The present disclosure relates generally to nanostructures.
Recently, considerable research has been conducted on nanostructures including carbon nanotubes (CNTs), nanowires, nanorods, etc. One outcome of such research is the discovery that the CNT can be used as a tip of an atomic force microscope (AFM). The tip of the AFM typically requires strength high enough to resist impact with a specimen surface in operation and high resolution to reliably measure a contact structure having a high aspect ratio. To attain the high resolution, the tip may have a geometric structure with a high aspect ratio.
The CNTs possess good chemical-resistant properties and good mechanical strength. In addition, the CNTs may have the geometric structure with a high aspect ratio. Thus, the CNTs are a promising candidate for the tip of the AFM. For example, a needle-shaped CNT formed at an apex of the tip is suitable for use as a probe of a tip of the AFM. One method for attaching the CNT onto a silicon tip coated with an adhesive is disclosed in Appl. Phys. Lett. 73(23) 3465-3467, 1998 by S. Wong, et al. or Nature 384(14), 147-150, 1996 by H. Dai, et al.
To use the CNT as the probe of the tip of the AFM, the development of a technology that reliably forms the CNT to have good adhesion with the tip and have a high aspect ratio is needed. Further, it is necessary to obtain a technology that attaches the CNT onto the tip in a manner to have geometry substantially in parallel with a longitudinal direction of the tip.
In one embodiment, a method for fabricating nanostructures aligned on a tip includes forming nanostructures on a tip and aligning the nanostructures on the tip using a fluid flowing on the tip.
In another embodiment, a method for fabricating nanostructures concentrated on a tip includes forming nanostructures on a tip and concentrating the nanostructures using capillary action between the tip and a fluid flowing on the tip.
In still another embodiment, an apparatus includes a tip having an apex and an inclined portion, first nanostructures aligned in a longitudinal direction of the tip at the apex of the tip, and second nanostructures aligned to surround the inclined portion of the tip.
In still another embodiment, an apparatus includes a tip having an apex, nanostructures concentrated in a longitudinal direction of the tip, and a catalyst used for forming the nanostructures.
The Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. The Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the components of the present disclosure, as generally described herein, and illustrated in the Figures, may be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.
It will also be understood that when an element or layer is referred to as being “on,” another element or layer, the element or layer may be directly on the other element or layer or intervening elements or layers may be present. As used herein, the term “and/or” may include any and all combinations of one or more of the associated listed items.
The tip 310, for example, may include a metal such as tungsten, nickel, aluminum, molybdenum, tantalum or niobium, or an alloy thereof. In one embodiment, a metal wire may be electrochemically etched using a hydroxide solution to form the tip 310 including the apex 310a and the inclined portion 310b. For example, a tungsten wire may be electrochemically etched within a potassium hydroxide solution or a sodium hydroxide solution to form a tungsten tip including an apex and an inclined portion. For another example, an aluminum wire may be electrochemically etched within a hydrogen chloride solution mixed with a hydro sulfuric acid to form an aluminum tip with an apex and an inclined portion. In another embodiment, the tip 310 including the apex 310a and the inclined portion 310b may be formed by mechanically grinding a metal wire to have the shape as described above.
The solution 330 may be a colloidal solution including the catalyst particles 350. The solution 330, for example, may be an organic solvent or deionized water. The organic solvent, for example, may include alcohols such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, t-butyl alcohol, and isobutyl alcohol; ketones such as acetone, methyl acetone, and diacetone alcohol; esters such as ethyl acetate and ethyl lactate; polyhydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, butylene glycol, 1,4-butanediol, 1,2,4-butanediol, 1,5-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 1,2,6-hexanetriol, hexylene glycol, glycerol, glycerol ethoxylate, and trimethylolpropane ethoxylate; lower alkyl ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol methyl ether, diethylene glycol ethyl ether, triethylene glycol monomethyl ether, and triethylene glycol monoethyl ether; nitrogen compounds such as 2-pyrrolidone, N-methyl-2-pyrrolidone, and caprolactam; dimethyl sulfoxide, tetramethylenesulfone, tioglycol, etc., which may be used alone or in combination thereof.
The catalyst particles 350 may be dispersed in the solution 330. The catalyst particles 350 may be metal catalyst particles. The metallic catalyst particles, for example, may include a metal such as nickel, cobalt, molybdenum, platinum or iron, or an alloy thereof. Portions of the tip 310 immersed into the solution 330 may contact the catalyst particles 350 in the solution 330.
Referring to
The electrolyte solution 630 may include metal catalyst ions 650 and the electrolyte solution 630 may be provided within an electrode container 670. The metal catalyst ions 650 may be formed from metal catalysts in the electrolyte solution 630. In one embodiment, the metal catalyst ions 650 may be metal cations having positive charges when the metal catalysts discharge some electrons thereof into the electrolyte solution 630. In another embodiment, the metal catalyst ions 650 may be metal anions having negative charges when the metal catalysts obtain some electrons from the electrolyte solution 630. The metal catalyst ions 650 may include, for example, nickel ions, cobalt ions, molybdenum ions, iron ions, etc., or a combination thereof.
Referring to
The voltage applied to the electrolyte solution 630 generates an electrostatic force. The generated electrostatic force may cause the metal catalyst ions 650 to gather toward the surface of the electrolyte solution 630. The metal catalyst ions 650 gathered toward the surface of the electrolyte solution 630 may exhibit electrostatic repulsion against each other. Then, when a voltage exceeding a threshold voltage is applied, the metal catalyst ions 650 can overcome the surface tension of the electrolyte solution 630 so that the metal catalyst ions 650 are emitted from the surface of the electrolyte solution 630. The threshold voltage means a critical voltage applied into the electrolyte solution 630, which is an upper limit voltage that metal catalyst ions 650 can exist in the electrolyte solution 630 in spite of the electrostatic repulsion against each other and the electrostatic repulsion with the electrolyte solution 630. For example, when the distance between the electrolyte solution 630 including nickel catalyst ions and the tip 610 formed of tungsten is about 50 μm, the threshold voltage may be about several tens of volts.
As illustrated in
Referring to
The external power source 990 applies a voltage between the tip 910 and the electrolyte solution 930 while the tip 910 is immersed into the electrolyte solution 930. When the voltage is applied and an electric field is formed between the tip 910 and the electrolyte solution 930, the metal catalyst ions 950 in the electrolyte solution 930 are attached to the tip 910 and then reduced or oxidized to become the metal catalyst atoms on the tip 910.
Referring to
In one embodiment, a reaction gas 1110 including hydrocarbon is introduced onto the catalyst particles 350, 850 and 1050 to form CNTs 1130 from the catalyst particles 350, 850 and 1050. The hydrocarbon may include monoxide, acetylene, ethylene, ethane, methane, propane, or a combination thereof. The method for forming the CNTs 1130 may be carried out by a chemical vapor deposition (CVD) process using, for example, heat, plasma or microwave as an energy source.
The reaction gas 1110 including the hydrocarbon is dissolved on the catalyst particles 350, 850 and 1050 by, for example, the heat, plasma or microwave. Carbon atoms separated from the hydrocarbon in the dissolved reaction gas 1110 diffuse into the catalyst particles 350, 850 and 1050 and the carbon atoms are flied with the catalyst particles 350, 850 and 1050. When the carbon atoms are filled beyond the solubility of carbon in the catalyst particles 350, 850 and 1050, precipitation of the carbon atoms occurs. Due to the precipitation, the carbon atoms are extracted from the catalyst particles 350, 850 and 1050. Then, the extracted carbon atoms are rearranged on the interface with the catalyst particles 350, 850 and 1050. The rearranged carbon atoms grow from the interface to form the CNTs 1130 on the tip 310, 610 and 910.
As shown in
In one embodiment, an electrode (not shown) may be positioned apart from the tips 310, 610 or 910. For example, the electrode may be disposed below the tip 310, 610 and 910. A voltage, such as an external voltage, may be applied between the tips 310, 610 and 910 and the electrode while the CNTs 1130 are being formed on the tips 310, 610 and 910. An electric field generated by the voltage may prevent the CNTs 1130 from randomly growing on the tips 310, 610 and 910. The electric filed may interact with the CNTs 1130 growing on the tips 310, 610, and 910. The electric field may change the internal dipole polarity of the CNTs 1130 and generate torque and force to align the CNTs 1130. Accordingly, the electric field may change the growth direction of the CNTs 1130 on the tips 310, 610 and 910, thus allowing the CNTs 1130 to be aligned along the electric filed.
The nanostructures other than the CNTs 1130 may be formed by the similar method as the method of forming the CNTs 1130 described with reference to
Some illustrative embodiments of the method for forming the nanostructures on the tip described with reference to
Referring to
The fluid 1370 may be introduced to a region of the tip 1310 where the nanostructures 1350 are not formed. In one embodiment, the fluid 1370 may be introduced on the tip 1310 by spraying the fluid in the form of droplets to portions of the tip 1310. The portions of the tip 1310 are the region where the nanostructures 1350 are not formed. In another embodiment, the fluid 1370 may be introduced on the tip 1310 by dipping the portions of the tip 1310 into a solution including the fluid 1370.
The fluid 1370 introduced on the tip 1310 may flow toward the nanostructures 1350 along a longitudinal direction of the tip 1310. In one embodiment, the tip 1310 may be disposed to be substantially vertical to the ground so that the fluid 1370 flows downward on the tip 1310 as a result of gravitational force. In another embodiment, an inert gas flow may be provided onto the tip 1310, thus flowing the fluid 1370 toward the nanostructures. For example, the inert gas may include nitrogen, helium, hydrogen, etc, or in combinations thereof. The inert gas flow may be generated by injecting the inert gas from the controlled gas injector into the longitudinal direction of the tip 1310. The inert gas flowing along the longitudinal direction of the tip 1310 may act a physical force to the fluid 1370, thus allowing the fluid 1370 to flow along the tip 1310.
When the fluid 1370 flows on the tip 1310, capillary force may occur at an interface between the fluid 1370 and the tip 1310. As illustrated in
Referring to
The fluid 1370 flowing on the tip 1310 may apply a physical force to the nanostructures 1350 when the fluid 1370 passes the nanostructures 1350. The physical force may be caused by the flow of the fluid 1370 and by the capillary action occurring at the interface between the fluid 1370 and the tip 1310 when the fluid 1370 flows along the tip 1310. After contacting the fluid 1370, the nanostructures 1350 may become aligned on the tip 1310 substantially in the flow direction of the fluid 1370 by the physical force from the fluid 1370.
Referring to
As described above, nanostructures can be aligned around an apex of a tip using a fluid flowing along the tip. In addition, the nanostructures aligned around the apex of the tip can have a geometric structure with a high aspect ratio that is substantially parallel to a longitudinal direction of the tip. Therefore, the nanostructures can be applied to apparatuses requiring the tip with a high aspect ratio such as, for example, atomic force microscopy (AFM) or scanning probe microscopy (SPM). In addition, the nanostructures can be applied to an electron emitter of a field emission device requiring a high electric field concentration.
The foregoing is illustrative of the present disclosure and is not to be construed as limiting thereof. Although numerous embodiments of the present disclosure have been described, those skilled in the art will readily appreciate that many modifications are possible in the embodiments without materially departing from the novel teachings and advantages of the present disclosure. Accordingly, all such modifications are intended to be included within the scope of the present disclosure as defined in the claims. Therefore, it is to be understood that the foregoing is illustrative of the present disclosure which is not to be construed as limited to the specific embodiments disclosed, and that modifications to the disclosed embodiments, as well as other embodiments, are intended to be included within the scope of the appended claims. The present disclosure is defined by the following claims, with equivalents of the claims to be included therein.