1. Field of the Invention
The invention relates to an agitator mill for treating free-flowing grinding stock, comprising a grinding receptacle which defines a substantially closed grinding chamber by means of an inner wall; and an agitator which is rotarily drivably disposed therein and which is cup-shaped in relation to a common central longitudinal axis, having an annular cylindrical rotor which has a closed wall; and an interior stator which is disposed within the rotor and fixedly joined to the grinding receptacle; wherein an annular cylindrical exterior grinding chamber is formed between the inner wall of the grinding receptacle and an outer wall of the rotor; and an annular cylindrical interior grinding chamber is formed between an inner wall of the rotor and an outer casing of the interior stator, the interior grinding chamber being arranged coaxially within the exterior grinding chamber and connected thereto via a deflection chamber; wherein the exterior grinding chamber, the deflection chamber and the interior grinding chamber constitute the grinding chamber which is partially filled with auxiliary grinding bodies; wherein a grinding-stock supply area, which is disposed upstream of the exterior grinding chamber and opens into it in the direction of flow of the grinding stock, and a separator device, which is disposed downstream of the interior grinding chamber in the direction of flow, are disposed approximately on the same side of the grinding receptacle for the grinding stock to pass through; wherein auxiliary-grinding-body return conduits are provided in the agitator in an independent auxiliary-grinding-body return module, returning the auxiliary grinding bodies from the vicinity of the separator device into the grinding-stock supply area, the return conduits connecting the end of the interior grinding chamber to the beginning of the exterior grinding chamber; and wherein the inner wall of the grinding receptacle and the outer wall and the inner wall of the rotor are free of interruptions.
2. Background Art
In an agitator mill of the generic type known from DE 41 42 213 A1, the auxiliary-grinding-body return conduits are provided within a stepped annular section which can be formed in one piece together with the rotor bottom, but can also be mounted thereon by screwing. The auxiliary-grinding-body return conduits are straight, having a constant width throughout their length from the inlet to the outlet. Seen from inside outwards, they are set counter to the direction of rotation of the rotor. So as to achieve that the auxiliary grinding bodies are catapulted into the auxiliary-grinding-body return conduits, the separator device is made rotatable. It is further provided with entrainer elements which stand out radially and are intended to catapult, outwards into the auxiliary-grinding-body return conduits, the auxiliary grinding bodies which arrive along with the grinding stock, coming from the interior grinding chamber. This is meant to accomplish that grinding-stock particles that have not been ground do not take a short-cut from the exterior grinding chamber through the auxiliary-grinding-body return conduits towards the separator device. That kind of grinding-stock shooting flows lead to a very rough and thus undesired distribution in particle size of the grinding stock. The described purpose requires considerable constructional implementation in the known agitator mill.
It is an object of the invention to embody an agitator mill of the generic type in such a way that a fine distribution in particle size of the grinding stock can be obtained by constructionally simple means for major as well as minor grinding-stock throughputs.
According to the invention, this object is attained by the features wherein the auxiliary-grinding-body return conduits are open towards a front of the auxiliary-grinding-body return module; and wherein the auxiliary-grinding-body return conduits are curved from the inlet towards the outlet; and/or wherein the auxiliary-grinding-body return conduits have a height e and the grinding-stock/auxiliary-grinding-body separator device has a height, each in the direction of the central longitudinal axis, with e≦0.8 f applying to the height e in relation to the height f. The measures according to the invention help accomplish optimization of the overall design of the auxiliary-grinding-body return conduits provided in the auxiliary-grinding-body return module that constitutes an independent component part. The design of the conduits can be implemented in a simple way, because the conduits are open towards a front. The design of the auxiliary-grinding-body return module enables the cross-sectional shape, and in particular the axial extension, of the auxiliary-grinding-body return conduits to be optimized and thus fitted to concrete applications. In particular when only comparatively small throughputs i.e., small quantities per time unit, are to be treated in the agitator mill, the height of the auxiliary-grinding-body return conduits can be reduced in relation to the height of the separator device, as a result of which the risk of grinding-stock shooting flows is restricted. In such a case the auxiliary-grinding-stock return channels may also be straight. Minor throughputs of that kind are found in particular in so-called single-pass operation, with the grinding stock only once passing through the mill at a corresponding sojourn time therein. However, in the case of major through-puts, the auxiliary-grinding-body return conduits must have a correspondingly increased cross section which is attained by a comparatively important height in the axial direction in relation to the height of the separator device. In this case, so as to avoid any auxiliary-grinding-body shooting flows, it is advantageous that the auxiliary-grinding-body return conduits are curved. Major grinding-stock throughputs of that kind are found for instance in circulatory operation, with the grinding stock being repeatedly run through the agitator mill. Moreover, those major throughputs are found when the grinding-stock particle size distribution must comply with strong requirements, there being however no need for super fine grinding.
With inferior throughputs, the embodiment according to which e<0.5 f applies to the height e of the auxiliary-grinding-body conduits in relation to the height f of the grinding-stock/auxiliary-grinding-body separator device offers some advantages.
The further development according to which the auxiliary-grinding-body return conduits have an inlet of a width c and an outlet of a width d; and according to which d>c applies to the width c of the inlet in relation to the width d of the outlet is of advantage in particular when the auxiliary-grinding-body return conduits expand from the inside outwards in the direction of flow and, in addition, are convex as seen from the inside out-wards. The optimizable design of the auxiliary-grinding-body conduits also ensures safe discharge of the auxiliary grinding bodies from the inside outwards. The pressure gradient from the inside outwards that occurs in this case is such that any shooting flow of the grinding stock from the grinding-stock inlet in short-cut to the separator device is precluded. Optimal marginal conditions regarding the expansion of the auxiliary-grinding-stock return conduits from the inside outwards are specified by d>1.5 c applying to the width c of the inlet in relation to the width d of the outlet. With the design of the auxiliary-grinding-body return conduits inside the auxiliary-grinding-body return module offering the possibility of comparatively decreased height of the auxiliary-grinding-body return conduits in the direction of the central longitudinal axis, the risk of any shooting flow of the grinding-stock particles can be reduced without excellent separation of the auxiliary grinding bodies from the grinding stock being negatively affected.
Further improvements reside in the advantageous embodiments according to which the return module, in vicinity to the separator device, is provided with wipers which pass continuously without interruption into the return conduits; and according to which the wipers extend throughout the height f of the auxiliary-grinding-body separator device.
With the interior grinding chamber being followed by a discharge conduit in the shape of a truncated cone which is directed towards the grinding-stock/auxiliary-grinding-body separator device, an accumulation effect can be exercised on the auxiliary grinding bodies in the interior grinding chamber so that the dispersing and grinding intensity is increased. This effect can be achieved in particular by a further development according to which the discharge conduit is defined by a face, neighbouring the separator device, of the interior stator and by a dam-up device. A local increase of the auxiliary-grinding-body concentration in the top end area of the interior grinding chamber can be achieved by such a dam-up device, which again results in especially intensive grinding and dispersing and, consequently, in very fine grinding-stock particle size distribution. Being an independent component part, such a separately incorporated dam-up device can be adapted to any concrete application. In doing so, the gap width of the discharge conduit in the direction towards the separator device may be constant or grow.
Fundamentally it is of special advantage when the interior stator is provided with a wearing protection in the vicinity of the discharge conduit, which is particularly advantageous when the gap width of the discharge conduit does not grow towards the separator device i.e., radially inwards, and, consequently, when the cross section of flow is reduced, accompanied with corresponding acceleration of the grinding-stock/auxiliary-grinding-body flow.
In particular in combination with the wipers, an intermediate ring can advantageously be disposed between the dam-up device and the auxiliary-grinding-body module, it being possible in a simple way to adapt the intermediate ring to varying designs and in particular axial heights of the auxiliary-grinding-body return conduits.
Further features and advantages of the invention will become apparent from the ensuing description of exemplary embodiments, taken in conjunction with the drawing.
The agitator mill seen in
As shown in particular in
The grinding receptacle 2 has an upper annular flange 14 by means of which is it fixed by screws 16 to the underside of a support housing 15 that is mounted on the stand 1 of the agitator mill. The grinding chamber 8 is closed by a lid 17. The support housing 15 has a central bearing and sealing housing 18 which is disposed coaxially with the central longitudinal axis 19 of the grinding receptacle 2. The bearing and sealing housing 18 is penetrated by the shaft 6 which also extends coaxially with the axis 19 and on which is provided an agitator 20. A grinding-stock supply line 21 opens into the area, adjacent to the grinding chamber 8, of the bearing and sealing housing 18.
An approximately cup-shaped cylindrical interior stator 22 is fixed to the circular bottom plate 12 and projects into the grinding chamber 8; it is comprised of a cylindrical outer casing 23 which is coaxial with the axis 19 and defines the grinding chamber 8; and of a cylindrical inner casing 24 which is also coaxial with the axis 19. Between themselves they define a cooling chamber 25. The cooling chamber 25 is connected with a cooling chamber 26 in the bottom 12, to which cooling water is supplied via a cooling-water supply connector 27 and discharged via a cooling-water discharge connector 28. Cooling water is supplied to the cooling chamber 11 of the grinding receptacle 2 via a cooling-water supply connector 29 and discharged via a cooling-water discharge connector 30.
Disposed on the upper annular face 31, located above the grinding chamber 8, of the interior stator 22 is a grinding-stock/auxiliary-grinding body separator device 32 which is connected with a grinding-stock discharge line 33. Between the separator device 32 and the discharge line 33 provision is made for a grinding-stock collection funnel 34. In the vicinity of the bottom plate 12, the discharge line 33 is provided with a handle 35 which, by means of screws 36, is detachably joined to the bottom plate 12 and, respectively, to the interior stator 22 that is fixedly connected thereto. The separator device 32 is sealed towards the annular face 31 of the interior stator 22 by means of a seal 37 and, together with the discharge line 33 and the collection funnel 34, can be pulled downwards out of the interior stator 22 once the screws 36 have been loosened. The separator device 32 can be removed from the grinding chamber 8 without the auxiliary grinding bodies 38 in the grinding chamber 8 having to be removed therefrom, because, with the agitator 20 not being driven, the level to which the grinding chamber 8 is filled with these auxiliary grinding bodies 38 does not extend to the face 31.
The basic structure of the agitator 20 is cup-shaped i.e., it has a substantially annular cylindrical rotor 39. The rotor 39 has a cylindrical outer wall 40 and a cylindrical inner wall 41 which is disposed coaxially there-with and coaxially with the axis 19. The outer wall 40 and the inner wall 41 are smooth, forming closed surfaces and consequently not exhibiting any interruptions. A cooling chamber 42 is formed between the outer wall 40 and the inner wall 41 of the rotor 39.
The top end of the agitator 20 is provided with a lid-type closing member 43, with a closing plate 44 being fixed to the underside thereof that is turned towards the rotor 39. The closing member 43 and the closing plate 44 are mounted on the shaft 6.
An auxiliary-grinding-body return module 45 is disposed between the rotor 39 and the closing plate 44 of the agitator 20. The rotor 39, the return module 45 and the closing plate 44 are detachably united by means of tie rods 46. The supply and discharge of cooling water to the cooling chamber 42 takes place via cooling-water conduits 47, 48 formed in the shaft 6 and in the return module 45.
An exterior grinding chamber 8a is formed by the smooth design of the inner wall 9 of the grinding receptacle 2, which does not possess any implements, and the equally smooth design of the outer wall 40 of the rotor 39. The smooth-walled design, also free of implements, of the inner wall 41 of the rotor 39 and the outer casing 23 of the interior stator 22 define an interior grinding chamber 8b. Elevations in the form of peg-style implements 49 that are mounted on the outer casing 23 of the interior stator 22 extend into this interior grinding chamber 8b; as seen in particular in
As seen above, the grinding chamber 8 is divided into a cylindrical exterior grinding chamber 8a on the one hand and a cylindrical interior grinding chamber 8b on the other, these chambers being interconnected in vicinity to the bottom plate 12 by a deflection chamber 50 which expands steadily from the outside inwards.
As seen in
As seen in
In the embodiment according to
The grinding stock flows through the grinding chamber 8 in accordance with the arrows of flow direction 60, passing from the grinding-stock supply line 21 through a grinding-stock supply chamber 61 between the closing member 43 of the agitator 20 on the one hand and the lid 17 and the adjacent area of the inner wall 9 on the other hand, through the grinding-stock supply area 57, through the exterior grinding chamber 8a downwards, radially inwards through the steadily expanding deflection chamber 50 and from there through the interior grinding chamber 8b upwards to the discharge conduit 59 and from there to the separator device 32. On its way through the exterior grinding chamber 8a, the deflection chamber 50 and the interior grinding chamber 8b, the grinding stock is being ground with the agitator 20 being rotarily driven in cooperation with the auxiliary grinding bodies 38. The grinding stock leaves the interior grinding chamber 8b via the separator device 32, from where it flows off through the grinding-stock discharge line 33.
As seen in particular from
g≧3i,
with i≦3.0 mm, and preferably i≦1.5 mm,
applying to the diameter i.
As for the gap width g of the exterior grinding chamber 8a,
g≦9.0 mm, and preferably g≦5.0 mm,
applies absolutely.
As for the cross-sectional area Fa of the exterior grinding chamber 8a in relation to the cross-sectional area Fb of the interior grinding chamber 8b: Fa≦Fb applies, and preferably 1.2 Fa≦Fb≦7 Fa.
The embodiment of
In as much as parts are identical with those of the embodiment according to
e′≦f′ and in particular
e′≦0.8 f′ and especially
e′≦0.5 f′.
Furthermore, the separator device 32′ does not extend across the entire area above the face 31. Rather, a closed annular section is provided as a wearing protection 63 between the face 31 and the separator device 32′; the wearing protection 63 and the separator device 32′ are one piece. The discharge conduit 59′ ends ahead of, or at, the wearing protection 63 so that any auxiliary grinding bodies 38, leaking from the discharge conduit 59′ and being deflected into a motion parallel to the axis 19, do not hit the separator device 32′.
The embodiment according to
As for the minimal axial height e″ of the return conduits 54″ the following applies: e″≧3 i, and at least e″≧4 mm.
The embodiment according to
The embodiment according to
The embodiment according to
Number | Date | Country | Kind |
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05010814 | May 2005 | EP | regional |
Number | Name | Date | Kind |
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5996914 | Stehr | Dec 1999 | A |
Number | Date | Country |
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41 42 213 | Jun 1993 | DE |
Number | Date | Country | |
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20060261199 A1 | Nov 2006 | US |