1. Technical Field
This disclosure is directed toward multiple fluid dispensing systems. More specifically, this disclosure is directed toward canisters used for storing fluids yet to be dispensed in multiple fluid dispensing systems Still more specifically, this disclosure is directed toward canisters for housing viscous fluids prone to settling and stratification and which are therefore in need of an internal agitation mechanism. Disclosed herein is the following: an improved scraping/agitation blade design; and improved bottom screen/filter design; an improved blade configuration for scraping above and below the screen/filter; a snap-fit construction of the agitation assembly; an upper cap for preventing spillage during filling of the canister; and a centering guide for holding the agitator assembly in place during filling of the canister.
2. Description of the Related Art
Systems for dispensing a plurality of different fluids into a container have been known and used for many years. For example, systems for dispensing paint base materials and colorants into a paint container are known These paint systems may use twenty or more different colorants to formulate a paint mixture. Each colorant is contained in a separate canister or package and may include its own dispensing pump, e.g., see U.S. Pat. No. 6,273,298, which is commonly assigned with the present application. The colorants and the respective pumps may be disposed on a turntable or along one or more horizontal rows. In a turntable system, the turntable is rotated so that the colorant to be dispensed is moved to a position above the container being filled. In designs using one or more horizontal rows, the container may be moved laterally to the appropriate colorant/pump. Systems for dispensing large varieties of different fluids are not limited to paints, but also include systems for dispensing pharmaceutical products, hair dye formulas, cosmetics or all kinds, nail polish, etc. Smaller systems for use in preparing products at a point of sale may use a stationary manifold through which a plurality of nozzles extend. Each fluid to be dispensed is then pumped through its individual nozzle. Depending upon the size of the container and the quantity of the fluids to be dispensed, manifolds must be designed in a space efficient manner so that a single manifold can accommodate twenty or more different nozzles The nozzles are connected to the various ingredients by flexible hoses and the ingredients are contained in stationary canisters or containers.
A variety of different types of canisters exists for storing fluids prior to dispensing. For viscous fluids like paint colorants and certain cosmetics ingredients, the canister design may utilize a screen to filter the viscous fluid in combination with rotating agitation blades to periodically mix the viscous fluid The filter and agitation blades are necessary as viscous fluids, particularly colorants, are prone to settling and stratification. Generally, most viscous fluids stored for prolonged periods in canisters that are part of a fluid dispensing system will require some sort of periodic agitation/stirring/screening.
One problem associated with such existing canister designs is the placement of the screen/filter at the bottom of the canister. Specifically, the spacing between the screen and the bottom outlet tends to be too small resulting in a restrictive flow through the screen and a limitation on the effective screen/filter surface area. Further, the agitation blades typically do not do not agitate in close proximity to the screen As a result, a layer of settled or thickened fluid may accumulate on the screen, thereby restricting flow through the screen
Still another problem is related to the relative and accessibility of the screen; currently employed screens/filters for agitation canisters can not be easily removed for cleaning and maintenance purposes.
Another problem associated with vertically oriented canisters equipped with an agitation blade is the hollow design of the blade. When the canisters are filled, fluid is often spilled down the center of the blade which results in fluid dripping downward through the dispensing system, which may include sensitive electronic components. In any event, such occurrences require additional cleaning and maintenance.
Another related problem is a tendency of the agitation blade to interfere with the filling of the canister. Specifically, agitation blades typically include a long shaft with radial paddles or fans. The ends of the shaft are held in place by the container top and the lower screen/outlet assembly When the container top is removed for filling, the shaft tends to wobble and interfere with the filling process, often resulting in spillage. Thus, an improved means for stabilizing the agitator during the filling process would be helpful.
In satisfaction of the aforenoted needs, disclosed herein is the following: an improved scraping/agitation blade design; an improved bottom screen/filter design; an improved blade configuration for scraping above and below the screen/filter; a snap-fit construction of an agitation assembly; an upper deflector cap for preventing spillage during filling of the canister; and a centering guide for holding the agitator assembly in place during filling of the canister.
An annular screen element for a cylindrical canister having an agitator is disclosed. The screen element comprises a vertical cylindrical outer shell having an upper end and a lower end. The lower end is connected to a plurality of downwardly extending feet. An annular screen is disposed horizontally within the shell and spaced above the lower end of the cylindrical shell to maintain the annular screen at an elevated position with respect to a bottom of the canister and sufficiently above a bottom outlet. The elevated position of the annular screen also enables the placement of agitator blades above and below the screen to keep the screen clean and unclogged
A deflector cap is also disclosed for preventing fluid spillage down through a cylindrical shaft when the canister is refilled. The disclosed deflector cap comprises a lower flange connected to and disposed below a lower cylindrical wall. The lower flange has a maximum outer diameter greater than that of the lower cylindrical wall. The lower cylindrical wall is connected to an upper cylindrical wall by a horizontal step. The upper cylindrical wall is connected to enclosed by a solid top. The maximum outer diameter of the lower cylindrical wall than that is greater of the upper cylindrical wall. The lower cylindrical wall comprises diametrically opposed openings therein and a pair of diametrically opposed vertical recesses extending from the lower flange to one of the openings. The openings in the recesses receive cleats disposed on an upper end of an agitator shaft for the purpose of snap-fitting the deflector cap to the agitator shaft
A centralizer is also disclosed for an agitator of a cylindrical fluid canister. The purpose of the centralizer is to centralize the agitator shaft while the canister is being filled or refilled with liquid. The centralizer comprises an outer ring connected to an inner ring by a plurality of radially extending spokes. The inner ring mateably receives the agitator shaft and comprises diametrically opposed recessed areas. The lower ring further comprises a horizontal lower flange that can rest on a complimentary ring are flange disposed on the agitator shaft after the centralizer is inserted over the agitator shaft.
Canister assemblies for storing viscous fluids are also disclosed. One disclosed canister assembly comprises an annular housing comprising an outer cylindrical wall that is connected to a bottom that, in turn, is connected to an inner cylindrical wall that serves as an inner standpipe The bottom comprising an outlet opening that is connected to a pump An annular screen element is also provided that slides over the standpipe. The annular screen element comprises a cylindrical outer shell that slides inside the outer cylindrical wall of the annular shell. The vertical cylindrical outer shell of the screen element has an upper end and a lower end. The annular screen element further comprises an annular screen disposed horizontally within the vertical cylindrical outer shell and spaced above the lower end thereof. The lower end of the vertical outer cylindrical shell supports the screen element above the bottom of the annular housing and the outlet.
In a refinement, the annular screen element is fabricated from molded plastic.
In a refinement, the lower end of the vertical cylindrical outer shell of the annular screen element is connected to a downwardly extending foot that supports the lower end of the vertical cylindrical outer shell and the annular screen above the bottom in the outlet of the annular housing.
In another refinement, the canister assembly further comprises a hollow agitator shaft that slides over the standpipe above the annular screen element. The canister further comprises a lower blade element that slides over the standpipe and is positioned below the annular screen element. The lower blade element and agitator shaft are connected together with the annular screen element sandwiched therebetween.
In another refinement, the lower blade element comprises at least one radially extending blade that engages an underside of the annular screen and the agitator shaft comprises the least one radially extending blade that engages an upper surface of the annular screen.
In another refinement, the lower blade element and the agitator shaft are snap-fitted together.
In another refinement, the lower blade element and the agitator shaft are snap-fitted together.
In another refinement, an upper end of the hollow agitator shaft is connected to a deflector cap for enclosing the upper end of the hollow agitator shaft. In a further refinement of this concept, the deflector cap comprises a lower flange connected to and disposed below a lower cylindrical wall. The lower flange as a maximum outer diameter greater than that of the lower cylindrical wall. The lower cylindrical wall is connected to an upper cylindrical wall by a horizontal step. The upper cylindrical wall is connected to and enclosed by a solid top. The maximum outer diameter of the lower cylindrical wall is greater than that of the upper cylindrical wall. The lower cylindrical wall comprises diametrically opposed openings therein and a pair of diametrically opposed vertical recesses extending from the lower flange to one of the openings The agitator hollow shaft comprises a pair of diametrically opposed cleats that snap-fit into the openings of the lower cylindrical wall of the deflector cap.
For a more completer understanding of this disclosure, reference should now be made to the embodiments illustrated in greater detail in the accompanying drawings, wherein.
It should be understood that the drawings are not necessarily to scale and that the embodiments are often illustrated by graphic symbols, phantom lines, diagrammatic representations and fragmentary views. In certain instances, details have been omitted which are not necessary for an understanding of the disclosed embodiments or which render other details difficult to perceive. It should be understood, of course, that this disclosure is not limited to the particular embodiments illustrated herein.
A
The improved canister 15 of this disclosure is illustrated in greater detail in connection with
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The lower end 37 of the shaft 31 passes through a screen 38 and will be discussed in greater detail below in connection with
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The assembly of the lower blade element 46 onto the lower end 37 of the shaft 31 with the screen element 38 sandwiched therebetween is further illustrated in the sectional views of
The deflector cap 36 includes a lower flange that rests on the centralizer 35 (see
While only certain embodiments have been set forth, alternative embodiments and various modifications will be apparent from the above description to those skilled in the art. These and other alternatives are considered equivalents and within the spirit and scope of this disclosure.