1. Field of the Invention
The present invention is directed to a reusable and variably adjustable dispensing system for multiple food products for retail (consumer home and travel) and commercial (restaurant and institutional) use.
2. Description of the Prior Art
Multiple food flavoring sauces and containers for dispensing the sauces currently exist. However, the vast majority of these embodiments are designed for delivery of one sauce at a time. With these existing containers, the user controls the intensity of the result solely by varying the volume dispensed and/or varies the flavor by combining multiple products from multiple dispensers, all in a relatively imprecise manner.
Existing food flavoring sauce dispensers typically require or suggest total replacement when empty. This increases the cost for retail and commercial consumers of dispensing systems and therefore is a negative aspect of conventional food flavoring sauce dispensing systems known in the art. Additionally, many conventional food dispensing systems expose users (especially in multiple user environments) to increased food safety risks due to handling issues, such as fingers touching the exit orifice during removal or replacement of the cap or during rotation of a spout valve.
Dispensing systems with some attributes similar to the subject invention exist for other (mainly non-food) products, such as toothpaste, tanning lotion, epoxies, cosmetics, etc., allowing for metering, mixing and/or dispensing multiple components, but these often include deficiencies such as: residue from previous selection taints the next selection; the housing is not durable/reusable and/or cartridges are not replaceable in some dispensing systems; the operation and results are too dependent on gravitational pull or the method of operation otherwise provides too limited a range of permitted configurations or orientations of the component parts; some dispensing systems do not allow for precise, continuous variability from 0%-100% of each component nor for an “off” condition whereby no product is dispensed; the product to be dispensed is not as well protected from potential contaminants and/or other safety and hygiene issues are not adequately addressed; and some dispensing systems are not designed to promote or enhance the enjoyment (fun factor) of use.
In light of the foregoing shortcomings of conventional dispensing systems known in the art, there is an apparent, unfulfilled need in the art for a method of operation and corresponding dispensing system which is continuously variable to allow flavor according to a user's taste, while also being reliably precise, reusable, safe and fun.
The present invention overcomes the previously described shortcomings of conventional dispensing systems known in the art by providing a durable, reusable, and food-safe dispensing system in which replaceable cartridges with at least two different flowable liquids are incorporated and also giving the user the ability to select the composition of the product dispensed by varying the proportion of liquid from each cartridge from 0%-100% (as long as the sum of the ratios from all cartridges totals 100%), as well as providing an “off” condition at which no product is dispensed from any cartridge.
In a preferred embodiment of the present invention, as illustrated in the accompanying drawings, there is a dispensing system that includes two housing sections, which are removably displaceable from each other, for access to the cartridges within. In one of these housing sections is located a set of cartridges, each cartridge including a piston end and a metering end. Each cartridge contains a liquid material and a moveable piston for pushing that material out of the cartridge. Each piston is driven by compressed air delivered by a user-actuated pump element, which is also part of the dispensing system. The dispensing system further contains a set of metering discs which adjoin the metering end of the cartridges, for selectively controlling the throughput of flowable materials from the cartridges. These metering discs are attached to the cartridges and are further supported by a set of seal plates which are connected to an assemblage of dispensing conduits, and these conduits lead to a coaxial dispensing conduit and coaxial dispensing opening through which the predetermined selection of liquid material ultimately exits the dispensing system. A metering control mechanism in the form of a user-manipulated selection knob (or dial), also resident with the dispensing system, rotationally drives a set of gears which translate the user's selection into the proper rotation of the metering discs, to control the flow of liquid material from each of the cartridges, through the coaxial dispensing conduit and out of the coaxial dispensing opening.
It is an object of the present invention to allow the user to select his or her desired flavor and intensity (for example, type of cuisine involved and heat/pungency of hot sauce) using one dispensing system, while at the same time better controlling the specificity of the selection and the repeatability of the result.
It is another object of the present invention to provide a method of using a dispensing system for the adjustable and selective dispensing of at least two liquid materials.
It is another object of the present invention to eliminate the need for multiple bottles, and therefore reduce storage and point of use space required to deliver a wide range of flavor options, which also improves efficiency and reduces cost.
It is yet another object of the present invention to incorporate easily removable and replaceable cartridges with a user-controlled blend-selection dial, allowing for widely variable flavor and heat combinations for different cuisines (e.g. BBQ, Mexican Asian, Indian, etc.), the differing taste buds of communal users (e.g. different appreciation or tolerance for spicy foods) and/or the varied moods of one user.
It is yet another object of the present invention to reduce food safety risks due to handling issues by placing a finger-activated dial and pump away from the delivery spout and by including a cap or other cover mechanism to minimize manual contact with the spout.
It is still another object of the present invention to provide a sauce (or other liquid) dispensing bottle (which is considered to be durable), with at least two replaceable inner cartridges (which are considered to be disposable), filled with product(s) of varying flavor and viscosity, with a control means (such as a circular dial), by which the user can select the desired blend (i.e., heat intensity for hot sauce uses) by adjusting the numerical selection on the dial and pushing a button or pump to initiate the extraction and delivery of the sauce. Upon actuation of the pump, compressed air is forced over the cartridge-resident pistons such that the proper portions of liquid are issued through each cartridge's metering discs and delivered via an internal set of conduits and co-axial exit orifice (which the user directs as desired onto food). The dispensing system is conceived to allow the user to visibly determine, at all times and without separate action, which type of cartridges are resident and the remaining volume of the product in each of the replaceable cartridges. In addition, the dispensing system is arranged to prevent dispensing when the user's selection requires product from a cartridge which is empty or missing. The dispensing control means will provide an “off” condition whereby no product will be dispensed from any cartridge. This “off” condition will also allow for safe cartridge removal and replacement without risk of spillage. The metering control means as conceived allows complete and full variation from zero to full flow for each replaceable cartridge, based on the user-selected increments on the dial. The pump element allows the user to control the delivered volume of end product, and provides a slight pull-back vacuum to help prevent dripping or product-buildup within the coaxial dispensing opening (which could taint the next user's selection.) The dispensing system is designed to be a closed and sterile system; as such, the delivery orifice is conceived to be closed or behind moveable closure. As much as possible, the delivery system (its manifold and delivery orifice) is to be designed to allow storage and use in any orientation.
Referring now to
Cartridges 20 and 22, which are disposable and replaceable, and which contain respective viscous liquid materials 104 and 106, are insertable within dispensing system 10 for controlled and selective dispensing of fluids through coaxial dispensing opening 62, as will be detailed in following paragraphs. Cartridges 20 and 22 may be formed of plastic or some like material which is not porous and properly contains the liquid materials 104 and 106.
In general, cartridges 20 and 22, as shown in
In fact, cartridges 20 and 22 are slidably insertable within dispensing system 10 and removable therefrom, as will be detailed in following paragraphs. The user has the ability to dispense liquid materials 104 and 106 in a predetermined flow ratio until one or both of cartridges 20 and 22 are emptied, whereby user would insert a new cartridge 20, 22 within dispensing system 10.
The present dispensing system 10 allows a user to remove and replace the cartridges 20, 22 before either is empty, should he or she wish to do so (for example, to switch from a set of cartridges 20, 22 containing liquid materials 104, 106 intended for one type of cuisine to a different set of cartridges 20, 22 with a different variety of liquid materials 104, 106 intended for another type of cuisine.) Dispensing system 10 includes cartridge viewing windows 120 and 122, as shown in
Referring now to
Engagement line 108 defines the interface between second housing section 14 and first housing section 12. In this manner, second housing section 14 and first housing section 12 may be removed each from the other for insertion and removal of cartridges 20 and 22 and/or for cleaning or other maintenance as desired, while maintaining a unitary structure at other times (during shipping, storage, display, operation, etc.)
Referring back to
As will be further described, the selection knob 92 also allows the user to select an “off” condition, whereby no liquid material will be released from any cartridge, first and second housing sections 12 and 14 will be unlocked one from the other to permit disassembly, and at which setting either or both of the cartridges 20 and 22 can be safely removed and replaced.
Referring back to FIGS. 6, 8-10 and 14-17, cartridges 20 and 22 are positioned in first housing section 12. Each of cartridges 20 and 22 is housed within its respective cartridge chamber 16, 18, both of which are part of first housing section 12. Each cartridge chamber 16, 18 is a defined area within the first housing section 12 that receives a specific cartridge 20 or 22 based on cartridge alignment and securing features, detailed in following paragraphs.
Each cartridge 20, 22 and its respective cartridge chamber 16, 18 include cartridge alignment and securing features to ensure that the user properly inserts cartridge 20 into cartridge chamber 16 and cartridge 22 into cartridge chamber 18, as will be further described.
Referring again to FIGS. 6, 8-10 and 14-17, each of cartridge 20 and 22 has respective piston ends 24, 24′ and metering ends 26, 26′, as is shown. As will be seen in following paragraphs, liquid materials 104 and 106 are driven by cartridge pistons 58 and 60, under compressed air pressure, out of cartridges 20 and 22, for ultimate dispensing through coaxial dispensing opening 62.
As shown in
Referring now to
The cartridge alignment key set 128, 130 of each respective cartridge 20, 22 functions to ensure correct alignment of each cartridge 20, 22 with its intended cartridge chamber 16, 18. Therefore, the cartridge alignment key set 128 ensures that the cartridge 20 will be inserted into cartridge chamber 16 and cartridge alignment key set 130 ensures that cartridge 22 will be inserted into cartridge chamber 18.
Referring again to
Each respective cartridge piston air bypass 112, 114 allows the release of pressure from the dispensing system (when the respective cartridge piston 58, 60 is displaced past the respective cartridge piston air bypass 112, 114) preventing further operation of the dispensing system 10 (since the respective cartridge piston 58, 60 will not be displaceable) when one or both of the cartridges 20, 22 are empty. Therefore, except for a selection of liquid material 104, 106 in which 100% of the undepleted liquid material 104 or 106 and 0% of the other depleted liquid material 104 or 106 is requested, the dispensing system 10 will not allow dispensing of a material when one cartridge 20, 22 is empty. Once a respective cartridge piston 58, 60 nears the end of a cartridge 20, 22, air will escape past the cartridge piston 58, 60 via the air piston bypass 112, 114 (by flowing through the groove) and prevent use of that cartridge 20 or 22 until it is replaced.
At the metering end 26, 26′, as described above, there are cartridge outlet openings 116, 118 in each respective cartridge 20, 22. The cartridge outlet openings 116, 118 are fixed openings that make up part of flow metering mechanisms 28, 30. The cartridge outlet openings 116, 118 allow liquid materials 104, 106 to flow out of the cartridges 20, 22 and through the metering disc openings 88, 90 formed on metering discs 84, 86 to be detailed in following paragraphs (if the metering discs 84, 86 have been rotated to a position whereby a passable opening aligns with cartridge outlet opening 116, 118).
Referring now to
Referring back to
Referring again to
Each metering disc locking mechanism 144, 146 further includes a respective metering disc lock spring 148, 150, a respective metering disc lock cam 152, 154 and metering disc lock teeth 156, 158. Disposed inside of second housing section 14, there is a cam lift member 182, as shown in
When a respective cartridge 20, 22 is not inserted in the dispensing system 10, the cam lift member 182 does not push or abut the metering disc locking mechanism 144, 146 of each respective cartridge 20, 22. Therefore, the metering disc locking mechanism 144, 146 engages the metering disc gear teeth 124, 126 and the metering disc lock springs 148, 150 forces the metering disc lock teeth 156, 158 into engagement with the plurality of metering disc gear teeth 124, 126. This prevents rotation of the metering discs 84, 86.
Referring again to
Referring to
If the dispensing system is set to an “off” condition, each metering disc rim notch 164, 166 (a carved out notch in the rim piece 160, 162) rotates to the only position in which it can engage with its respective one of the housing assembly latch prongs 142, 142′, resident on the first housing section 12. Therefore, the housing assembly latch release 140 can be actuated to disengage the lock and allow for the dispensing system 10 disassembly (separation of first housing section 12 and second housing section 14). This method of association of each metering disc rim piece 160, 162 and interaction with the pair of housing assembly latch prongs 142, 142′ forces a user to place the dispensing system 10 in the “off” condition prior to opening or disassembling the dispensing system 10.
Referring back to
There is a fastener head recess 172, 174 each respectively formed in the center of each seal plate 76, 78 which are shallow indentations for which the head of each metering disc fastener 168, 170 can fit when a cartridge 20, 22 is inserted into the dispensing system 10. This ensures that each seal plate 76, 78 presses firmly and evenly against its respective cartridge 20, 22 metering disc 84, 86. It is to be emphasized that the fastener head recess 172, 174 in each seal plate 76, 78 allows the metering discs 84, 86 to be flush with the seal plate 76, 78.
Referring to
Referring to
As can be seen in
Referring now to
Pump assembly 38 includes biased displacing member 46 to be displaceable. Displacing member 46 may be a rod like member or some movable element which the user manually displaces as is clearly seen in
Spring member 48, which may be a coil spring, is mounted around displacing member 46 and interfaces with actuating wall 110 shown in
Displacement of displacing member 46 slidingly displaces pump piston 42 within pump chamber 40, producing a fluid flow of air into main air conduit 50, which is in fluid communication with pump chamber 40 and branch air conduits 52 and 54. Branch air conduit 52 is in fluid communication with main air conduit 50 and in alignment with cartridge 20, and air flowing through branch air conduit 52 results in a relatively high pressure air force acting on cartridge piston 58. Similarly, branch air conduit 54 is in fluid communication with main air conduit 50 and in itself is aligned with cartridge 22 to produce a relatively high pressure air force on cartridge piston 60.
In this manner, there is a continuous fluid communication between pump chamber 40, main air conduit 50 and branch air conduit 52 and branch air conduit 54. As high pressure air is charged through branch air conduits 52 and 54 respectively, cartridge pistons 58 and 60 are displaced to provide a force on liquid materials 104 and 106 contained within cartridges 20 and 22.
Referring now to
As described, the spring member 48 forces the pump piston 42 back to the at-rest position after displacement by the displacing member 46. During return to the at-rest position by the pump piston 42, the pump piston 42 travels a pre-determined distance from the end of the pump chamber 40 to a vent opening of the vent and check valve 56. This pre-determined distance of travel by the pump piston 42 determines the magnitude of the vacuum (negative pressure) generated by the expanding volume created during the return to the at-rest position. The vacuum (negative pressure) causes a slight reversed displacement of the cartridge pistons 58, 60 and results in reversed displacement (or pull-back) of the liquid materials 104, 106 from within the coaxial dispensing opening 62. This reversed displacement (of both the cartridge pistons 58, 60 and ultimately liquid materials 104, 106) serves to aid in the prevention of drips, leaks and cross-contamination of the liquid contents within the coaxial dispensing opening 62.
Thus, as has been previously described, pump assembly includes pump piston 42 which is operable in a sliding manner within pump chamber 40. Pump piston 42 is biased by spring member 48. Pump assembly 38 further includes actuating mechanism 44 which includes displacing member 46, and spring member 48 for biasing displacing member 46 in a non-pumping condition. Main air conduit 50 is extended into pump chamber 40 and provides an air flow path from pump chamber 40 for actuation of cartridge pistons 58 and 60. Main air conduit 50 is bifurcated into branch air conduits 52 and 54, which are in fluid communication with pump chamber 40 through main air conduit 50. Branch air conduits 52 and 54 are in alignment with cartridge pistons 58 and 60 to provide a source of high pressure air for displacement of cartridge pistons 58 and 60 to permit displacement of fluid materials 104 and 106 contained therein.
Referring now to
As detailed above, the pump assembly ensures proper flow of liquid materials 104, 106 through the cartridges 20, 22 and through the cartridge outlet openings 116, 118 and ultimately through the coaxial dispensing opening 62. However, once the pump mechanism is actuated and the pump piston 42 is displaced, return of the pump piston 42, as detailed above, to the at-rest state within the pump chamber 40 will cause a vacuum effect thereby pulling any remaining liquid material 104, 106 in the coaxial dispensing opening 62 back into the dispensing system 10 thereby creating a negative meniscus of liquid material 104, 106 at the dispensing opening 62. This prevents leakage or dripping of the liquid materials 104, 106 and also reduces tainting of a next use of the dispensing system 10.
Referring to
After passing through the cartridge outlet openings 116, 118 and metering disc openings 88, 90, the metered outflow of liquid materials 104, 106 then travels through the seal plate openings 80 and 82 in seal plates 76, 78 before further flowing into liquid conduits 32, 34.
Referring now to
When cartridges 20, 22 containing liquid materials 104, 106 are resident, and metering discs 84, 86 have been rotated to a position which allows throughflow, and pump assembly 38 has been actuated, liquid materials 104, 106 from cartridges 20, 22 flow through flow metering mechanism 28, 30, the respective seal plate openings 80, 82 of the seal plates 76, 78, through the liquid conduits 32, 34, and ultimately through the coaxial dispensing opening 62. The seal plates 76, 78 help to ensure that cartridges 20, 22 remain properly positioned within cartridge chambers 16, 18 in first housing section 12, and also help to compress metering discs 84, 86 tightly against cartridges 20, 22.
Referring again to
Referring now to
Responsive to actuation of the metering control mechanism 36, as further described in the following paragraphs, metering discs 84, 86 are driven in opposing directions thereby allowing more flow through one of the metering disc openings 88 or 90 while allowing less flow through the other.
The metering control mechanism 36 comprises selection knob 92, shown in
The back side of selection knob 92 is fixedly attached to first gear 96 of the selection drive assembly 94 shown in
The selection drive assembly 94 further includes a fourth gear 102 that is matingly engaged with third gear 100 and the set of metering discs 84 and 86. For purposes of illustration, first gear 96, second gear 98 and third gear 100 are in co-planar coupling and rotatably actuatable by rotation of selection knob 92 which is fixedly coupled to first gear 96. Fourth gear 102 matingly interfaces with third gear 100 and the metering discs 84 and 86, as seen in
Rotation of selection knob 92 results in a rotation of the first gear 96 which causes rotation of the second gear 98. Rotation of the second gear 98 then respectively rotates third gear 100 which in turn rotates fourth gear 102. Rotation of fourth gear 102 results in rotation of the metering discs 84, 86, thereby allowing predetermined amounts of the liquid materials 104, 106 to flow from the cartridges 20, 22, through cartridge outlet openings 116, 118, through metering disc openings 88, 90, through seal plate openings 80, 82, through liquid conduits 32, 34, ultimately to exit the dispensing system 10 via coaxial dispensing opening 62.
As is clearly seen in
As illustrated in
Liquid materials 104, 106 within each respective cartridge 20, 22 remain separate and do not come in contact with each other until exiting the coaxial dispensing opening 62. This is ensured by the flow of the liquid materials 104, 106 separately and respectively through the set of liquid conduits 32, 34 and then through outer dispensing conduit 70, inner dispensing conduit 72. The formation of the annularly contoured coaxial dispensing conduit 74, comprised of two segregated concentric conduits, ensures that the liquid materials 104, 106 do not come into contact with each other until exiting the dispensing system 10 through the outer dispensing opening 66 and inner dispensing opening 68 of the coaxial dispensing opening 62, at which time the liquid materials 104, 106 will mix each with the other, liquid material 104 enveloping liquid material 106 external dispensing system 10.
It is important that the liquid materials 104, 106 do not come in contact with each other until exiting the dispensing system, and this is achieved by the previously described coaxial arrangements. Ensuring that the liquid materials 104, 106 remain separate until exiting through the coaxial dispensing opening 62 achieves several objectives, among them to avoid problems related to residue of a mixed product remaining in the system to taint subsequent, possibly different selections, reducing product degradation risks, protecting integrity of food product flavors, and otherwise protecting against premature chemical interactions between the materials to be dispensed. Furthermore, as there is no mixing chamber, no back pressure is produced in the mixing chamber as may occur with several conventional dispensers.
Despite this purposeful segregation of components prior to delivery, an approximation of mixing is achieved outside of dispensing system 10 as soon as liquid materials 104, 106 exit, since liquid material 104 completely surrounds/envelops liquid material 106 upon exit due to the coaxial delivery configuration and further mixes upon hitting its target.
Referring now to
Referring to
Thus, as previously described, cartridge pistons 58, 60 within the cartridges 20, 22, once acted upon by the pump assembly (air flow from the main air conduit 50 and branch air conduits 52, 54) causes longitudinal displacement of the cartridge pistons 58, 60 and thereby results in displacement of the liquid materials 104, 106 out of the cartridges 20, 22 in a metered manner and ultimately through coaxial dispensing opening 62.
Referring to
Referring now to
Referring to
The metering control mechanism 36 is oriented in a manner in which it is adjacent to the cartridges when the cartridges 20, 22 are inserted within the first housing section 12 of the dispensing system 10. However, the metering control mechanism 36 could, in a similar manner, be located at the bottom of the dispensing system 10 or above the cartridges 20, 22 or elsewhere located, with corresponding revisions made to the configuration of associated components, and still function in the same manner as detailed above. The location of the metering control mechanism 36, whether adjacent to the cartridges 20,22, or located at the bottom of the dispensing system 10, or located above the cartridges 20, 22, or located elsewhere is within the scope of the inventive concept of the present invention.
The cartridges 20, 22 are detailed above as being insertable through the bottom of the first housing section 12. However, the cartridges 20, 22 could, in a similar manner, be inserted from a side or top of the dispensing system 10, with corresponding revisions made to the configuration of associated components. The manner of orientation of the cartridges, 20, 22, whether it is from the side, the top, the bottom or at an angle with respect to the dispensing system 10, is within the scope of the subject inventive concept of the present invention.
Referring to
In the accompanying illustrations, the metering discs 84 and 86 are shown to include metering disc openings 88 and 90, of a tear-drop shape, which in conjunction with the fixed cartridge outlet openings 116 and 118, act to meter the proper throughput of liquid materials 104 and 106. Alternatively the metering openings included with 84 and 86 could be of any number and shape (for example, a contoured succession of discrete openings of increasing/decreasing size rather than a continuous tear-drop shape) which precisely permit exit from the cartridges 20 and 22 of the specific amount of liquid materials 104 and 106 which correctly corresponds to the selection increments provided on selection knob 92. Variations in the size, type and/or orientation of openings used to accomplish this metering function are within the subject inventive concept of the present invention.
The present invention is also directed to a method of using a dispensing system 10 to dispense liquid materials 104, 106. The method of using a dispensing system 10 includes the step of selecting a predetermined ratio of liquid material 104, 106 to be dispensed by actuating the metering control mechanism 36. This is followed by the step of actuating the pump displacing member 46 within the pump assembly 38 thereby compressing atmospheric air, as is seen in
Again looking at
Next, liquid materials 104, 106 are displaced out of the cartridges 20, 22 responsive to the displacement of the cartridge pistons 58, 60. The liquid materials 104, 106 are displaced through the flow metering mechanism 28, 30 and metering openings mechanically coupled to the metering control mechanism 36. Prior to dispensing the liquid materials 104, 106, the liquid materials 104, 106 are isolated each from the other in their respective cartridges 20, 22. The liquid materials 104, 106 are then dispensed through coaxial dispensing opening 62 (at which point liquid materials 104, 106 will mix) in the predetermined ratio selected by a user.
Upon release of the displacing member 46, the step of creating a negative pressure drop occurs between the cartridge pistons 58, 60 and the atmosphere whereby the liquid materials 104, 106 are reversibly displaced from the coaxial dispensing opening 62.
The step of selecting predetermined ratio of liquid materials 104, 106 further includes the step of rotating a selection knob 92 to actuate the selection drive assembly 94 that forms part of the metering control mechanism 36. The step of selecting predetermined ratio includes selecting a predetermined volume ratio of liquid materials 104, 106 within a range of 0-100%, wherein the total volume of liquid materials chosen equal 100%; this further includes the step of selecting any of a continuous range of settings using a metering control mechanism 36 which results in metering 0% to 100% from either cartridges 20, 22, so long as the combined ratio from both cartridges totals 100%. This allows a user to choose a setting using metering control mechanism 36 which results in total closure of both cartridges 20, 22 (disallowing output of liquid material 104 or 106 from any cartridge).
It would be appreciated by those skilled in the art that changes could be made to the embodiment described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
This patent application is based upon Provisional Application Ser. No. 60/714,352 filed 7 Sep. 2005.
Number | Date | Country | |
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60714352 | Sep 2005 | US |