arcuate discharge orifice; and an arc adjustment ring operatively connectable with said nozzle for rotating said nozzle relative to said stream deflector for adjustment of said arcuate orifice.
  • 68. The pop-up sprinkler of claim 67 wherein said second coil spring is supported at an opposite end thereof by said arc adjustment ring.
  • 69. The pop-up sprinkler assembly of claim 67 wherein said stream deflector and said nozzle are shaped to provide an arcuate orifice adjustable between about 90° and about 210°.
  • 70. The pop-up sprinkler assembly of claim 67 wherein said stream deflector and said nozzle are shaped to provide an arcuate orifice adjustable between about 210° and about 270°.
  • 71. The pop-up sprinkler assembly of claim 67 and further comprising a drive ring axially between said arc adjustment ring and said nozzle, with first cooperating drive elements between said arc adjustment ring and said drive ring, and second cooperating drive elements between said drive ring and said nozzle.
  • 72. The pop-up sprinkler assembly of claim 71 wherein said first cooperating drive elements comprise meshing gear teeth.
  • 73. The pop-up sprinkler assembly of claim 71 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 74. The pop-up sprinkler assembly of claim 72 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 75. The pop-up sprinkler assembly of claim 67 wherein said shaft is normally stationary and said water distribution plate rotates relative to said shaft.
  • 76. The pop-up sprinkler assembly of claim 75 wherein said water distribution plate is provided with a plurality of grooves aligned with said nozzle for radially distributing a stream emitted from said nozzle; and further wherein said water distribution plate is formed with an interior chamber defined by upper and lower bearings through which said shaft extends, and an interior surface of the water distribution plate; a stator fixed to the shaft and located within the chamber; and wherein said chamber is at least partially filled with a viscous fluid.
  • 77. The pop-up sprinkler assembly of claim 76 including an upper seal mounted on said shaft above said upper bearing, and a lower seal mounted on said shaft below said lower bearing.
  • 78. The pop-up sprinkler assembly of claim 77 including a retainer secured to said water distribution plate above said upper seal to thereby secure said upper bearing and upper seal to said water distribution plate.
  • 79. The pop-up sprinkler assembly of claim 67 wherein said arc adjustment ring is operatively connectable with said nozzle only when said water distribution plate is in said operative position.
  • 80. The pop-up sprinkler assembly of claim 65 and further comprising a flow rate adjustment throttle member secured to an upstream end of said shaft such that rotation of said shaft causes said throttle member to move relative to a flow restriction portion, to thereby adjust flow rate through said nozzle and a throw radius of the stream emitted from said nozzle.
  • 81. The pop-up sprinkler assembly of claim 80 wherein said throttle member and said flow restriction portion are configured to always permit a predetermined minimum flow of water through said flow restriction portion.
  • 82. The pop-up sprinkler assembly of claim 81 wherein said predetermined minimum flow is sufficient to maintain rotation of said water distribution plate.
  • 83. The pop-up sprinkler assembly of claim 80 wherein a distal end of said shaft projects from said water distribution plate to allow access for rotation of said shaft to adjust said flow rate.
  • 84. The pop-up sprinkler assembly of claim 83 wherein said distal end of said shaft is formed with a groove adapted to receive a tool for rotating said shaft.
  • 85. A pop-up sprinkler assembly comprising a first tubular member having an inlet end adapted for connection to a pressurized water source;a second tubular member slidably mounted within said first tubular member for movement between retracted and extended positions; a first coil spring located within said first tubular member arranged to bias said second tubular member toward said retracted position within said first tubular member, said second tubular member movable to said extended position when water under pressure is admitted to said inlet end; a sprinkler head including a tubular base at an upper end of said second tubular member; an elongated stem supported within the base; a rotatable nozzle and a stream deflector supported within the stem, said nozzle and stream deflector cooperating to define an adjustable arcuate discharge orifice; a rotor plate supported on a shaft extending from said stem, said rotor plate having a plurality of water distribution grooves therein located in axially spaced relationship to said nozzle and adapted to be impinged by a stream issuing from the nozzle; an arc adjustment ring rotatably mounted on said base, said arc adjustment ring operatively connectable with said nozzle for rotating said nozzle relative to said stem for adjustment of said arcuate orifice; and a second coil spring radially outward of said nozzle and extending between a downstream end of said stem and said arc adjustment ring to thereby bias said rotor plate toward an inoperative position within said base, and movable to an operative position axially spaced from said base when water under pressure is admitted to said inlet end; and a throttle member secured to an upstream end of said shaft such that rotation of said shaft causes said throttle to move relative to a flow restriction portion of said stem, to thereby adjust flow rate through said nozzle and a throw radius of the stream emitted from said nozzle.
  • 86. The pop-up sprinkler assembly of claim 85 wherein, in use, said second tubular member moves to said extended position before said rotor plate moves to said operative position.
  • 87. The pop-up sprinkler assembly of claim 85 wherein said rotor plate and said arc adjustment ring cooperate to substantially block foreign matter from entering said tubular base when said rotor plate is in said retracted position.
  • 88. The pop-up sprinkler assembly of claim 85 wherein said stream deflector and said nozzle are shaped to provide an arcuate discharge orifice adjustable between about 90° and about 210°.
  • 89. The pop-up sprinkler assembly of claim 85 wherein said stream deflector and said nozzle are shaped to provide an arcuate orifice adjustable between about 210° and about 270°.
  • 90. The pop-up sprinkler assembly of claim 85 and further comprising a drive ring axially between said arc adjustment ring and said nozzle, with first cooperating drive elements between said arc adjustment ring and said drive ring, and second cooperating drive elements between said drive actuator ring and said nozzle.
  • 91. The pop-up sprinkler assembly of claim 90 wherein said first cooperating drive elements comprise meshing gear teeth.
  • 92. The pop-up sprinkler assembly of claim 90 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 93. The pop-up sprinkler assembly of claim 91 wherein said second cooperating drive elements comprise meshing gear teeth.
  • 94. The pop-up sprinkler assembly of claim 85 wherein said shaft is normally stationary and said rotor plate rotates relative to said shaft.
  • 95. The pop-up sprinkler assembly of claim 94 wherein said rotor plate is formed with an interior chamber defined by upper and lower bearings through which said shaft extends, and an interior surface of the rotor plate; a stator fixed to the shaft and located within the chamber; and wherein said chamber is at least partially filled with a viscous fluid.
  • 96. The pop-up sprinkler assembly of claim 95 including an upper seal mounted on said shaft above said upper bearing, and a lower seal mounted on said shaft below said lower bearing.
  • 97. The pop-up sprinkler assembly of claim 96 including a retainer secured to said rotor plate above said upper seal to thereby secure said upper bearing and upper seal to said rotor plate.
  • 98. The pop-up sprinkler assembly of claim 85 wherein said arc adjustment ring is operatively connectable with said nozzle only when said rotor plate is in said operative position.
  • 99. The pop-up sprinkler assembly of claim 85 wherein said throttle member and said portion of said stem are configured to always permit a predetermined minimum flow of water through said valve.
  • 100. The pop-up sprinkler assembly of claim 99 wherein said predetermined minimum flow is sufficient to maintain rotation of said rotor plate.
  • 101. The pop-up sprinkler assembly of claim 85 wherein a distal end of said shaft projects from said rotor plate to allow a user to access to said shaft for adjustment of said flow rate.
  • 102. The pop-up sprinkler assembly of claim 101 wherein said distal end of said shaft is formed with a groove adapted to receive a tool for rotating said shaft.
  • 103. A sprinkler head comprising a base having an upper end and a lower end, said lower end adapted for attachment to a sprinkler component;an elongated stem supported within the base and movable between retracted and extended positions; a nozzle and a stream deflector supported within the stem, said nozzle and deflector cooperating to define an arcuate discharge orifice adjustable through a predetermined arc; and an arc adjustment ring rotatably mounted on said base, said arc adjustment ring operatively connectable with said nozzle for rotating said nozzle relative to said stream deflector for adjustment of said arcuate discharge orifice; and wherein said arc adjustment ring is operatively connectable with said nozzle only when said stem is in said operative extended position.
  • 104. The sprinkler head of claim 103 including means for preventing over-rotation of said arc adjustment ring.
  • 105. The sprinkler head of claim 103 including means for adjusting flow rate through the nozzle.
  • 106. The sprinkler head of claim 103 including a rotor plate supported on a shaft extending upwardly from said stem, said rotor plate having a plurality of water distribution grooves therein located in axially spaced relationship to said nozzle and adapted to be impinged by a stream emitted from the nozzle.
  • 107. A sprinkler head comprising a base; a nozzle supported within the base; a water distribution plate supported above the nozzle for movement toward and away from the base between respective inoperative and operative positions, said nozzle having an orifice arranged to direct water emitted therefrom onto said water distribution plate; and at least one spring, opposite ends of which are located downstream and radially outward of said nozzle in both the inoperative and operative positions so as to be substantially outside a flow path for water flowing through the sprinkler head, said spring arranged to bias said water distribution plate toward said base.
  • 108. A sprinkler head comprising a base;a nozzle and a stream deflector supported within the base, said nozzle and stream deflector cooperating to define an adjustable arcuate discharge orifice; a water distribution plate supported on a shaft extending upwardly from said base, and adapted to be impinged by a stream emitted from the nozzle; and means for effecting relative movement between said nozzle and said stream deflector for adjusting an arcuate length of said discharge orifice.
US Referenced Citations (38)
Number Name Date Kind
3131867 Miller et al. May 1964 A
3583638 Eby Jun 1971 A
3771723 Ray Nov 1973 A
3884416 King May 1975 A
3940066 Hunter Feb 1976 A
4091997 Ridgway May 1978 A
4119275 Hunter Oct 1978 A
4154404 Clawson May 1979 A
4261515 Rosenberg et al. Apr 1981 A
4579285 Hunter Apr 1986 A
RE32386 Hunter Mar 1987 E
4687139 Lockwood Aug 1987 A
4753391 Rogers Jun 1988 A
4796809 Hunter Jan 1989 A
4815662 Hunter Mar 1989 A
4842201 Hunter Jun 1989 A
4850532 Mackanos Jul 1989 A
4867379 Hunter Sep 1989 A
4898332 Hunter et al. Feb 1990 A
4932590 Hunter Jun 1990 A
4944456 Zakai Jul 1990 A
4967961 Hunter Nov 1990 A
4971250 Hunter Nov 1990 A
4986474 Schisler et al. Jan 1991 A
5031840 Grundy et al. Jul 1991 A
5058806 Rupar Oct 1991 A
RE33823 Nelson et al. Feb 1992 E
5148990 Kah, Jr. Sep 1992 A
5226602 Cochran et al. Jul 1993 A
5288022 Seser Feb 1994 A
5288023 Han et al. Feb 1994 A
5360167 Grundy et al. Nov 1994 A
5556036 Chase Sep 1996 A
5647541 Nelson Jul 1997 A
5718381 Katzer et al. Feb 1998 A
5762270 Kearby et al. Jun 1998 A
5823440 Clark Oct 1998 A
5927607 Scott Jul 1999 A