The present invention relates to an apparatus for transferring heat from a heat source to a heat sink. In particular, the invention relates to the use of a ferrofluid for heat transfer.
Many thermal management solutions have been suggested to reduce temperature (see references 1-8 at the end of the description). Current cooling approaches for thermal management like micro jet cooling and spray cooling have been widely used in electronic devices (see references 5-8). However, these techniques have some drawbacks, e.g., vibration, noise, leakage, high maintenance and high power consumption due to mechanical pumps and other moving parts. To overcome these drawbacks, researchers are trying to avoid mechanical pumps and have proposed membrane based actuators, for example (i) magnetic (ii) piezoelectric (iii) thermo-pneumatic and (iv) shape memory alloy actuators (see references 9-11). However, these techniques generally provide a pulsating flow rate, resulting in temperature fluctuations which create instabilities. There is another method in which the electric force effect is utilized for pumping conductive fluid. This approach provides a smooth flow, however, in general, the limitation is the requirement of high voltage. In addition, to find a working fluid with suitable electrical conductivity is also a big challenge.
Approximately, 40% of all foods require refrigeration, and 15% of electricity consumed is for this application (see reference 12). However, in reality less than 10% of such perishable foods are in fact currently refrigerated. It has been estimated that post-harvest losses account for 30% of total production (see reference 13). The production of food involves a significant carbon investment that is worthless if the food is then not utilised. With the concern over climate change, global warming and energy costs, it is important to focus on significant reductions in carbon emissions and energy use. A cold chain temperature is stabilised in supermarkets in cities. However, there is no strong cold chain link to the consumer, resulting in spoiling of foods.
In addition, some diseases like polio are challenging because of the sensitive nature of vaccines to temperature. These vaccines spoil if not kept at a precise temperature all the time from manufacturer to patient. Unfortunately, in many remote areas of the developing world, there is an absence of infrastructure and electricity to maintain a temperature controlled system. As a result, numerous lifesaving vaccines spoil before their use. Therefore, there is an urgent need for an energy efficient temperature controlled system.
Recently, Rogers Corporation's power electronics solutions group has released new cooling system called “Curamik® CoolPerformance Plus” for laser diodes (see reference 14). They have used ceramic aluminum nitrate isolation layers to separate cooling water channels from the electrical contacts of laser diodes. This system can dissipate large amounts of heat and provide reliable thermal management for high-power laser diodes and other heat-generating optical devices.
Asus' water cooled gaming laptops (GX700) are already in the market. However, the water-cooling system is not particularly portable and the water-cooling dock containing all of the liquid-cooling components can become undocked from the laptop via quick-disconnects (see reference 15). This system comprises two radiators and fans under vents, along with a pump and reservoir. It is therefore extremely bulky.
A paper available on ResearchGate entitled “Potential of enhancing a natural convection loop with a thermomagnetically pumped ferrofluid” by Eskil Aursand et al. describes a cooling apparatus in which a conduit filled with ferrofluid is arranged to transfer heat from a heat source to a heat sink wherein an electromagnet is provided around the heat source.
It is an aim of the present invention to provide an improved or at least alternative apparatus for transferring heat from a heat source to a heat sink for one or more of the aforementioned applications.
In accordance with a first aspect of the invention there is provided an apparatus for transferring heat from a heat source to a heat sink. The apparatus comprises:
a conduit containing a ferrofluid which comprises a plurality of magnetic nanoparticles; a first portion of the conduit being thermally coupleable to the heat source and a second portion of the conduit being thermally coupleable to the heat sink; and
a magnetic element arranged to provide a magnetic field to the ferrofluid;
wherein the magnetic element is located upstream of the first portion to drive a flow of the ferrofluid in the direction of the heat source.
Thus, embodiments of present invention provide an apparatus for transferring heat from a heat source to a heat sink using a thermomagnetically pumped ferrofluid which does not require an external pumping device and therefore it is mechanically stable, vibration-free and maintenance free. Notably, no additional energy, other than waste heat which is dissipated, is consumed in this proposed self-pumped cooling system. More specifically, the apparatus is configured to exploit a thermomagnetic pumping force induced by heat from the heat source and controlled by the magnetisation of the ferrofluid. A particular advantage is that the apparatus is self-regulating because a larger temperature gradient between the heat source and heat sink will result in a decrease in magnetisation of the ferrofluid which in turn will cause a driving force for fluid motion to increase thereby pumping the ferrofluid faster which will in turn reduce the temperature gradient.
A particular advantage of locating the magnetic element upstream of the first portion (and therefore upstream of the heat source) is that the ferrofluid further upstream of the region of the magnetic element will be relatively cool (and therefore more magnetised) and the ferrofluid downstream of the magnetic element will be relatively hot (and therefore less magnetised) due to the presence of the heat source and this temperature gradient will help to drive a flow of the ferrofluid in the direction of the heat source (since the more magnetised cool ferrofluid will have a stronger attraction to the magnetic field than the less magnetised hot ferrofluid). Furthermore, this design means that the magnetic element can be placed in close proximity to the conduit (for maximum magnetisation of the ferrofluid) whilst also allowing the heat source to be placed in close proximity to the conduit (for optimum heat transfer). The location of the magnetic element upstream of the heat source also ensures that the space available for the heat source is not restricted due the presence of the magnetic element.
The magnetic element may be located in a region of the conduit adjacent to the first portion.
In some embodiments, multiple conduits may be employed, each containing a ferrofluid which comprises a plurality of magnetic nanoparticles, and each having a first portion thermally coupleable to the heat source and a second portion thermally coupleable to the heat sink. Two or more of the conduits may be stacked, nested, aligned, concentric, adjacent or level with each other. In some embodiments, an array of conduits may be provided.
The (or each) conduit may be configured as a loop, a helix or a spiral. The (or each) loop, helix or spiral may be circular, oval, square, triangular, rectangular or shaped as another polygon or regular or irregular shape. In use, the (or each) conduit may provide a path for the ferrofluid that is substantially horizontal.
The apparatus may further comprise a temperature sensor configured to monitor the temperature of the heat source; and a control system configured to adjust the magnetic field provided to the ferrofluid to thereby adjust a cooling rate based on the temperature of the heat source. Thus, further control of the cooling rate or pump rate of the system may be provided in addition to the self-regulating nature of the ferrofluid itself. This additional degree of control may be advantageous in applications where it is desirable to maintain the heat source within a pre-defined temperature range. In which case, if the cooling rate was not manipulated by the control system, the ferrofluid may continue to cool the heat source below a minimum level.
The magnetic element may be constituted by a permanent magnet or an electromagnet.
In the case of a permanent magnet, the control system may be configured to move the permanent magnet towards or away from the ferrofluid to thereby control the magnetic field provided to the ferrofluid. The control system may comprise a movable stage configured for moving the permanent magnet.
In the case of an electromagnet, the control system may be configured to adjust current flowing through a solenoid wire to thereby control the magnetic field provided to the ferrofluid.
The apparatus may further comprise a chamber having an outer portion and an inner portion. The inner portion may be configured to accommodate the heat source. The outer portion may be configured to accommodate the heat sink.
The first portion of the conduit may be arrange to be opposite the second portion of the conduit such that the heat source is arranged to be opposite the heat sink.
In a particular embodiment, the heat source may be arranged centrally within the inner portion of the chamber and one or more heat sinks may be arranged in the outer portion of the chamber.
In another embodiment, both the heat source and the heat sink may be provided within the inner portion of the chamber.
The chamber may comprise a lid for securing the heat source there-within.
The magnetic nanoparticles may comprise MnZn Ferrite and/or Iron Nickel Chromium alloy. More specifically, the magnetic nanoparticles may comprise Mn0.4Zn0.6Fe2O4 and/or (Fe70Ni30)100-xCrx, where x is from 0 to 7.0. For example, the nanoparticles may comprise (Fe70Ni30)95Cr5.
The magnetic field may be static or dynamic.
The heat source may be constituted by an electronic device, a micro-electromechanical system (MEMS); a vaccine; an engine; a solar panel; food or drink.
Applications are plentiful and include the fields of automobiles, aeroplanes, ships, spacecraft, consumer devices, cold chain storage, defense and domestic or commercial buildings etc.
The heat sink may comprise air, water, sea, ice, dry ice or another fluid.
The apparatus may be designed to provide a desired performance based on a load provided by the heat source; a temperature of the heat sink; a strength of the magnetic field; a shape or configuration of the apparatus; a shape, diameter and number of conduits; a size, type and density of the magnetic nanoparticles; and properties of a base fluid comprised in the ferrofluid.
Embodiments of the invention will now be described, by way of example only, with reference to the following drawings, in which:
Embodiments of the invention relate to apparatus for transferring heat from a heat source to a heat sink using a ferrofluid. The body force in ferrohydrodynamics (FHD) is a result of a change in a material's magnetisation with temperature in the presence of an applied magnetic field. The mechanics of such a body force depend on the properties of a colloidal suspension of ferro- or ferromagnetic single domain nanoparticles in a suitable liquid carrier or base (e.g. water, oil or kerosene) which together form a so-called ferrofluid. A ferrofluid experiences a change in magnetisation when the temperature of the ferrofluid changes. Under an applied magnetic field, larger magnetisation in a low temperature region compared to the magnetisation in a high temperature region, can produce a driving force inducing flow of the ferrofluid without an external pump. This phenomenon can therefore be used for a heat transfer in a range of cost-effective applications as will be described in more detail below.
In an embodiment of the invention, MnZn ferrite nanoparticles, synthesized by a hydrothermal method which comprised first functionalizing the nanoparticles by oleic acid and ammonium hydroxide, and then dispersing them into water to make the ferrofluid. The average diameter of the nanoparticles suspended in the ferrofluid was measured by a transmission electron microscope to be approximately 11 nm.
The magnetic properties of the nanoparticles were measured using a physical property measurement system (PPMS, EverCool-II Quantum Design) and
As can be seen from
In light of these results, the applicant proposes tuning the Curie temperature of the nanoparticles by changing the ratio of Mn and Zn so as to achieve cooling for waste heat in different temperature ranges. In other words, the composition of the nanoparticles may be chosen for a specific application.
In another embodiment, Fe—Ni based nanoparticles were developed in a high energy ball milling process for use in a ferrofluid. The nanoparticles were added along with oleic acid and ammonium hydroxide into a vial and milled for 10 hours to provide coated nanoparticles which were then dispersed in silicone oil, oleyl-amine and octadecane to form the ferrofluid. Accordingly, experiments were performed using a ferrofluid of (Fe70Ni30)95Cr5 nanoparticles and oleic acid.
In accordance with a first embodiment of the present invention there is provided an apparatus 10 for transferring heat from a heat source to a heat sink as illustrated in
In this embodiment, the conduit 12 is constituted by a circular polymer tube having a 5.2 mm inner diameter and a 60 cm circumference. The conduit 12 is configured as a circular loop lying in a horizontal plane (to avoid a buoyancy effect) and a spirit level was used to verify this. The heat source 20 (also known as a heat load) was an electric heater made by Kanthal wires and the heat sink 24 was in the form of an ice bath. The heat source 20 and heat sink 24 were located at opposite portions of the conduit 12. The magnetic element 26 was in the form of a permanent magnet providing a maximum magnetic field of 0.3 T. The magnetic element 26 was positioned close to an upstream end of the heat source 20.
A temperature data logger and memory card (not shown) were used to record the temperature of the heat source 20 against time. An initial temperature of the heat source 20 was selected by tuning the power via the current through the Kanthal wire and voltage supply using a Keithley power supply (Model: 2231 A-30-3). Experiments were carried out for heat loads 20 of 3.25 W, 4.4 W and 5.75 W which corresponded to waste heat at a temperature of 64° C., 74° C. and 87° C., respectively.
For modelling purposes, COMSOL Multiphysics simulation software version 4.4 was used with a finite element method and normal mesh. A value of magnetic susceptibility in the model was calculated from the magnetic susceptibility of the magnetic nanoparticles 16 and the volume concentration of the nanoparticles 16 in the ferrofluid 14. Water is a diamagnetic material and a typical value of volume magnetic susceptibility was ˜−9.0×10−6. The Navier-Stokes equation was used to describe the behavior of incompressible and viscous laminar flow of the ferrofluid 14 inside the conduit 12. In the model, the ferrofluid 14 was assumed to be a single phase, incompressible, and Newtonian fluid. No slip boundary condition was applied to the walls of the conduit 12. The properties of the ferrofluid 14 in the models were; density ρ=1044 kg-m3, specific heat CP=1616 J-kg−1K−1, and thermal conductivity k=0.16 W-m−1K−1. For a thermal boundary condition, a constant surface temperature (273.15 K) was applied to the first portion 18 of the conduit 12 which was thermally coupled to the heat source 20 and to second portion 22 of the conduit 12 which was thermally coupled to the heat sink 24.
As will be explained in more detail below, in use, it was observed that the driving force for the ferrofluid 14 is a result of both magnetic and thermal gradients and the temperature distribution of the ferrofluid 14 can be controlled by changing the applied magnetic field. The effects of the magnetic field and load temperature on the cooling were studied and the results are presented below.
When a magnetic field is applied (
Notably, placing the magnetic element 26 upstream of and adjacent to the heat source 20 means that the ferrofluid 14 further upstream of the magnetic element 26 will be relatively cool (and therefore more magnetised) and the ferrofluid 14 downstream of the magnetic element 26 will be relatively hot (and therefore less magnetised) due to the presence of the heat source 20 and this temperature gradient will help to drive the flow of the ferrofluid 14 in the direction of the heat source 20 (since the more magnetised cool ferrofluid 14 will have a stronger attraction to the magnetic field than the less magnetised hot ferrofluid 14).
In all cases, the temperature of the ferrofluid 14 increased during approximately the first 5 minutes and thereafter the temperature levelled off but the value at which the temperature levelled off was different depending on the magnetic field. As expected, the highest temperature (of about 74° C.) was recorded for the case where no magnetic field was applied and therefore no cooling was induced. When a magnetic field of 0.2 T was applied the temperature plateaued at about 65° C., when a magnetic field of 0.25 T was applied the temperature plateaued at about 60° C., and a magnetic field of 0.3 T was applied the temperature plateaued at about 55° C. In all cases, the experimental results corresponded well with the simulated results.
From the above it is evident that the temperature of the heat source 20 drops with increasing magnetic field, which indicates that thermomagnetic convection, induced by the magnetic field, increases with increasing magnetic field. The combination of a temperature gradient and an applied magnetic field, thus, results in thermomagnetic convection.
As explained earlier, the magnetisation of the ferrofluid 14 decreases with increasing temperature such that the ferrofluid 14 in the first portion 18 of the conduit 12 (adjacent the heat source 20) possesses less magnetisation than in other portions of the conduit 12. Also, the magnetisation of the magnetic nanoparticles increases with increasing magnetic field. Accordingly, the volume force (FM) depends directly on the applied magnetic field and therefore a higher magnetic field results in a larger amount of cooling. In both the experiments and the simulation, with non-zero magnetic field, the temperature profiles exhibit transient behavior (marked by an ellipse in
The temperature difference (of the heat source 20) after 25 minutes, for both experiments and simulation, are plotted in
More specifically, for an initial temperature of 64° C., a reduction of 16° C. was observed through experiment (17° C. through simulation). For an initial temperature of 74° C., a reduction of 17° C. was observed through experiment (18.6° C. through simulation). For an initial temperature of 87° C., a reduction of 21° C. was observed through experiment (23.8° C. through simulation).
Thus, both the experimental and simulated results indicate greater cooling with higher initial temperature. Accordingly, such apparatus in accordance with embodiments of the invention possess an attractive self-pumping and regulating feature. However, the temperature limit of such an apparatus will be limited to the boiling temperature of the ferrofluid 14.
To examine the effect of volume fraction of the magnetic nanoparticles, ferrofluids 14 with 0%, 3%, 5%, 7% and 10% of magnetic nanoparticles were prepared in water and an initial temperature of the heat source 20 was selected to be 74° C.
In
In
In
In all cases, after applying the magnetic field, a quick drop in temperature was observed. The temperature drop (cooling) in (a), (b) and (c) was approximately 28° C., 24° C. and 20° C., respectively. Interestingly, the temperature drop in every cycle was almost constant for every fixed initial temperature. When the magnetic field was removed, the temperature of heat source 20 again increased to the initial temperature and the steady state was obtained. The cooling (ΔT) increased from ˜20° C. to ˜28° C., when the initial temperature of the heat source 20 was changed from 64° C. to 87° C. Importantly, the cooling is relatively fast with the change in temperature occurring within 2 to 3 minutes. Hence, it has been demonstrated that pumping and cooling can be controlled by the application or removal the magnetic field.
However, the performance of apparatus according to embodiments of the invention depends on a number of parameters. These parameters are not limited to a specific composition of nanoparticles, the strength of the magnetic field, the magnetic fluid concentration and base fluid properties. In addition, the size and shape of the apparatus 10, conduit 12 materials and its properties, the size and temperature of the heat sink 24 and the physical properties of the heat sink 24 may all need to be adjusted according to a particular application.
In this case, the initial temperature without the magnetic field was fixed at 78° C. and after achieving a steady state, a magnetic field of 0.3 T was applied. After applying this magnetic field, a quick drop in temperature similar to that in the circular setup was observed. However, in this instance, the temperature drop every time the magnetic field is applied varies, unlike for the circular conduit. Also, when the magnetic field is not applied, the steady state temperature in this set-up is not constant and increases from 78° C. to 88° C.
These results suggest that magnetic cooling can be achieved using a square-shaped conduit but that a circular shape is better to obtain a more controlled and larger cooling effect.
It is believed that the cooling performance of the apparatus was reduced in this instance because a boundary condition is different at the corners of the square cross-section of the conduit.
In addition to the shape of the conduit 12, the material of the conduit 12 may be changed to suit a particular application. For example, the conduit may comprise copper, quartz, plastic etc. However, it will be understood that a material that is a good thermal conductor is desirable.
Experiments were conducted for different positions of the heat sink 24 and it was determined that locating the heat sink 24 opposite to the heat source 20 gave the best performance.
It was also determined that a decrease in the size of the heat sink 24 will decrease performance by decreasing the observed change in temperature ΔT.
If the heat source 20 temperature is greater than room/ambient temperature, then the proposed cooling apparatus will work even without a heat sink 24 (i.e. wherein the heat sink is effectively room/ambient temperature). However, in this case the observed change in temperature ΔT will be less than the value obtainable with a heat sink 24 of a lower than room/ambient temperature.
In practice, the heat sink 24 can be chosen to provide the required cooling temperature and the heat sink 24 temperature can vary depending on the cooling medium used (e.g. air, water, sea, ice, dry ice or another fluid).
A water-based ferrofluid 14 can be used only up to the boiling temperature of water. If the heat source 20 temperature is higher than the boiling temperature of water, the magnetic nanoparticles should be dispersed in another fluid which has a higher boiling temperature (e.g. kerosene, amines etc.).
Low density fluid is believed to provide better cooling as it is less viscous and flows more easily.
The magnetic element 26 may be in the form of a permanent magnet as described above or may comprise an electromagnet (having a solenoid through which current is passed to generate a magnetic field).
The size of the magnetic element 26 and therefore the size of the section of the conduit 12 exposed to the magnetic field will also influence the amount of cooling by the apparatus.
Six circular loop conduits 42 containing ferrofluid (including a plurality of magnetic nanoparticles as described above) are provided, three of which are positioned in a spaced and horizontally stacked arrangement on opposite sides of the heat source 38 such that they each have a first inner portion thermally coupled to the heat source 38 and a second outer portion thermally coupled to one of the heat sinks 40.
Six magnetic elements 44 are arranged to provide a magnetic field to the ferrofluid in each of the six conduits 42 and are located upstream of the first inner portions of each conduit 42 to drive a flow of the ferrofluid in the direction of the heat source 38. The magnetic elements 44 are in the form of permanent magnets positioned close to an upstream end of the heat source 38. Each of the magnetic elements 44 is mounted on a stage 46 which is configured to move the magnetic elements 44 either closer towards the first inner portions of the conduits 42 or further away therefrom to vary the magnetic field on the ferrofluid within the conduits 42.
A thermocouple 48 is located close to the heat source 38 and is arranged to drive a control system 50 to move the stage 46 to adjust the position of the magnetic elements 44 relative to the conduits 42 to vary the amount of cooling. The control system 50 may be configured to maintain the heat source 38 within a desired temperature range. If the temperature measured by the thermocouple 48 deviates from the desired temperature range, the stage 46 will automatically move the magnetic elements 44 closer to or further away from the conduits 42 to alter the amount of cooling. To increase the cooling, the magnetic elements 44 will be moved closer to the conduits 42, on the other hand, to decrease the cooling, the magnetic elements 44 will be moved away from the conduits 42. By changing the distance of the magnetic elements 44 from the conduits 42 the effective magnetic field on the ferrofluid within each conduit 42 is changed and therefore the flow rate of the ferrofluid is also changed thereby altering the amount of cooling.
There are many objects which need to be maintained at a particular temperature and for which cooling to lower temperatures may be disadvantageous. The present embodiment can therefore be employed to control the temperature of such objects within an acceptable temperature window.
Furthermore, instead of the stacked circular conduit set-up of
More specifically,
Three concentric circular loop conduits 72 containing ferrofluid (including a plurality of magnetic nanoparticles as described above) are provided. These are positioned in a spaced and horizontally concentric arrangement centred within the inner container 64 such that they each have a first portion thermally coupled to the heat source 68 and a second portion thermally coupled to the heat sink 70.
A single large magnetic element 74 is arranged to provide a magnetic field to the ferrofluid in each of the three conduits 72 and is located upstream of the first portions of each conduit 42 to drive a flow of the ferrofluid in the direction of the heat source 68. The magnetic element 74 is in the form of a permanent magnet positioned close to an upstream end of the heat source 68. The magnetic element 74 is mounted on a stage 76 which is configured to move the magnetic element 74 either closer towards the first portions of the conduits 72 or further away therefrom to vary the magnetic field on the ferrofluid within the conduits 72.
A thermocouple 78 is located close to the heat source 68 and is arranged to drive a control system 80 to move the stage 76 to adjust the position of the magnetic element 74 relative to the conduits 72 to vary the amount of cooling. The control system 80 may be configured to maintain the heat source 68 within a desired temperature range. If the temperature measured by the thermocouple 78 deviates from the desired temperature range, the stage 76 will automatically move the magnetic element 74 closer to or further away from the conduits 72 to alter the amount of cooling. To increase the cooling, the magnetic element 74 will be moved closer to the conduits 72, on the other hand, to decrease the cooling, the magnetic element 74 will be moved away from the conduits 72. By changing the distance of the magnetic element 74 from the conduits 72 the effective magnetic field on the ferrofluid within each conduit 72 is changed and therefore the flow rate of the ferrofluid is also changed thereby altering the amount of cooling.
A single helical loop conduit 102 containing ferrofluid (including a plurality of magnetic nanoparticles as described above) is provided. The conduit 102 is positioned centrally within the inner container 94 such that first portions of the multiple windings of the conduit 102 are thermally coupled to the heat source 98 and second portions of the multiple windings of the conduit 102 are thermally coupled to the heat sink 100.
A single large magnetic element 104 is arranged to provide a magnetic field to the ferrofluid in each of the windings of the conduit 102 and is located upstream of the first portions of each winding to drive a flow of the ferrofluid in the direction of the heat source 98. The magnetic element 104 is in the form of a permanent magnet positioned close to an upstream end of the heat source 98. The magnetic element 104 is mounted on a stage 106 which is configured to move the magnetic element 104 either closer towards the first portions of the conduit 102 or further away therefrom to vary the magnetic field on the ferrofluid within the conduit 102.
A thermocouple 108 is located close to the heat source 98 and is arranged to drive a control system 110 to move the stage 106 to adjust the position of the magnetic element 104 relative to the conduit 102 to vary the amount of cooling. The control system 110 may be configured to maintain the heat source 98 within a desired temperature range. If the temperature measured by the thermocouple 108 deviates from the desired temperature range, the stage 106 will automatically move the magnetic element 104 closer to or further away from the conduit 102 to alter the amount of cooling. To increase the cooling, the magnetic element 104 will be moved closer to the conduit 102, on the other hand, to decrease the cooling, the magnetic element 104 will be moved away from the conduit 102. By changing the distance of the magnetic element 104 from the conduit 102 the effective magnetic field on the ferrofluid within each winding of the conduit 102 is changed and therefore the flow rate of the ferrofluid is also changed thereby altering the amount of cooling.
It will be understood that apparatus according to embodiments of the invention may be configured for many different uses and for cooling for a range of different heat source temperatures.
Conventional electronic components are designed to operate over a specified temperature range with upper limits generally set at 70° C. for commercial applications, 85° C. for industrial applications, and 125° C. for military applications. An increase in temperature beyond the upper limit of an electronic device is a major cause of electronic failure.
An apparatus as described above in accordance with any of the embodiments above may be used with a ferrofluid containing Mn0.4Zn0.6Fe2O4 magnetic nanoparticles dispersed in water would be suitable to cool the electronic devices for commercial and industrial applications since these have been demonstrated to cool from 87° C. to below 50° C.
Furthermore, an apparatus as described above in accordance with any of the embodiments above may be used with a ferrofluid containing Fe3O4 nanoparticles dispersed in oil to cool an electronic device for a military application from 160° C. to below 110° C. For example,
In addition, it has been found that an apparatus as described above in accordance with any of the embodiments above may be used with a ferrofluid containing (Fe70Ni30)100-xCrx (where x=1 to 3) magnetic nanoparticles to cool a heat source from above 165° C. to below room temperature.
However, the application of embodiments of the invention are not limited to the cooling of electronic devices. On the contrary, embodiments of the invention have the potential to cool any object with appropriate design of the apparatus and selection of a suitable ferrofluid.
For example, Mn0.3Zn0.7Fe2O4 magnetic nanoparticles are suitable for use in apparatus according to embodiments of the invention if the heat source temperature is in the range of 5 to 15° C. Accordingly, a 5% concentration of such magnetic nanoparticles, coated with oleic acid in an aqueous medium can be employed for cold chain storage.
Also, (Fe70Ni30)100-xCrx, where x is from 0 to 7.0 (e.g. from 0.1 to 7.0) magnetic nanoparticles having a Curie temperature of from 125° C. to −58° C. are suitable for use in apparatus according to embodiments of the invention for from above room temperature to below room temperature applications. A particular type of this nanoparticle that may be mentioned herein are (Fe70Ni30)95Cr5 magnetic nanoparticles that have a Curie temperature of −15° C., which are suitable for use in apparatus according to embodiments of the invention for below room temperature applications such as cold chain storage and vaccine cooling.
In general, apparatus according to embodiments of the invention may be configured for cooling applications in electronic devices, lasers, laptops, computers, solar panels, buildings, vehicles (including automobiles, airplanes, spacecraft and ships), cold chain storage (e.g. for food or drink) and medical applications (e.g. for vaccine storage).
It is also noted that apparatus according to embodiments of the invention are particularly useful for applications where maintenance is difficult, such as in spacecraft or satellites because an external pump (having moving mechanical parts) is not required. Furthermore, embodiments of the invention could be used to overcome recent problems due to overheating of solar panels by effectively controlling excessive temperature. In addition, embodiments of the invention could be used, for example, to cool engines in ships, whereby waste heat from the engine will constitute the heat source and sea water may constitute the heat sink.
Embodiments of the invention utilise a magneto-thermal force for pumping fluids to cool objects. It has been observed that magnetic nanoparticles dispersed in a ferrofluid change their magnetisation at high temperatures and the thermomagnetic convection for different initial temperatures and applied magnetic fields have been characterised. It has been demonstrated the combination of waste heat and applied magnetic field drive the ferrofluid in a self-regulating manner to transfer the waste heat to heat sink. It has also been found that locating the magnetic element upstream of the heat source provides the most effective driving force.
It will be noted that in embodiments of the apparatus many parameters may be varied to suit a particular temperature cooling requirement or application. For example, the type and concentration of magnetic nanoparticles, the type of base fluid for the ferrofluid, the number, size, shape and arrangement of the conduits, the properties of the heat sink and the magnetic field strength of the magnetic element may all be selected for a particular application.
Embodiments of the invention are believed to be energy efficient, cost-effective, reliable, portable and environmentally friendly, without requiring an external pump (causing vibration and noise) and without compromising on speed, effectiveness, quality and safety.
Further information relating to embodiments of the invention can be found in the following publications, incorporated herein by reference:
Energy efficient magnetocaloric materials for magnetic cooling have attracted intense research interest due to unsustainable energy consumption and limitations of current cooling technologies. A well-known milestone in magnetic cooling was the development of a compressor free wine cooler based on magnetic cooling, developed by Haier, BASF and Astronautics Corporation. Magnetic cooling is potentially very environmentally friendly because it has already been shown to use 35% less power than conventional cooling and it does not use ozone layer depleting hydrofluorocarbons. In addition, magnetic cooling is also a low noise and low vibration technology, which is a further significant advantage over conventional technologies.
The magnetocaloric effect (MCE) is the change in temperature of a material due to the adiabatic application or removal of an external magnetic field. This temperature change is related to the magnetic entropy change (ΔSM). Generally, MCE is large in the vicinity of the Curie temperature (TC), where the magnetic spins undergo an order-disorder phase transition.
Typically, bulk magnetocaloric materials have been developed for cooling systems. The magnetocaloric effect in nanostructured materials has received considerable interest recently because they possess additional advantages. These nanomaterials can be useful for active magnetic cooling devices, microfluidic reactors and other systems. Slow heat transfer in bulk solids is one of the most difficult issues which diminish the efficiency of thermal management systems. The dispersion of magnetic nanoparticles in a suitable fluid can solve this challenge, as the large surface area of nanoparticles and their dispersion in fluid results in better thermal contact, and therefore faster heat exchange, compared to bulk systems. Furthermore, such ferrofluids can be used for self-pumping, automatic magnetic cooling.
In an aspect of the invention, there is provided, a composition comprising nanoparticles of the formula (Fe70Ni30)100-xCrx, where x is from 0 to 7.0.
Embodiments of this aspect may include compositions where:
(a) x may be from 0.5 to 7.0, such as from 2.5 to 5.5, such as 5.0;
(b) the nanoparticles may have an average particle size of from 5 nm to 20 nm, such as from 8 nm to 15 nm, optionally wherein the nanoparticles have an average particle size of from 9 nm to 13 nm;
(c) the nanoparticles may be coated with a coating material, which coating material may, in certain embodiments, be selected from one or more of the group consisting of oleic acid, ammonium hydroxide, inorganic oxides, and polymeric materials, optionally wherein the coating material contains from oleic acid and ammonium hydroxide (e.g. the coating material may contain from 50 to 95 wt % oleic acid and from 5 to 50 wt % ammonium hydroxide, such as from 70 to 85 wt % oleic acid and from 15 to 30 wt % ammonium hydroxide, optionally wherein the coating material contains 80 wt % oleic acid and 20 wt % ammonium hydroxide);
(d) when a coating material is present, the wt:wt amount of the coating material relative to the nanoparticles may be from 1:9 to 1:1 and/or the coated nanoparticles have an average particle size of from 10 nm to 30 nm, such as from 15 nm to 25 nm.
Compositions of the formula (Fe70Ni30)100-xCrx mentioned herein may have one or more of the following properties:
(a) a Curie Temperature of from 215 to 398 K when subjected to an applied magnetic field (μoH) of 5 T; and/or
(b) a magnetic entropy of from 1.11 to 1.58 J/kgK when subjected to an applied magnetic field (μoH) of 5 T; and/or
(c) a relative cooling power of from 306 to 548 J/kg when subjected to an applied magnetic field (μoH) of 5 T.
Compositions of the formula (Fe70Ni30)100-xCrx may be particularly suited for use in magnetic cooling. Thus, in a further aspect of the invention, there is provided a ferrofluid comprising:
a liquid carrier; and
nanoparticles coated with a coating material, wherein the nanoparticles have the formula (Fe70Ni30)100-xCrx, where x is from 0 to 7.0.
It will be appreciated that the nanoparticles of the formula (Fe70Ni30)100-xCrx as disclosed hereinabove may use the same coating materials and may have the same properties as described above.
Suitable liquid carriers may be selected from one or more of the group consisting of oleic acid, silicone oil, oleyl-amin, octadecane, and water.
In the ferrofluid, the coated nanoparticles may be present in an amount of from 1 to 8 vol % in the ferrofluid. For example, from 3 to 5 vol % of the ferrofluid, such as 5 vol %.
In yet a further aspect of the invention, nanoparticles having the formula (Fe70Ni30)100-xCrx may be prepared by a method comprising the step of high energy ball milling elemental iron, nickel and chromium together in a suitable weight:weight ratio to provide nanoparticles having the formula (Fe70Ni30)100-xCrx, where x is from 0 to 7. Said method may also comprise a further step of coating the nanoparticles with a coating material mentioned hereinbefore.
It will be appreciated that nanoparticles of the formula (Fe70Ni30)100-xCrx or a ferrofluid containing the same may, in yet further aspects of the invention, be used in magnetic cooling.
The effect of alloying Fe70Ni30 with Cr on magnetic phase transition temperature (TC) and magnetocaloric properties of alloy nanoparticles has been investigated and has been shown to provide a number of advantages over other materials. In particular, the iron-nickel-chromium nanoparticles surprisingly maintain useful magnetic properties over a wide range of Curie temperatures, while being relatively inexpensive to manufacture. In addition, it is believed that the use of chromium may improve the corrosion-resistance of the nanoparticles disclosed herein.
Thus, there is provided a composition comprising nanoparticles of the formula (Fe70Ni30)100-xCrx, where x is from 0 to 7.0.
The numbers 70, 30, 100−x and x when used in the above-mentioned formula refer to weight percentages. Thus, “Fe70Ni30” refers to the use of 70 wt % elemental iron relative to 30 wt % elemental nickel in all compositions used herein. As dictated by the above-mentioned formula, the actual amount of iron and nickel with respect to chromium in compositions of the current formula will depend on the amount of chromium present in the composition. For example, in a composition having the formula (Fe70Ni30)99Cr1, there is provided 69.3 wt % of elemental iron, 29.7 wt % of elemental nickel (maintaining a 70 wt % iron relative to 30 wt % nickel) and 1 wt % of elemental chromium.
As noted above, chromium may form from 0 wt % to 7.0 wt % of the nanoparticles when taken together with the amount of iron and nickel only. While the six compositions disclosed herein: Fe70Ni30, (Fe70Ni30)99Cr1, (Fe70Ni30)97Cr3, (Fe70Ni30)95Cr5, (Fe70Ni30)94Cr6, and (Fe70Ni30)93Cr7, referred to herein as Cr0, Cr1, Cr3, Cr5, Cr6 and Cr7, respectively, make use of an integer value for “x”, fractional values may also be used. For example, “x” may be 0.5, 0.7, 1.25, 3.5, 4.6 and the like.
Suitable values for x may be from 0.5 to 7.0 (e.g. from 1.0 to 7.0), such as from 2.5 to 5.5, such as 5.0.
As disclosed in the experimental section below, the nanoparticles of the current application may have properties that are comparable to, or better than, other nanoparticles that may be suitable for use in magnetic cooling applications. In particular, the nanoparticles disclosed herein may have:
(a) the nanoparticles have a Curie Temperature of from 215 to 398 K when subjected to an applied magnetic field (μoH) of 5 T; and/or
(b) the nanoparticles have a magnetic entropy of from 1.11 to 1.58 J/kgK when subjected to an applied magnetic field (μoH) of 5 T; and/or
(c) the nanoparticles have a relative cooling power of from 306 to 548 J/kg when subjected to an applied magnetic field (μoH) of 5 T.
The nanoparticles having the formula (Fe70Ni30)100-xCrx may have an average particle size of from 5 nm to 20 nm, such as from 8 nm to 15 nm. A particular average particle size that may be mentioned herein may be from 9 nm to 13 nm. Unless otherwise stated the average particle sizes may be estimated based on the x-ray diffraction patterns of the nanoparticles as calculated by the Scherrer formula after subtracting the instrumental line broadening. Additionally or alternatively, the average particle size may be calculated using bright field transmission electron micrography.
As discussed in more detail in the experimental section, the nanoparticles of (Fe70Ni30)100-xCrx disclosed herein (e.g. where x=1, 3, 5, 6 and 7) exhibits a second order magnetic phase transition that is tunable from ˜438 K to ˜215K (see Table 1 below). The wide Curie temperature distribution and therefore high RCP, is consistent with the asymmetric nature of the 111 diffraction peak in x-ray diffraction, which implies that the alloys exhibit a range of lattice parameters due to the process of ball milling. Without wishing to be bound by theory, this lattice distribution gives a high distribution of exchange interaction, which leads to a distribution of TC. The reduction in TC and ΔSM with increasing Cr % is related to the reduction of total exchange energy due to the antiferromagnetic nature of Cr.
Engelbrecht et al. reported that for practical cooling systems, a material with a broad peak in entropy change (large δTFWHM) provides significantly higher cooling power than a material with a sharp peak.20 The cooling power for a material with low ΔSM and high δTFWHM is greater than that of a material with high ΔSM and low δTFWHM. Thus, for a magnetic regenerator, a broad temperature distribution of MCE is more attractive than sharp ΔSM peaks.
One of the main factors that will enable or inhibit the commercial exploitation of a magnetic material is its cost. The cost of the disclosed materials (Cr1, Cr3, Cr5, Cr6 and Cr7) and other magnetocaloric materials were estimated based upon the cost of the pure elements used to manufacture said nanoparticles (see Table 1). The material cost of the Fe—Ni—Cr nanoparticles disclosed herein is only about 2% of the cost of pure Gd. Very recently, a transition metal based high entropy alloy NiFeCoCrPdX was introduced as a promising magnetocaloric material. The material cost of the Fe—Ni—Cr disclosed herein is about 0.3% of the cost of NiFeCoCrPd0.50. In addition, (Fe70Ni30)95Cr5 exhibits higher ΔSM (123%) and RCP (180%) compared to NiFeCoCrPd0.25, while the TC is almost the same. Table 1 shows the values of ΔSM, RCP and cost of the nanoparticulate alloys disclosed herein with respect to other magnetocaloric materials.
As noted herein, the nanoparticles having the formula (Fe70Ni30)100-xCrx disclosed above may be particularly suitable for use in magnetic cooling and may therefore be used in the apparatus disclosed herein. As noted above, the nanoparticles may achieve more effective cooling when dispersed within a fluid. In order to provide a more effective dispersion within a fluid, the nanoparticles may be coated with a suitable coating material. Suitable coating materials that may be mentioned herein include, but are not limited to, oleic acid, ammonium hydroxide, inorganic oxides, polymeric materials and combinations thereof. In certain embodiments that may be mentioned herein, the coating material may contain oleic acid and ammonium hydroxide, for example the coating material may have from 50 to 95 wt % oleic acid and from 5 to 50 wt % ammonium hydroxide, such as from 70 to 85 wt % oleic acid and from 15 to 30 wt % ammonium hydroxide, (e.g. 80 wt % oleic acid and 20 wt % ammonium hydroxide).
When the nanoparticles are coated with a coating material, the wt:wt amount of coating material relative to the nanoparticles may be from 1:9 to 1:1. Coated nanoparticles may have an average particle size of from 10 nm to 30 nm, such as from 15 nm to 25 nm.
As noted above, in order to provide useful cooling effects, the nanoparticles of (Fe70Ni30)100-xCrx (whether coated or uncoated) may be dispersed within a fluid carrier to provide a ferrofluid. As such, the current invention also relates to the provision of a ferrofluid comprising a liquid carrier and nanoparticles having the formula (Fe70Ni30)100-xCrx, where x is from 0 to 7.0. In certain embodiments herein, the nanoparticles may be coated with a coating material as described hereinbefore.
As will be appreciated, the ferrofluid may make use of any suitable liquid carrier. Such carriers include, but are not limited to, oleic acid, silicone oil, oleyl-amin, octadecane, water and combinations thereof. It will be appreciated that the liquid carrier may contain additional components that may modify the properties of the carrier, for example to increase the boiling point, decrease the freezing point and/or modify the flow dynamics of the carrier. Suitable additives are well known.
Any suitable concentration of the nanoparticles disclosed herein in the liquid carrier may be used. For example, the liquid carrier may include from 1 to 8 vol % of the nanoparticles within the liquid carrier, such as from 3 to 5 vol % (e.g. 5 vol %).
The (Fe70Ni30)100-xCrx nanoparticles disclosed herein may be manufactured by any suitable method. One suitable method comprises the step of high energy ball milling elemental iron, nickel and chromium together in a suitable weight:weight ratio to provide nanoparticles having the formula (Fe70Ni30)100-xCrx, where x is from 0 to 7. It will be appreciated that “suitable weight ratio” means that the elemental starting materials are provided in amounts that provide the desired relative proportions of said elements in the final composition. In embodiments where the composition is coated the nanoparticles may be subjected to further high energy ball milling in the presence of one or more suitable coating materials.
It will be appreciated that the nanoparticles of formula (Fe70Ni30)100-xCrx disclosed herein are suitable for magnetic cooling purposes, for example as a component part of a ferrofluid. It will also be appreciated that the nanoparticles of (Fe70Ni30)100-xCrx may be suitable for use in the apparatus disclosed hereinbefore.
Although only certain embodiments of the present invention have been described in detail, many variations are possible in accordance with the appended claims. For example, features described in relation to one embodiment may be incorporated into one or more other embodiments and vice versa.
The structure and phase of the nanoparticles were determined by X-ray diffraction (XRD) using a Bruker D8 Advance diffractometer (CuKα radiation). The composition was confirmed by energy dispersive X-ray spectroscopy using a JEOL JSM-7600F scanning electron microscope. To determine particle size, transmission electron microscopy (TEM) of nanoparticles was carried out on a JEOL 2010 TEM with an operating voltage of 200 kV. Samples for TEM were prepared by ultrasonically dispersing a small amount of powder in hexane, followed by putting a drop of the suspension on a holey carbon-coated copper grid, the sample is then dried overnight in vacuum. The magnetic properties were measured using a physical property measuring system (PPMS) (EverCool-II, Quantum Design), equipped with a vibrating sample magnetometer probe and an oven (model P527). The M (H) isotherms with field from 0 to 5 T in steps of 5K (near TC) and 10K (elsewhere) were recorded for ΔSM measurements. The isothermal magnetic entropy change due to application of magnetic field was calculated using a numerical approximation to the Maxwell equation
where ΔSM is the magnetic entropy change, T is the temperature, M is the magnetization.
High energy ball milling is a suitable technique for producing large-scale, nano- and micro sized materials. This technique is based on mechanical energy transfer created by the collision of hard phase materials with the reactants. Mechanical alloying consists of flattening, welding, fracturing and re-welding of the powder by hard grinding balls. Therefore, alloying of nanostructured powders with defined stoichiometry and crystalline order can be achieved. the high energy ball milling of Fe—Ni—Cr alloy particles was performed.
Nanoparticles of (Fe70Ni30)100-xCrx alloy were prepared by high energy planetary ball milling (FRITSCH) at 600 rpm under Ar atmosphere from elemental Fe (99.99%, Sigma Aldrich), Ni (99.998%, Fisher ChemAlert Guide) and Cr (>99%, Sigma Aldrich) powders. The ball to powder ratio was 10:1. The vials and balls were made of zirconium oxide, and the volume of the vial was 125 ml, which contains 15 balls (10 mm in diameter).
To prevent oxidation during heat treatment, the magnetic nanoparticles were sealed under high vacuum (10−5 torr) in a quartz tube. The sealed tube was heated at 700° C. (γ-phase region) for 2 h and quenched in water.4 The rate of quenching was ˜125° C./sec.
Six sample materials were prepared according to General Procedure 1. These materials were Fe70Ni30, (Fe70Ni30)99Cr1, (Fe70Ni30)97Cr3, (Fe70Ni30)95Cr5, (Fe70Ni30)94Cr6, and (Fe70Ni30)93Cr7, which will be referred to herein as Cr0, Cr1, Cr3, Cr5, Cr6 and Cr7, respectively. 70 wt % of iron and 30 wt % of nickel are used in Cr0. In Cr1, 1 wt % of chromium is added to 99 wt % of the 70:30 iron:nickel mixture and so on.
The Curie temperature is the temperature at which the ferromagnetic phase changes to the paramagnetic phase. For MCE applications, we need to determine the TC of that material. It should be noted that the MCE is maximum at its TC and relatively small or almost zero (depending on the TC distribution and the order of the phase transition) at temperatures away from TC.
TC was determined from the minima of the plot of dM/dT versus T. The reduction of TC can be understand from the mean field model TC=J(r)eff ZT S (S+1)/3kB, where J(r)eff is the effective exchange interaction, ZT is coordination number, S is the atomic spin quantum number and kB is the Boltzmann constant.16
The Bethe-Slater curve qualitatively describes the variation in strength of direct exchange as a function of the ratio of the interatomic distance to diameter of the 3d electrons (ra/r3d). A pair interaction of two atoms sharing two electrons can be used to explain the trend of this curve. A value of 1.5 for ferromagnetic spin coupling was assumed empirically in this curve to separate positive from negative exchange interactions (Jex) (
The experimental values of TC were compared with values calculated from the expression TC=TC1+(dTC/dc) c, TC1 is the Curie temperature of the parent alloy Fe70Ni30, dTC/dc is the rate of change of Curie temperature with concentration (c). The dTC/dc value for Cr is −3.2×103 K/at %. A value of TC for Fe70Ni30 was obtained from the binary Fe—Ni phase diagram. This is close to the experimental value of 438 K.
The dashed blue line and red square represent the expression TC=TC1+(dTC/dc) c and experimental data, respectively. The experimental TC values for Cr0, Cr1, Cr3, Cr6 and Cr7 are reasonably close to those calculated from the expression. This facile tuning of TC makes these alloys useful for near room temperature cooling.
Relative cooling power (RCP) is an important performance metric, it is defined as the product of the maximum change in entropy (ΔSM) and the full width at half maximum (δTFWHM) of the entropy versus temperature curve, i.e., RCP=ΔSM×δTFWHM.
The δTFWHM for Cr1, Cr3, Cr5, Cr6 and Cr7 was found to be 216K, 220K, 209 K, 213 K and 166 K at magnetic field of 1 T, respectively. Our δTFWHM values are higher than those of Gd (˜35 K), Pr2Fe17 (˜78 K), Nd2Fe17 (˜95 K), (Fe70Ni30)89Zr7B4 (133 K) at an applied magnetic field of 1 T. Single and multiphase alloys of (Fe70Ni30)89B11 have δTFWHM value of 174 K and 322 K, respectively. Our high working temperature span results in high RCP, which quantifies the magnitude of the heat extracted in a thermodynamic cycle.
From the Arrott-Noakes equation of state, the magnetic entropy change at TC can be expressed by the relation ΔSM α Hn, where n=1+[(β−1)/(β+γ)]. The field dependence of RCP can be expressed by the power law RCP α HN, with N=1+1/δ. β, γ and δ are critical exponents. The linear fit of field dependence of ΔSM (
Fe—Ni—Cr nanoparticles were used to prepare the ferrofluid. (Fe70Ni30)95Cr5 nanoparticles were functionalized with oleic acid and ammonium hydroxide and subjected to high energy ball milling. Subsequently, these coated nanoparticles were dispersed in oleic acid.
Firstly, nanoparticles were synthesized by high energy ball milling in accordance with Example 1 to provide Cr0, Cr1, Cr3, Cr5, Cr6 and Cr7. The resulting nanoparticles were then subjected to further high energy ball milling under the same conditions for 10 hours in the presence of a mixture of oleic acid and ammonium hydroxide in a ratio of 8:2 wt:wt (oleic acid:hydroxide) in the milling vial. The ratio of nanoparticles to coating materials (oleic acid plus ammonium hydroxide) was around 5:1 wt:wt. The resulting coated product was then dispersed in oleic acid at a concentration of 2 vol %.
A ferrofluid of coated Fe—Ni—Cr nanoparticles and oleic acid as made above was then used as the heat transfer medium to perform magnetic cooling.
A 5.2 mm inner diameter, 60 cm circumference polymer tube was used for circular flow. A heat load (electric heater made by Kanthal wires) and a heat sink (cold water) were placed opposite each other. A permanent magnet, which can provide a maximum field of 0.25 T, was placed close to the heat load. A temperature data logger with SD card was used to record temperature v/s time. The initial temperature was tuned by changing current through the Kanthal wire using a Keithley power supply (Model: 2231 A-30-3). For modelling, COMSOL Multiphysics simulation software version 4.4 was used with finite element method and normal mesh.
To determine the effect of initial temperature of heat load on cooling, initial heat load temperatures of 64.4° C., 53.4° C. and 47.4° C. were used. A magnetic field of 0.25 T was applied near the heat load.
These results show that ferrofluid based magnetic cooling is feasible. The experimental results were in good agreement with the simulations for the same magnetic field, other parameters are the same as those used in the experiments.
The following references are incorporated herein by reference, with regards to the background of the invention.
Number | Date | Country | Kind |
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10201606447V | Aug 2016 | SG | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SG2017/050392 | 8/3/2017 | WO | 00 |