The present subject matter relates generally to work vehicles and, more particularly, to an air intake system for a work vehicle that includes an electric blower configured to aspirate a pre-cleaner of the air intake system.
Work vehicles typically include internal combustion engines that require clean air for use within the combustion process. Since many work vehicles, such as tractors and other agricultural vehicles, operate in fields and other harvesting environments in which the ambient air contains large amounts of dust, plant material and other particulates, an air intake system having an effective filter assembly is required. For example, conventional filter assemblies for work vehicles typically include a vortex or cyclone pre-cleaner configured to separate large particulates from the intake air and a porous air filter downstream of the pre-cleaner to provide the final stage of filtering prior to delivering the air into the engine.
To prevent the air filter from clogging, the large particulates separated from the intake air by the pre-cleaner must be removed from the filter assembly. Typically, such particulates are removed from the filter assembly via an outlet duct using a vacuum generated by the exhaust flow from the engine. However, the vacuum generated by the exhaust flow is often insufficient to meet the performance requirements of the filter assembly, thereby causing the air filter to plug within a short period of time.
To address these issues, U.S. Pat. Pub. No. 2011/0072769 (Vladaj et al), entitled “Air Intake System,” discloses an air intake system including a fan module mounted directly to the filter assembly which is dedicated to delivering a vacuum that sucks particulates from the pre-cleaner. Specifically, the fan module includes a fan and a motor housed within a sleeve, with a rotational axis of the fan and the motor being concentrically aligned with a central axis of the sleeve. During operation, particulates are sucked from the pre-cleaner and flow through the sleeve along a flow path radially aligned with and extending parallel to the rotational axis of the fan and the motor. As such, the particulates may be directed into the motor, itself, which can result in significant damage to the motor.
Accordingly, an air intake system including an electric blower that can effectively remove particulates from the pre-cleaner while decreasing risk of damage to the blower's motor would be welcomed in the technology.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present subject matter is directed to an air intake system for a work vehicle. The air intake system may generally include a filter assembly having a pre-cleaner configured to separate particulates from air received within the filter assembly. The pre-cleaner may define a pre-cleaner outlet. The air intake system may also include a conduit extending between an upstream end and a downstream end. The upstream end of the conduit may be in fluid communication with the pre-cleaner outlet. In addition, the air intake system may include a blower having a fan and a housing encasing the fan. The housing may define a blower inlet in fluid communication with the downstream end of the conduit. The fan may be configured to create a vacuum such that the particulates separated from the air are expelled from the pre-cleaner outlet and flow through the conduit and into the housing. The housing may further define a blower outlet through which the particulates are expelled from the housing. The flow of particulates through the blower outlet may be oriented non-parallel to a rotational axis of the fan.
In another aspect, the present subject matter is directed to an air intake system for a work vehicle. The air intake system may generally include a filter assembly having a pre-cleaner configured to separate particulates from air received within the filter assembly. The pre-cleaner may define a pre-cleaner outlet. The air intake system may also include a conduit extending between an upstream end and a downstream end. The upstream end may be in fluid communication with the pre-cleaner outlet. In addition, the air intake system may include a blower having a fan and a housing encasing the fan. The housing may define a blower inlet in fluid communication with the downstream end of the conduit. The fan may be configured to create a vacuum such that the particulates separated from the air are expelled from the outlet port and flow through the conduit and into the housing. The housing may further define a blower outlet through which the particulates are expelled from the housing. The blower may be spaced apart from the filter assembly and may be supported by a separate component of the work vehicle.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
In general, the present subject matter is directed to an air intake system for a work vehicle. Specifically, in several embodiments, the air intake system may include a filter assembly having a pre-cleaner configured to separate particulates from the air flowing into the system and an air filter disposed downstream of the pre-cleaner. In addition, the air intake system may include an electric blower configured to aspirate the pre-cleaner by creating a vacuum that sucks the particulates out of the pre-cleaner. As will be described below, in several embodiments, the blower may be spaced apart from the filter assembly and may be completely supported by a separate component of the work vehicle (e.g., a fuel tank of the work vehicle). In addition, the blower may be configured such that the particulates flowing into the blower are directed away from blower's motor, thereby preventing damage to the motor.
Referring now to the drawings,
As shown in
Referring now to
As is generally understood, the pre-cleaner 36 may be configured to remove portions of the dust, dirt, debris, plant matter and other particulates contained within the air flowing into the filter assembly 32 via the intake duct 34. Specifically, in several embodiments, the pre-cleaner 36 may include a plurality of tubes (e.g., turbo tubes), dirt separators, and/or any other suitable pre-cleaner elements 44 configured to separate particulates from the air via centripetal force. For example, the pre-cleaner elements 44 may be configured to impart a vortex or spinning motion to the flow of air entering the filter assembly 32. As a result, large particulates contained within the air may be forced radially outwardly along the inner wall of the pre-cleaner housing 40 by the centripetal force of the vortex/spinning motion. These large particulates may then be expelled from the filter assembly 32 via an outlet port 46 defined in the pre-cleaner housing 40 (hereinafter referred to as the “pre-cleaner outlet 46”).
Additionally, the air filter 38 may generally be configured to receive the cleaned air flowing from the pre-cleaner 36 and filter such air to provide a final stage of filtering prior to delivery of the air to the engine 22. Thus, as shown in
Referring still to
It should be appreciated that the conduit 52 may generally be any suitable elongated member configured for the flow of air and/or fluid therethrough. For example, the conduit 52 may comprise a tube, hose, pipe, duct and/or any other conduit-like member defining a passageway for the flow of air/fluid.
Referring now to
As shown in
Additionally, as particularly shown in
Similarly, the blower 54 of the air intake system 30 may also be coupled to or otherwise supported by the fuel tank 56. For example, as shown in
By configuring the blower 54 to be spaced apart from the filter assembly 32, it should be appreciated that numerous advantages may be provided to the disclosed air intake system 30. For example, when the blower 54 is directly mounted to or otherwise directly supported by the filter assembly 32, the blower may often be subject to vibrations or oscillations transferred from the filter assembly 32 during operation of the work vehicle 10. However, by rigidly mounting the blower 54 to a separate component of the work vehicle 10 (e.g., the fuel tank 56), a degree of vibration dampening may be achieved. In addition, since the conduit 52 may be designed to have any suitable length and/or shape that permits the blower 54 to be in fluid communication with the pre-cleaner 44, the blower 54 may be positioned at a more desirable location than directly adjacent to the filter assembly 32. For example, as shown in
Referring particularly now to
It should also be appreciated that the fan 72 may generally have any suitable configuration that permits it to function as described herein. For example, as shown in
Additionally, the blower 54 may also include a housing 80 configured to encase and/or support the motor 70 and the fan 72. For example, as shown in the illustrated embodiment, the housing 80 may be generally cylindrically shaped and may include a first endwall 81, a second endwall 82 and a circumferential sidewall 83 extending between the first and second endwalls 81, 82. The endwalls 81, 82 and the sidewall 83 may generally define an enclosed, cylindrical volume 84 (hereinafter referred to as the “fan compartment 84”) within which the fan 72 may be rotationally disposed. In such an embodiment, the motor 70 may be coupled to the housing 80 (e.g., using suitable mechanical fasteners, such as bolts, screws, brackets and/or the like) in a manner that permits the motor 70 to rotationally drive the fan 72 within the fan compartment 84. For instance as shown in
Moreover, the blower 54 may include a blower inlet 86 and a blower outlet 87 defined by the housing 80. In general, the blower inlet 86 may be configured to be in fluid communication with the conduit 52 such that particulate flowing through the conduit 52 may be directed into the fan compartment 84 via the blower inlet 86. For example, as shown in
Similarly, the blower outlet 87 may generally correspond to an opening defined by the housing through which the particulate flowing into the fan compartment 84 is expelled from the blower 54. In several embodiments, the housing 80 may be configured such that the blower outlet 54 forms an outward extension of the cylindrical sidewall 83. For example, as shown in the illustrated embodiment, the blower outlet 87 may be configured to extend outwardly from the sidewall 83 such that an outlet centerline 89 of the blower outlet 87 extends generally perpendicular to the rotational axis 76 of the motor/fan 70,72 (and, optionally, the inlet centerline 88) and generally parallel to a tangent line 90 defined by the outer surface of the sidewall 83. Additionally, as shown in
It should be appreciated that, by mounting the motor 70 to the outside the housing 80 and by positioning the blower outlet 87 as described herein, the component life of the motor 70 may enhanced significantly. Specifically, as shown in
It should also be appreciated that, in alternative embodiments, the blower outlet 87 may be configured to have any other suitable orientation in which the outlet centerline 89 extends non-parallel to and/or is radially offset from the rotational axis 76 of the motor/fan 70, 71. For example, in one embodiment, the blower outlet 87 may be configured to extend from the sidewall 83 such that the outlet centerline 89 is oriented relative to the rotational axis 76 at an angle that is less than 90 degrees or greater than 90 degrees. In another embodiment, the blower outlet 87 may be configured to extend from the first or second endwall 81, 82 such that the outlet centerline 89 is parallel to, but radially offset from, the rotational axis 76.
Additionally, in several embodiments, the blower outlet 87 may be configured to be positioned along a bottom portion of the housing 80. For example, as shown in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
This application is a national phase application of International Application No. PCT/US13/58367, filed on Sep. 6, 2013, which is based upon and claims priority to U.S. Provisional Application No. 61/726,229, filed on Nov. 14, 2012, the disclosures of both of which are hereby incorporated by reference herein in their entirety for all purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/US13/58367 | 9/6/2013 | WO | 00 |
Number | Date | Country | |
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61726229 | Nov 2012 | US |