The present disclosure generally relates to hydraulic gear pumps, and more particularly, to low pressure gear pumps.
Hydraulic gear pumps are made for a wide range of applications and the pressure requirements can vary from pressures as low as 5 psi to over 3000 pounds per square inch (psi). Gear pumps for high pressure applications are structurally different than those for low pressure applications because of different operating parameters. The disclosure herein is directed to hydraulic gear pumps for low pressure applications. Low pressure as used herein is pressure greater than zero and less than about 100 pounds per square inch (psi). Low pressure gear pumps are known as fixed clearance pumps. These types of gear pumps may experience adhesion or frictional rubbing/smearing on the housing from rotating gears.
U.S. Pat. No. 9,022,761, issued May 5, 2015, (the '761 Patent) describes a positive displacement gear pump. The gears have specially designed teeth at the ends of the gears' major and minor diameter axes. For example the teeth at the ends regions of the major diameter axes include radially extending wipers or vanes that extend and run against the circular gear case bore walls to seal liquid slip paths at radial running clearance areas between the tips of the gear teeth and the case bores. The pump may also have moveable floating side plates on one or both sides of the gears that may be loaded laterally to seal liquid slip paths at lateral running clearance areas between the side faces of the gears and the pump faceplate and backplate. The plates include a gasket wrapped around the radial periphery of the plates to help form the seal between the plates and the circular wall sections. A better solution is desired.
In one aspect of the present disclosure, a low pressure gear pump is disclosed. The low pressure gear pump may comprise: a housing defining a chamber, a first wear plate disposed in the chamber, a drive shaft, a driven shaft, a drive gear, a driven gear and a first fastener. The chamber has an inlet, an outlet and an inner wall. The first wear plate comprises a sidewall, a drive portion, a driven portion and a transition portion. The sidewall extends from a front face to a back face and defines an outer perimeter of the wear plate. The drive portion surrounds a drive bore. The driven portion surrounds a driven bore. The transition portion is disposed between and contiguous with the drive portion and the driven portion. The transition portion includes a transition aperture. The drive shaft is rotatably disposed in the drive bore. The driven shaft is rotatably disposed in the driven bore. The drive gear is coupled to the drive shaft. The driven gear is coupled to the driven shaft and is rotatably meshed with the drive gear. The drive gear and the driven gear are disposed adjacent to the first wear plate. The first fastener mounts the first wear plate to the housing. The first fastener is disposed in the transition aperture and includes a head that is recessed from the front face. The gear pump is free of a sealing member disposed between the sidewall of the wear plate and the inner wall of the chamber. The first wear plate is made of a different material than the material of the drive gear or the driven gear.
In another aspect of the disclosure, a low pressure gear pump is disclosed. The low pressure gear pump may comprise a housing, a first wear plate, a second wear plate, a drive shaft, a driven shaft, a drive gear, a driven gear and a first plurality of fasteners. The housing may comprise a cover, an end cap and a body. The body may be disposed between the cover and the end cap. The cover, end cap and body may define a chamber having an inlet and an outlet and an inner wall. The first wear plate and the second wear plate may each comprise: a sidewall, a drive portion, a driven portion and a transition portion. The sidewall may extend from a front face to a back face and may define an outer perimeter of the wear plate. The sidewall has an inlet-facing portion and an outlet-facing portion. The inlet-facing portion may be disposed proximal to the inlet. The outlet-facing portion may be disposed proximal to the outlet. The drive portion may include: a drive inlet lip, a drive outlet lip, a drive recessed trough and a drive bore. The drive inlet lip may include a drive arcuate edge that abuts the inner wall of the chamber. The drive outlet lip may include a drive curved edge. The drive recessed trough may extend from the drive inlet lip to the drive outlet lip. The drive recessed trough may include a drive arcuate floor disposed radially inward of the drive arcuate edge and the drive curved edge. The drive bore extends through the wear plate. The driven portion may include: a driven inlet lip, a driven outlet lip, a driven recessed trough, a driven bore. The driven inlet lip may include a driven arcuate edge that abuts the inner wall. The driven outlet lip may include a driven curved edge. The driven recessed trough may extend from the driven inlet lip to the driven outlet lip. The driven recessed trough may include a driven arcuate floor. The driven bore that extends through the wear plate. The transition portion is disposed between the drive portion and the driven portion and is disposed between the inlet-facing portion of the sidewall and the outlet-facing portion of the sidewall. The transition portion includes a transition aperture that extends through the wear plate. The drive shaft is rotatably disposed in the drive bore of each of the first and second wear plates. The driven shaft is rotatably disposed in the driven bore of each of the first and second wear plates. The drive gear is disposed in the chamber and is coupled to the drive shaft. The driven gear is disposed in the chamber and is coupled to the driven shaft. The driven gear is rotatably meshed with the drive gear. The drive gear and the driven gear are sandwiched between the first and second wear plates. Each of the first plurality of fasteners is disposed in a one-to-one correspondence with the transition aperture of the first wear plate or the second wear plate. Each of the first plurality of fasteners includes a head recessed from the front face of the first wear plate or second wear plate. Each fastener of the first plurality mounts the first wear plate to the cover or the second wear plate to the end cap. The gear pump is free of a first sealing member disposed between the sidewall of the first wear plate and the inner wall and is free of a second sealing member disposed between the sidewall of the second wear plate and the inner wall. Each of the first and second wear plates is made of different material than the material of the drive gear or the driven gear.
In yet another aspect of the disclosure, a wear plate for a low pressure gear pump is disclosed. The low pressure gear pump may include a housing that defines a chamber having an inlet and an outlet, a drive gear disposed in the chamber and coupled to a drive shaft, a driven gear disposed in the chamber and coupled to a driven shaft. The wear plate may comprise: a sidewall, a drive portion, a driven portion, and a transition portion. The sidewall extends from a front face to a back face and defines an outer perimeter of the wear plate. The sidewall is free of a sealing member or a recess configured to receive the sealing member. The sidewall has an inlet-facing portion and an outlet-facing portion. The inlet-facing portion is configured to be disposed adjacent to the inlet of the chamber. The outlet-facing portion is configured to be disposed adjacent to the outlet of the gear chamber. The drive portion includes a drive inlet lip, a drive outlet lip, a drive recessed trough and a drive bore. The drive inlet lip may include an drive arcuate edge configured to receive an inner wall of the chamber. The drive outlet lip may include a drive curved edge. The drive recessed trough may extend from the drive inlet lip to the drive outlet lip. The drive recessed trough may include a drive arcuate floor that is disposed radially inward of the drive arcuate edge and the drive curved edge. The drive bore is configured to receive the drive shaft of the gear pump. The driven portion may that include: a driven inlet lip, a driven outlet lip, a driven recessed trough, and a driven bore. The driven inlet lip that may include a driven arcuate edge configured to receive an inner wall of the chamber. The driven outlet lip may include a driven curved edge. The driven recessed trough may extend from the driven inlet lip to the driven outlet lip. The driven recessed trough may include a driven arcuate floor. The driven bore is configured to receive the driven shaft of the gear pump. The transition portion is disposed between the drive portion and the driven portion and is disposed between an inlet-facing portion of the sidewall and an outlet-facing portion of the sidewall. The transition portion may include a transition aperture configured to receive a first fastener configured to mount the wear plate to the gear housing. The wear plate is made of bronze or aluminum or a non-magnetic material.
Reference will now be made in detail to specific embodiments or features, examples of which are illustrated in the accompanying drawings. Generally, corresponding reference numbers will be used throughout the drawings to refer to the same or corresponding parts, unless otherwise specified.
The mining truck 102 may include a frame 104. A material carrying dump body 106 may be pivotally coupled to the frame 104. Further an operator cab 108 may be mounted to the frame 104, such, e.g., above an engine enclosure 110. The mining truck 102 may be supported on the ground by a plurality of wheels 112 mounted on axles 114. A person of ordinary skill in the art will appreciate that one or more engines (not shown) or the like may be housed within the engine enclosure 110 and may provide power to the wheels 112 and a final drive assembly, via a mechanical or electric drive train. An axle and/or gear lubrication system (not shown) that includes a low pressure gear pump 116 (
The low pressure gear pump 116 may comprise a housing 118, one or more wear plates 120 (
The housing 118 (
In the embodiment shown in
The sidewall 150 extends from the front face 152 to the back face 154 and defines an outer perimeter of the wear plate 120. The sidewall 150 has an inlet-facing portion 156 and an outlet-facing portion 158. As shown in
Turning to
The drive inlet lip 168 (
The drive outlet lip 170 includes a drive curved edge 182. The drive outlet lip 170 may be disposed adjacent to the outlet-facing portion 158 of the sidewall 150. As shown in
The drive recessed trough 172 (
The driven portion 164 (
Turning now to
The driven recessed trough 192 (
Turning now to
The drive shaft 122 (
The drive gear 130 (
The driven gear 132 is disposed in the chamber 142 adjacent to one or more wear plates 120. Similar to the drive gear 130, in some embodiments, the driven gear 132 may be disposed between (sandwiched between) the first wear plate 120 and the second wear plate 120 (
A thin film of liquid lubricant present in the chamber 142 may seep or be present between the one or more wear plates 120 and the drive gear 130 and/or driven gear 132. The lubricant may comprise or be, for example, oil or other liquid that reduces friction between the one or more wear plates 120 and the drive gear 130 and/or driven gear 132 during rotation of the drive gear 130 and driven gear 132. As described herein, each of the drive gear 130/driven gear 132 is considered to be (structurally) disposed directly adjacent to a wear plate 120 regardless of whether or not a film of lubricant is present between such the wear plate 120 and the respective drive gear 130 or driven gear 132 or will form or be present during operation of the low pressure gear pump 116.
In the embodiment shown in
As shown in
The exemplary embodiment may further include a fastener 134 (
The low pressure gear pump 116 is free of a sealing member (e.g., an elastomer sealing member or gasket) disposed between the sidewall 150 of the first wear plate 120 and the inner wall 148. The low pressure gear pump 116 may also be free of a sealing member disposed between the sidewall 150 of the second wear plate 120 and the inner wall 148. The first and second wear plates 120 are disposed within the chamber 142 with one or more gaps between the inner wall 148 of the chamber and the sidewall 150 of the wear plates 120 so that no seal is formed between the sidewall 150 and the inner wall 148 of the chamber 142.
Typically the drive gear 130 and/or driven gear 132 may be made of iron, steel or a magnetic metal. The first and second wear plates 120 are made of a different material than the material of the drive gear 130 or the driven gear 132. In an embodiment, the first wear plate 120 and/or second wear plate 120 may be made of bronze or aluminum or a non-magnetic metal.
In general, the foregoing disclosure finds utility in machines 100 that utilize low pressure gear pumps 116. More specifically, the low pressure gear pump 116 that includes one or more wear plates 120, as disclosed herein, prevents adhesive wear, does not require seals and eliminates noise while operating the low-pressure gear pump 116. Moreover, the low pressure gear pump 116 does not require a sealing member or elastomer gasket disposed on or in contact with the perimeter or sidewall 150 of the wear plate 120 to “hold” the wear plate 120 in place and/or create a pressurized volume in the chamber 142. In other words, the low pressure gear pump 116 is free of a sealing member disposed between the wear plate 120 and the inner wall 148 adjacent to the sidewall 150 of the wear plate 120. The surface 160 of the sidewall 150 of the wear plate 120 disclosed herein may have a smooth surface texture and may be free of surface grooves or the like configured to receive an elastomer sealing member. The wear plate 120 itself is secured by fasteners 134 to the housing 118.
From the foregoing, it will be appreciated that while only certain embodiments have been set forth for the purposes of illustration, alternatives and modifications will be apparent from the above description to those skilled in the art. These and other alternatives are considered equivalents and within the spirit and scope of this disclosure and the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
2134153 | Seyvertsen | Oct 1938 | A |
2210152 | Sacha | Aug 1940 | A |
2708548 | Blanton | May 1955 | A |
3291059 | Werrabrunoh | Dec 1966 | A |
4298319 | Glidden | Nov 1981 | A |
4465444 | Dworak et al. | Aug 1984 | A |
9022761 | Flavelle | May 2015 | B2 |
20120242140 | Koizumi | Sep 2012 | A1 |
20140348686 | Paval et al. | Nov 2014 | A1 |
20190128256 | Enke | May 2019 | A1 |
20200003208 | Hosoi | Jan 2020 | A1 |
Number | Date | Country |
---|---|---|
692823 | Jun 1953 | GB |
2013024192 | Feb 2013 | JP |
20200037609 | Apr 2020 | KR |
Entry |
---|
JP-2013024192-A—Yoshimura Seiji—Gear Pump—Feb. 4, 2013—English Machine Translation. (Year: 2013). |
KR20200037609A—Jeong Heon Sul—Flow Control Type Fluid Pump—Apr. 9, 2020—English Machine Translation. (Year: 2020). |