This application claims priority under 35 U.S.C. § 119 to patent application no. DE 10 2012 022 997.6 filed on Nov. 24, 2012 in Germany, the disclosure of which is incorporated herein by reference in its entirety.
The disclosure relates to an adjusting device which is provided for a hydraulic machine, in particular for a hydraulic axial piston machine, and to a hydraulic axial piston machine, in particular for an axial piston pump, which is configured with an adjusting device of this type.
An axial piston machine of this type is known, for example, from DE 100 01 826 C1. Said axial piston machine which is configured as an axial piston pump has a driving mechanism with a multiplicity of axial pistons which are guided within a cylinder barrel and, together with the latter, in each case delimit a working space. End sections of the pistons on the piston bottom side are supported via sliding pads on a pivot cradle, the pivoting angle of which can be adjusted in order to set the delivery/displacement volume. This adjustment takes place via an adjusting device, an actuating piston acting indirectly or directly on the pivot cradle and pivoting the latter out of a basic position, into which the pivot cradle is prestressed via an opposing cylinder or a spring. In said basic position, the pivot cradle can be set, for example, to its maximum pivoting angle, the pivot cradle then pivoting back by way of extension of the actuating piston. The basic setting to the maximum pivoting angle is advantageous, since, during starting up of the pump, it can immediately deliver a large pressure medium volumetric flow.
In the known solution, the adjusting device for adjusting the pivot cradle is configured as what is known as a power regulator, via which the product of the pressure at the outlet of the pump and the displacement volume is to be kept approximately constant. Strictly speaking, this is a regulation of moment. Power regulation can actually only be spoken of here if the rotational speed is constant.
The actuating piston delimits an actuating space which can be connected via a control valve (what is known as a power regulator) to a line which conducts the pump pressure or to the tank. Said control valve has a control piston which is prestressed via a spring arrangement into a basic position, in which the actuating space is connected to the tank and the actuating piston is therefore retracted. Said spring arrangement is supported on a spring rod which penetrates the control piston and is connected to the actuating piston which is therefore arranged coaxially with respect to the control piston. A differential face is configured on the control piston, which differential face is loaded with the pump pressure, with the result that the control piston can be adjusted counter to the force of the control springs by way of the pump pressure.
In the known solution, the spring arrangement has two springs which are arranged coaxially with respect to one another and of which one comes into engagement only after a certain stroke of the actuating piston, with the result that a p-Q characteristic curve (pressure-delivery flow characteristic curve) is set which consists of two straight lines, the gradient of one straight line being defined by the spring constant of the spring which is first of all in engagement and the gradient of the further straight line being defined by the spring rates of the springs which are jointly in engagement after the part stroke. The optimum hyperbolic p-Q characteristic curve is approximated by way of these two straight lines which are set against one another.
A disadvantage of the known solution is that the adjusting device is of very complex construction on account of the spring rod which penetrates the control piston and, in addition, has a considerable overall length.
DE 40 20 325 C2 discloses a solution, in which a pressure limiting regulator is also assigned to a moment or power regulator of this type.
U.S. Pat. No. 4,379,389 also discloses a solution having two springs, via which the hyperbolic characteristic curve is to be approximated.
In contrast, the disclosure is based on the object of providing an adjusting device and an axial piston machine which is configured with an adjusting device of this type, in which the power/moment regulation is made possible with reduced outlay in terms of device technology.
This object is achieved with regard to an adjusting device having the features of the disclosure and with regard to an axial piston machine having the features of the disclosure.
Advantageous developments of the disclosure are the subject of the subclaims.
According to the disclosure, the adjusting device has an actuating piston which delimits an actuating space which can be connected to a control oil source (outlet of the pump) or a control oil drain (tank) via a control valve. The control valve has a control piston which can be adjusted out of a basic position counter to the force of at least one control spring. The control piston is configured with a differential face which is loaded by the system pressure and is formed by two sections of the control piston with different diameters, and said control piston is arranged approximately coaxially with respect to the actuating piston. The control piston is loaded in the opposite direction by a spring arrangement having at least one spring, in particular having at least two springs which are supported on the actuating piston. By way of the spring arrangement, the position of the actuating piston is fed back to the control piston as a force. If the spring arrangement has a plurality of springs, they are configured in such a way that, in the case of a control oil connection of the actuating space to the control oil source in order to adjust the actuating piston out of the basic position, one of the springs of the spring arrangement passes out of active engagement with the control piston or the actuating piston after a part stroke of the actuating piston.
Accordingly, after the part stroke, the spring force which is applied to the control piston by the spring arrangement is reduced, with the result that a characteristic curve is set, as is realized in the prior art. In contrast to the abovementioned prior art according to DE 100 01 826 C1, however, the spring arrangement in the solution according to the disclosure acts in the actuating direction of the actuating piston (out of the basic position), whereas, in the cited prior art, the two springs which are in active engagement in sections load the actuating piston in the direction of the basic position. The essential advantage of the solution according to the disclosure consists in the fact that the piston rod can be omitted, with the result that the adjusting device can be realized with low outlay in terms of device technology and a smaller overall length. If there is only one spring in the spring arrangement, it is preferably permanently in active engagement with the actuating piston and the control piston.
According to the disclosure, it is preferred if the control piston is configured with a differential face, upon the pressure loading of which a force is generated on the control piston, which force has the same direction as the force which is exerted by the spring arrangement.
According to one development of the disclosure, the control spring is configured with a greater spring rate/prestress than the spring arrangement, with the result that the control piston is prestressed into its basic position by way of the excess of force of the control spring.
Said control spring can be supported on a spring collar. The prestress of the control spring can be adjustable in order to shift the characteristic curve (dual torque).
This shift of the characteristic curve is particularly simple if the control spring is assigned an actuating spring, the prestress of which is adjustable and which actuating spring is preferably arranged coaxially with respect to the control spring.
The adjustment can be simplified further if said actuating spring has a considerably lower spring rate or prestress than the control spring, with the result that the shift of the characteristic curve takes place by adjustment of the prestress of the comparatively weak actuating spring.
This adjustment can take place, for example, hydraulically or electromagnetically. In the latter case, a considerably smaller magnet can be used than in the case in which the strong opposing spring is adjusted which is loaded with a comparatively high prestress.
In an exemplary embodiment of this type, the adjustment of the actuating spring takes place by means of a tappet which penetrates the spring collar of the control spring and on which the actuating spring is supported.
The adjusting device according to the disclosure can be used particularly advantageously in an axial piston machine, preferably an axial piston pump, the pivot cradle of which is prestressed into a basic position via a device, for example a spring or an opposing cylinder.
Preferred exemplary embodiments of the disclosure will be explained in greater detail in the following text using diagrammatic drawings, in which:
In the exemplary embodiments which are described in the following text, the axial piston machine is configured as an axial piston pump 1, the basic construction of which is shown in the section according to
Those end sections of the axial pistons 8 which are remote from the working spaces 10 are supported via sliding pads 16 on a pivot cradle 18, the pivoting angle α of which can be adjusted in order to change the delivery volume by means of an adjusting device 20 which is indicated using dash-dotted lines. In the exemplary embodiment which is shown, the pivot cradle 18 is prestressed via a spring (not shown) into a basic position, in which the pivoting angle and therefore the delivery volume are at their maximum. By way of extension of an actuating piston (which will be explained in greater detail in the following text) of the adjusting device 20, the pivot cradle can be pivoted back counter to the force of said spring and the driving mechanism forces in order to reduce the pivoting angle and therefore the delivery volumetric flow. The attachment of the adjusting device 20 to the pivot cradle 18 takes place as shown, for example, via a type of ball and slip joint device 22.
A sleeve 34 is screwed into the valve bushing 28, which sleeve 34 is provided with radial bores 36, 38, 40 which are firstly in control oil connection with the abovementioned connectors P, A and T and secondly open into a valve bore 42, in which a control piston 44 of the control valve 24 is guided. The valve bore 42 is configured with a radial step 46, with the result that the control piston 44 is correspondingly also configured as a stepped piston and therefore has a differential face which is provided with the reference numeral 48 in the illustration according to
The left-hand end section in
That end section of the control piston 44 which is remote from the control spring 58 dips into the actuating space 32. A stepped spring collar 66 is placed onto said end section, on which spring collar 66 a return spring arrangement 68 is supported with an outer spring 70 and an inner spring 72 which are arranged coaxially with respect to one another and act on a head of the cup-shaped actuating piston 26. Said actuating piston 26 is prestressed in end-side contact against the valve bushing 28 by way of the spring which is mentioned at the outset and prestresses the pivot cradle 18 into the basic position, the grooves for the control oil connection of the actuating space 32 to the control oil flow path 30 running along said end-side bearing region. By way of the return spring arrangement, the position of the pivot cradle is fed back to the control piston 44 as a force.
The spring rate and prestress of the spring arrangement 68 are selected to be lower than those of the control spring 58, with the result that the control piston 44 is prestressed with its radial collar 74 in contact with the end face of the spring space 56; this basic position is not shown in
In the basic position, the control groove 52 shuts off the control oil connection between the pressure connector P and the control connector A, whereas the control oil connection between the control connector A and the tank connector T is opened via the further control groove 54. Accordingly, the actuating space 32 is connected to the tank. However, the pressure at the pressure connector P acts on the differential face 48. Accordingly, the control piston 44 is loaded in the direction of the basic position (control oil connection between A and T) by the control spring 58 and in the opposed direction (opening of the connection between A and P) by the spring arrangement 68 and the pump pressure which acts on the differential face 48.
The control piston 44 and also the spring collar 66 are configured with an axial bore 76, by way of which the two spaces 56 and 68 are connected to one another, with the result that the control piston 44 is loaded on the end side (apart from the differential face 48, on which the pressure at the connector P acts) with the same pressure, that is to say with the actuating pressure.
During pressure medium supply of a consumer, the axial piston pump 1 is first of all pivoted out completely (see
After a defined part stroke of the actuating piston 26, the spring 72 of the springs of the spring arrangement 68, for example the spring 72 which lies on the inside, is relieved completely or passes out of active engagement with the actuating piston 26 with a certain residual prestress. The force which acts counter to the control spring 58 and is composed of the force of the spring arrangement 68 and the force which results from loading the differential face 48 with pressure is then reduced correspondingly, which results in a steeper course of the characteristic curve, which steeper course is identified by the straight line “2”. The two straight lines “1” and “2” therefore result in a resulting characteristic curve which corresponds approximately to the hyperbolic ideal characteristic curve which is shown in the diagram using dash-dotted lines.
The position of the hyperbola or the straight lines “1” and “2” which approximate it can be changed by setting the prestress of the control spring 58.
As in the above-described exemplary embodiment, the sleeve 34 is screwed into the valve bushing 28 and is locked via a lock nut 78. The control spring 58 acts on the control piston 44 and is arranged in the spring space 56, in which the actuating pressure is also active. Instead of the covering 64 in the exemplary embodiment according to
The adjusting device according to the disclosure can also of course be used in hydraulic motors or other hydraulic units. The axial piston machines can be configured in a swash plate or oblique-axle design.
An adjusting device and an axial piston machine which is configured with an adjusting device of this type are disclosed. The adjusting device has an actuating piston which delimits an actuating space which can be connected to a control oil source or a control oil drain via a control valve. A control piston of the control valve is loaded firstly by a control spring and secondly by a spring arrangement which is also in active engagement with the actuating piston.
1 Axial piston pump
2 Housing
4 Driving mechanism
6 Cylinder barrel
8 Axial piston
10 Working space
11 Drive shaft
12 Control kidney
14 Control kidney
16 Sliding pad
18 Pivot cradle
20 Adjusting device
22 Articulation device
24 Control valve
26 Actuating piston
28 Valve bushing
30 Control oil flow path
32 Actuating space
34 Sleeve
36 Radial bore
38 Radial bore
40 Radial bore
42 Valve bore
44 Control piston
46 Radial step
48 Differential face
50 Control collar
52 Control groove
54 Control groove
56 Spring space
58 Control spring
60 Threaded bolt
62 Lock nut
64 Covering
66 Spring collar
68 Spring arrangement
70 Spring
72 Spring
74 Collar
76 Axial bore
78 Lock nut
80 Adapter piece
82 Guide bore
84 Small piston
86 End section
88 Locking washer
90 Switching magnet
92 Actuating spring
94 Tappet
Number | Date | Country | Kind |
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10 2012 022 997 | Nov 2012 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
4379389 | Liesener | Apr 1983 | A |
6684636 | Smith | Feb 2004 | B2 |
6725658 | Lemmen | Apr 2004 | B1 |
7334513 | Belser | Feb 2008 | B2 |
Number | Date | Country |
---|---|---|
40 20 325 | Jan 1992 | DE |
100 01 826 | Sep 2001 | DE |
Number | Date | Country | |
---|---|---|---|
20140147298 A1 | May 2014 | US |