The present application relates to a slipform paver, and more specifically to an adjustable width mold apparatus for a slipform paver.
A slipform paving machine is designed to move in a paving direction across a ground surface and form concrete into a finished concrete structure. A typical slipform paver machine may be seen in U.S. Pat. No. 6,872,028 (WO 2002/101150) to Aeschlimann et al. Machines like that of Aeschlimann et al. are adjustable in width.
It is also known to provide adjustable width molds for use with adjustable width paving machines. Examples of such adjustable width molds may be seen in Guntert U.S. Pat. No. 7,950,874 and Thieme U.S. Pat. No. 9,121,141.
There is a continuing need for improvements in such adjustable width molds.
In one embodiment an adjustable width mold apparatus includes a center portion terminating in left and right lateral ends. The mold apparatus further includes a left sideform assembly including a laterally inner end and a right sideform assembly including a laterally inner end. A left telescoping support assembly includes a laterally outer end connected to the left sideform assembly and a laterally inner end connected to the center portion laterally inward of the left lateral end. The left telescoping support assembly includes a left actuator for extending and retracting the left telescoping support assembly. A right telescoping support assembly includes a laterally outer end connected to the right sideform assembly and a laterally inner end connected to the center portion laterally inward of the right lateral end. The right telescoping support assembly includes a right actuator for extending and retracting the right telescoping support assembly. One or more left spacers are configured to be received between the laterally inner end of the left sideform assembly and the left lateral end of the center portion, such that upon retraction of the left telescoping support assembly a laterally innermost one of the one or more left spacers is held directly against the left lateral end of the center portion. One or more right spacers are configured to be received between the laterally inner end of the right sideform assembly and the right lateral end of the center portion, such that upon retraction of the right telescoping support assembly a laterally innermost one of the one or more right spacers is held directly against the right lateral end of the center portion.
In another embodiment an adjustable width mold apparatus for a slipform paver may include a center portion and left and right sideform assemblies. A left telescoping support assembly may include a laterally outer end connected to the left sideform assembly and a laterally inner end connected to the center portion. A left rotary spindle actuator for extending and retracting the left telescoping support assembly may include a left rotary spindle connected to one of the left sideform assembly and the center portion, and a left nut connected directly or indirectly to the other of the left sideform assembly and the center portion. The left rotary spindle may be received in the left nut. Similarly, a right telescoping support assembly may include a laterally outer end connected to the right sideform assembly and a laterally inner end connected to center portion. A right rotary spindle actuator may include a right rotary spindle connected to one of the right sideform assembly and the center portion and a right nut connected directly or indirectly to the other of the right sideform assembly and the center portion. The right rotary spindle may be received in the right nut. One or more spacers may be configured to be received between the sideform assemblies and the center portion to adjust the width of the mold apparatus.
In another embodiment an adjustable width mold apparatus for a slipform paver includes a center portion and left and right sideform assemblies. A left telescoping support assembly may include a laterally outer end connected to the left sideform assembly and a laterally inner end connected to the center portion. A left actuator may be provided for extending and retracting the left telescoping support assembly. A right telescoping support assembly may include a laterally outer end connected to the right sideform assembly and a laterally inner end connected to the center portion. A right actuator may be provided for extending and retracting the right telescoping support assembly. A plurality of left side hanger rods may extend between the left sideform assembly and the center portion, the left side hanger rods being separate from the left telescoping support assembly. One or more left side spacers may be configured to be received on the left side hanger rods between the left sideform assembly and the center portion.
In any of the above embodiments the laterally outer end of the left telescoping support assembly may be connected to the left sideform assembly laterally outward of the laterally inner end of the left sideform assembly.
In any of the above embodiments, upon retraction of the left telescoping support assembly a laterally outermost one of the one or more left spacers may be held directly against the laterally inner end of the left sideform assembly.
In any of the above embodiments the left telescoping support assembly may further include a forward left telescoping tube assembly and a rearward left telescoping tube assembly. The forward left telescoping tube assembly includes a male tube connected to one of the left sideform assembly and the center portion, and a female tube connected to the other of the left sideform assembly and the center portion. The rearward left telescoping assembly includes a male tube connected to one of the left sideform assembly and the center portion, and a female tube connected to the other of the left sideform assembly and the center portion.
In any of the above embodiments the left telescoping support assembly may further include a bridge structurally connecting the female tubes of the forward and rearward left telescoping tube assemblies.
In any of the above embodiments the male tubes may be connected to the left sideform assembly and the female tubes may be connected to the center portion.
In any of the above embodiments the left actuator may be connected between the left sideform assembly and the bridge.
In any of the above embodiments the left actuator may include a rotary spindle connected to the left sideform assembly and nut connected to the bridge, the rotary spindle being received in the nut.
In any of the above embodiments the left actuator may include a rotary spindle connected to one of the left sideform assembly and the center portion, and a nut connected to the other of the left sideform assembly and the center portion, the rotary spindle being received in the nut.
In any of the above embodiments the laterally inner end of the left telescoping support assembly may be mounted on the center portion at a mounting location at least mid-way from the left lateral end of the center portion toward a lateral center of the center portion.
In any of the above embodiments the center portion may include a left center portion half and a right center portion half joined together by a pivoted connection such that the left and right center portion halves can be pivoted relative to each other to form a crown in the molded structure.
In any of the above embodiments the apparatus may further comprise a plurality of left side hanger rods extending between the left sideform assembly and the center portion, the left side hanger rods being separate from the left telescoping support assembly. One or more left spacers may be configured to be received on the left side hanger rods between the left sideform assembly and the center portion.
In any of the above embodiments the plurality of left side hanger rods may include a forward upper hanger rod, a forward lower hanger rod, a rearward upper hanger rod, and a rearward lower hanger rod.
In any of the above embodiments each of the one or more left spacers may include a forward spacer portion including an at least partially vertical upper slot for hanging the forward spacer portion on the forward upper hanger rod, and including an at least partially horizontal lower slot for receiving the forward lower hanger rod when the forward spacer portion is swung into a substantially vertical orientation after being hung on the forward upper hanger rod. The spacer may include a rearward spacer portion including an at least partially vertical upper slot for hanging the rearward spacer portion on the rearward upper hanger rod, and including an at least partially horizontal lower slot for receiving the rearward lower hanger rod when the rearward spacer portion is swung into a substantially vertical orientation after being hung on the rearward upper hanger rod. The spacer may include upper and lower length adjustable connectors connecting the ends of the forward and rearward spacer portions. A pan may be connected to the lower ends of the forward and rearward spacer portions.
In any of the above embodiments the left telescoping support assembly may include a forward left telescoping tube assembly and a rearward left telescoping tube assembly, each including a male tube and a female tube. In a lateral end view the plurality of left side hanger rods may define corners of an imaginary border, and center axes of the forward and rearward left telescoping tube assemblies and of the left actuator may all lie within the imaginary border.
In any of the above embodiments each of the left side hanger rods may be fixedly attached to the left sideform assembly and may be slidably received through an opening in the left lateral end of the center portion. Each of the right side hanger rods may be fixedly attached to the right sideform assembly and may be slidably received through an opening in the right lateral end of the center portion.
One advantage of the adjustable width paver apparatus disclosed herein is that an especially compact construction is provided by connecting the laterally outer ends of the telescoping support assemblies internally within the sideform assemblies laterally outward of the laterally inner ends of the sideform assemblies, and by connecting the laterally inner ends of the telescoping support assemblies to the center portion laterally inward of the lateral ends of the center portion.
Another advantage is the simple construction of the hanger rod system, which allows the telescoping support assemblies to be constructed from simple round tubes. This is contrasted for example to a system like that of Guntert U.S. Pat. No. 7,950,874 where the spacers are hung from specially constructed outer tubes having ledges formed in the tubes.
A further advantage is provided by the use of rotary spindle actuators which provide an especially fine control over the extension and retraction of the sideform assemblies.
Numerous other objects, features and advantages of the embodiments set forth herein will be readily apparent to those skilled in the art upon reading of the following disclosure when taken in conjunction with the accompanying drawings.
Referring now to the drawings, and particularly to
As is schematically illustrated in
The slipform paver apparatus 10 includes a main frame 22 and a slipform paver mold 24 supported from the main frame 22. The slipform paver mold 24 may be referred to as an adjustable width mold apparatus 24.
The main frame 22 is supported from the ground surface by a plurality of ground engaging units such as 30, which in the illustrated embodiment are tracked ground engaging units 30. Wheeled ground engaging units could also be used. Each of the ground engaging units 30 is connected to the main frame 22 by a lifting column such as 32 which may be attached to a swing arm such as 34. An operator's platform 36 is located on the main frame 22. A plow or spreader device 38 may be supported from the main frame 22 ahead of the slipform paver mold 24. Behind the slipform paver mold 24 a dowel bar inserter apparatus 40 may be provided. Behind the dowel bar inserter apparatus 40 an oscillating beam 41 and a super smoother apparatus 42 may be provided.
The main frame 22 includes a plurality of laterally telescoping frame members that allow the width of the main frame to be adjusted. The adjustment of the main frame width may be accomplished using hydraulic ram actuators embedded in the main frame, or the traction power of the ground engaging units 30 may be used to extend and retract the main frame 22. When the width of the main frame 22 is adjusted it may also be necessary to adjust the width of the mold apparatus 24.
Referring now to
The adjustable width mold apparatus 24 further includes a left sideform assembly 52 having a laterally inner end 54 and a right sideform assembly 56 having a laterally inner end 58.
The left sideform assembly 52 may include a sideform framework 53 on which the laterally inner end 54 is defined. A left sideform assembly pan portion 51 is attached to the bottom of the sideform framework 53 and defines the leftmost portion of the generally horizontal mold surface for forming the top surface 18 of the molded concrete structure 16. The left sideform assembly 52 may further include a left sideform 55 which extends vertically downward from the sideform framework 53 to seal the left end of the mold and thus to form the left wall 20 of the molded structure 16. A guide panel 57 may extend forward from the sideform 55 to guide the unformed concrete mixture into the mold. The right sideform assembly 56 is similarly constructed.
A left telescoping support assembly 60 is connected between the left sideform assembly 52 and the center portion 46.
The laterally inner end 64 of the left telescoping support assembly 60 may be mounted upon the center portion 46 using horizontal mounting plates such as 94 and vertical mounting plates such as 96 extending downward from the horizontal plates 94. Holes 98 in the vertical mounting plates 96 may receive bolts (not shown) to fixedly attach the left telescoping support assembly 60 to the center portion 46 at a mounting location. The mounting location is preferably at least midway from the left lateral end 48 of the center portion 46 toward a lateral center 101 of the center portion 46.
The laterally outer end 62 of the left telescoping support assembly 60 is mounted upon the left sideform assembly 52 using mounting flanges such as 95 which may be bolted to a corresponding surface on the left sideform assembly 52.
The left telescoping support assembly 60 includes a left actuator 66 for extending and retracting the left telescoping support assembly 60 so as to move the left sideform assembly 52 away from or toward the center portion 46.
A right telescoping support assembly 68 similarly includes a laterally outer end 70 connected to the right sideform assembly 56 and a laterally inner end 72 connected to the center portion 46 laterally inward of the right lateral end 50. Preferably the laterally outer end 70 of the right telescoping support assembly 68 is connected to the right sideform assembly 56 laterally outward of the laterally inner end 58 of the right sideform assembly 56. The right telescoping support assembly 68 includes a right actuator 74 for extending and retracting the right telescoping support assembly 68. The extension of the left and right telescoping support assemblies can also be aided by use of the ground engaging units 30.
As seen in
Similarly, one or more right spacers 78 are configured to be received between the laterally inner end 58 of the right sideform assembly 56 and the right lateral end 50 of the center portion 46, such that upon retraction of the right telescoping support assembly 68 a laterally innermost one of the one or more right spacers 78 is held directly against the right lateral end 50 of the center portion 46. Similarly, upon retraction of the right telescoping support assembly 68 a laterally outermost one of the one or more right spacers 78 is held directly against the laterally inner end 58 of the right sideform assembly 56.
The left telescoping support assembly 60 includes a rearward left telescoping tube assembly 61 and a forward left telescoping tube assembly 63. The forward left telescoping tube assembly 63 includes a male tube 84 connected to one of the left sideform assembly 52 and the center portion 46, and a female tube 86 connected to the other of the left sideform assembly 52 and the center portion 46. Similarly, the rearward left telescoping tube assembly 61 includes a male tube 80 connected to one of the left sideform assembly 52 and the center portion 46, and female tube 82 connected to the other of the left sideform assembly 52 and the center portion 46. Preferably it is the male tubes 80 and 84 which are connected to the left sideform assembly 52, and the female tubes 82 and 86 which are connected to the center portion 46.
The left telescoping support assembly 60 further includes a bridge 88 best seen in
The left actuator 66, which is best seen in
More generally, the left actuator 66 can be described as having a rotary spindle 90 connected to one of the left sideform assembly 52 and the center portion 48, and a nut 92 connected to the other of the left sideform assembly 52 and the center portion 48, with the rotary spindle 90 being received in the nut 92.
The left actuator 66 may be hydraulically actuated via a hydraulic motor 67 which drives a gearbox 69 via a chain and sprocket drive 71. The gearbox 69 may be mounted on the sideform framework 53 via bolts (not shown).
As can be seen for example in
As is best seen for example in
Similarly as shown in
As can be seen for example in
Preferably each of the left side hanger rods 100-106 is fixedly attached to the left sideform assembly 52 and is slidably received through one or more openings in the left lateral end 48 of the center portion 46. Similarly, each of the right side hanger rods is fixedly attached to the right sideform assembly 56 and is slidably received through one or more openings in the right lateral and 50 of the center portion 46. Thus when the left sideform assembly 52 is retracted by the left telescoping assembly 60 toward the center portion 46, the left side hanger rods 100-106 may slide into the center portion 46. Similarly, when the right sideform assembly 56 is retracted by the right telescoping assembly 68, the right side hanger rods may slide into the center portion 46.
Thus it is seen that the apparatus and methods of the embodiments disclosed herein readily achieve the ends and advantages mentioned as well as those inherent therein. While certain preferred embodiments have been illustrated and described for purposes of the present disclosure, numerous changes in the arrangement and construction of parts and steps may be made by those skilled in the art, which changes are encompassed within the scope and spirit of the present invention as defined by the appended claims.
Number | Date | Country | |
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62944011 | Dec 2019 | US |