Patent Application
20190060949
The present application claims priority pursuant to 35 U.S.C. § 119(a) from Japanese patent application number 2017-165583, filed on Aug. 30, 2017, the entire disclosure of which is hereby incorporated by reference herein.
The present disclosure relates to an apparatus and method for manufacturing an absorbent article.
A common absorbent article is manufactured such that a plurality of materials is laminated and joined to adhere to each other with a hot-melt adhesive. Thus, an absorbent article manufacturing apparatus includes a melting tank to store a melted hot-melt adhesive in a liquid state.
Conventionally, the melting tank storing the hot-melt adhesive having been reduced by being used for joining is manually refilled. Thus, there is a case where the melting tank is not refilled until immediately before running out of the hot-melt adhesive. In such a case, a worker charges a large amount of hot-melt adhesive, at a time, into the melting tank where the hot-melt adhesive hardly exists. Then, when such a situation occurs, there is a problem that the hot-melt adhesive deteriorates in quality (Japanese Patent Application Publication No. H11-28410)
The present disclosure has been made in view of such an issue as described above, and an aspect thereof is to prevent deterioration in quality of a hot-melt adhesive.
A primary aspect of the disclosure is an apparatus for manufacturing an absorbent article by bonding a material with a hot-melt adhesive, the apparatus comprising: a melting tank to melt the hot-melt adhesive; a detection sensor to detect an amount of the hot-melt adhesive in the melting tank; and a robot to move the hot-melt adhesive from a container containing the hot-melt adhesive to the melting tank based on a detection result of the detection sensor.
Other features of the present invention will become apparent from descriptions of the present specification and of the accompanying drawings.
At least following matter will become clear from the descriptions of the present specification with reference to the accompanying drawings.
An apparatus for manufacturing an absorbent article by bonding a material with a hot-melt adhesive, the apparatus comprising: a melting tank to melt the hot-melt adhesive; a detection sensor to detect an amount of the hot-melt adhesive in the melting tank; and a robot to move the hot-melt adhesive from a container containing the hot-melt adhesive to the melting tank based on a detection result of the detection sensor.
According to such an absorbent article manufacturing apparatus, it becomes possible to restrain deterioration in quality of the hot-melt adhesive.
It is preferable that such an absorbent article manufacturing apparatus further comprises: a plurality of melting tanks, wherein the robot in common moves the hot-melt adhesive to each of the plurality of melting tanks.
According to such an absorbent article manufacturing apparatus, it becomes possible to reduce the number of robots as compared with an example in which robots are respectively dedicated to a plurality of melting tanks.
In such an absorbent article manufacturing apparatus, it is preferable that the robot is a self-propelled robot, and when the robot is self-propelled to reach a corresponding position, the corresponding position corresponding to one melting tank among the plurality of melting tanks, the robot moves the hot-melt adhesive to the one melting tank.
According to such an absorbent article, the number of robots can be further reduced.
It is preferable that such an absorbent article manufacturing apparatus further comprises: a container transport member to be self-propelled to transport the container, wherein the container transport member installs the transporting container in the container installation position, and transports the used container collected from the container installation position.
According to such an absorbent article manufacturing apparatus, it becomes possible to perform work of replacing containers swiftly.
It is preferable that such an absorbent article manufacturing apparatus further comprises: a self-propelled robot lane along which the robot is self-propelled; a transport member running lane along which the container transport member is self-propelled; and a tank container installation zone in which the plurality of melting tanks and containers are aligned in the direction of alignment, wherein the self-propelled robot lane and the transport member running lane are located on both sides, in a direction orthogonal to a direction of alignment, of the tank container installation zone, and the self-propelled robot lane and the transport member running lane are both along the direction of alignment.
According to such an absorbent article manufacturing apparatus, it becomes possible to implement efficient movements of the robot and the container transport member.
In such an absorbent article, it is preferable that the container transport member transports a plurality of containers containing hot-melt adhesives different from one another, and the plurality of containers has same specifications.
According to such an absorbent article manufacturing apparatus, it becomes possible to negate the need to prepare a plurality of container transport members corresponding to the specifications of the containers, and reduce the costs related to such container transport members.
It is preferable that such an absorbent article manufacturing apparatus further comprises: a residual detecting portion to detect that no residual hot-melt adhesive adheres to the robot, when the robot completes movement of the hot-melt adhesive.
According to such an absorbent article manufacturing apparatus, when a hot-melt adhesive of a type different from the type of the residual hot-melt adhesive is held by the robot, such hot-melt adhesives can be restrained from being mixed together.
It is preferable that such an absorbent article manufacturing apparatus further comprises: an intermediate charge portion to receive the hot-melt adhesive from the robot, and charge the received hot-melt adhesive to the melting tank, the intermediate charge portion provided adjacent to the melting tank, wherein the robot moves the hot-melt adhesive to the melting tank via the intermediate charge portion.
According to such an absorbent article manufacturing apparatus, since the robot does not move above the opening portion of the melting tank, it is possible to prevent adverse effects of oil smoke onto the robot.
In such an absorbent article, it is preferable that the melting tank includes an openable/closable lid portion, and when the intermediate charge portion charges the hot-melt adhesive into the melting tank, the lid portion is opened.
According to such an absorbent article manufacturing apparatus, it becomes possible to restrain oil smoke from being discharged from the opening portion.
A method for manufacturing an absorbent article by bonding a material with a hot-melt adhesive, the method comprising: detecting, using a detection sensor, an amount of the hot-melt adhesive in a melting tank, the melting tank configured to melt the hot-melt adhesive; and moving the hot-melt adhesive, using the robot, from a container containing the hot-melt adhesive to the melting tank based on a detection result of the detection sensor.
According to such a method for manufacturing an absorbent article, the same function and effects can be exerted as those in the case of the aforementioned absorbent article manufacturing apparatus.
The absorbent article manufacturing apparatus 10 according to an embodiment of the present disclosure includes, as illustrated in
Further, in an embodiment of the present disclosure, a direction (horizontal direction) in which the plurality of hot-melt devices 30 is aligned is given as a direction of alignment, a direction (horizontal direction) orthogonal to the direction of alignment on the paper of
The robot 20 is a device to hold the hot-melt adhesive 60 in the container 50 provided in a tank container installation zone Z, which will be described later, and move it to the melting tank 30a (may also be said as a device to move it to the intermediate charge portion 30c).
This robot 20 is a so-called articulated robot, and includes an arm 20a provided with a plurality of articulations. The arm 20a includes a holding portion 20b to hold the hot-melt adhesive 60. An embodiment of the present disclosure uses a plurality of types of the hot-melt adhesive 60 and, for example, five types of the hot-melt adhesive 60 in
Further, in an embodiment of the present disclosure, provided is the residual detection portion HS to detect that no residual hot-melt adhesive 60 adheres to the robot 20 when the robot 20 completes the movement of the hot-melt adhesive 60. That is, every time when the hot-melt adhesive 60 is moved, the residual detection portion HS detects whether the moved hot-melt adhesive 60 remains in the holding portion 20b of the robot 20. Then, in an embodiment of the present disclosure, the residual detection portion HS is provided to the robot 20, the residual detection portion HS may be, for example, the residual detection portion HS using an imaging device to image the holding portion 20b, and/or a pressure detection portion to detect change in pressure of the holding portion 20b.
Further, the robot 20 according to an embodiment of the present disclosure is a so-called self-propelled robot capable of being self-propelled along the direction of alignment as a direction of movement. In other words, the absorbent article manufacturing apparatus 10 includes the self-propelled robot lane GR along which the robot 20 is self-propelled, and the self-propelled robot lane GR is provided, along the direction of alignment, at a position adjacent, in the lateral direction, to the tank container installation zone Z (on the right side of the tank container installation zone Z). The robot 20 includes a drive portion for self-propelling (not shown) and a robot position detection portion RS to detect a current position. The robot position detection portion RS includes, for example, those using a magnetic sensor or a laser sensor. Further, corresponding positions RP for moving the five types of the hot-melt adhesive 60 are provided in the self-propelled robot lane GR. In
Further, the number of the robots 20 is equal to or smaller than the number of types of the hot-melt adhesive 60. In an embodiment of the present disclosure, the single robot 20 is provided for the five types of the hot-melt adhesive 60, as illustrated in
In an embodiment of the present disclosure, as described above, the five types of the hot-melt devices 30 are used, and five hot-melt devices 30 are provided to five types of the hot-melt adhesive 60, respectively.
Further, in an embodiment of the present disclosure, the five hot-melt devices 30 (the first hot-melt device 31 to the fifth hot-melt device 35) are provided as the hot-melt devices 30. Thus, the five types of the hot-melt adhesive 60 (for convenience sake, referred to as a first hot-melt adhesive 61, a second hot-melt adhesive 62, a third hot-melt adhesive 63, a fourth hot-melt adhesive 64, and a fifth hot-melt adhesive 65), which are respectively used for the first hot-melt device 31 to the fifth hot-melt device 35, are respectively provided, in a state of being housed in the containers 50, in the container installation portions 30d (corresponding to container installation portions) of the tank container installation zone Z.
First, the amount of the first hot-melt adhesive 61 in the first melting tank 31a is acquired by the first in-tank detection sensor 31TS (corresponding to a detection process: step S1). Then, when the amount of the first hot-melt adhesive 61 is greater than the amount set as being necessary to refill (hereinafter, referred to as a first threshold value), a state of waiting for next acquisition is brought about (No in step S3). When the amount is smaller than the first threshold value (when it is necessary to refill the first melting tank 31a with the first hot-melt adhesive 61), the next operation is performed (Yes in step S3). That is, the robot 20 according to an embodiment of the present disclosure performs the next operation based on the detection result of the first in-tank detection sensor 31TS.
Next, the robot 20 is self-propelled to the first corresponding position RP1 of the self-propelled robot lane GR (step S5). That is, the robot 20 detects the current position using the robot position detection portion RS, to acquire a route for self-propelling on the self-propelled robot lane GR, from the difference between the current position and the first corresponding position RP1, and is self-propelled along the route to the position at which the first corresponding position RP1 is detected by the robot position detection portion RS.
Subsequently, the robot 20 acquires the first hot-melt adhesive 61 installed in the first container installation portion 31d. That is, the robot 20 extends the arm 20a to hold the first hot-melt adhesive 61 with the holding portion 20b.
Subsequently, the robot 20 moves the held first hot-melt adhesive 61 to the first intermediate charge portion 31c provided at a position adjacent to the first melting tank 31a in the tank container installation zone Z (corresponding to a movement process: step S7). That is, the robot 20 moves the arm 20a above the first intermediate charge portion 31c and releases holding of the holding portion 20b. Below the holding portion 20b, the first intermediate charge portion 31c waits at a position for receiving the first hot-melt adhesive 61 (movement waiting position which will be described later), and the first hot-melt adhesive 61 drops downward from the holding portion 20b, thereby moving to the first intermediate charge portion 31c. That is, the robot 20 moves the first hot-melt adhesive 61 from the container 50 that contains the first hot-melt adhesive 61 to the first melting tank 31a (to the first intermediate charge portion 31c).
Subsequently, the first intermediate charge portion 31c charges the first hot-melt adhesive 61 moved by the robot 20 into the first melting tank 31a (step S9). The charging operation of the first intermediate charge portion 31c will be described in the section of the hot-melt devices 30 described later.
Subsequently, the robot 20 detects whether the first hot-melt adhesive 61 remains in the holding portion 20b using the residual detection portion HS (step S11). Then, when the residual detection portion HS detects the residual of the first hot-melt adhesive 61 (Yes in step S13), the robot 20 issues (posts) a warning to notify an abnormal condition, and stops its operation until being manually released (step S21). When there is no residue, the next operation is performed (No in step S13).
Subsequently, the robot 20 acquires the amount of the first hot-melt adhesive 61 in the first melting tank 31a from the first in-tank detection sensor 31TS, to perform an operation in accordance with the acquisition result. That is, the first in-tank detection sensor 31TS detects whether the amount of the first hot-melt adhesive 61 in the first melting tank 31a reaches the amount set as being unnecessary to further refill the tank (hereinafter, referred to as a second threshold value) by virtue of the charge of the first hot-melt adhesive 61 into the first melting tank 31a described above (step S15). Then, when the detected amount does not reach the second threshold value (No in step S17), the robot 20 continues moving the first hot-melt adhesive 61. When the detected amount reaches the second threshold value (Yes in step S17), the robot 20 stops moving the first hot-melt adhesive 61, to perform the next operation. That is, the robot 20 according to an embodiment of the present disclosure perform the next operation based on the detection result of the first in-tank detection sensor 31TS.
Subsequently, the robot 20 moves to a home position HP illustrated in
The hot-melt device 30 is a device that melts a pre-melting adhesive (i.e., the hot-melt adhesive 60 in a solid state), to produce the hot-melt adhesive 60 to be applied to a material processed in a processing section. In an embodiment of the present disclosure, as described above, the five hot-melt devices 30 are provided corresponding to the five types of the hot-melt adhesive 60.
The hot-melt devices 30 include, as described above, the melting tank 30a, the melting tank lid portion 30b, the intermediate charge portion 30c, the container installation portion 30d, the in-tank detection sensor TS (detection portion to detect the amount of the hot-melt adhesive 60 in the melting tank 30a), and the in-container detection portion CS (detection portion to detect the amount of the hot-melt adhesive 60 in the container 50).
As illustrated in
The melting tank 30a according to an embodiment of the present disclosure is a tank to melt the hot-melt adhesive 60 in a solid state, and store the hot-melt adhesive 60 melted into a liquid state, as well as supply the hot-melt adhesive 60 in a liquid state to the processing section. The melting tank 30a according to an embodiment of the present disclosure includes a heating section to heat the hot-melt adhesive 60 turned into a liquid state in the melting tank 30a, a temperature detecting section to detect a temperature of the hot-melt adhesive 60 in a liquid state, and an adhesive supply section to supply the hot-melt adhesive 60 turned into a liquid state in the melting tank 30a to the processing section.
The hot-melt adhesive 60 turned into a liquid state in the melting tank 30a according to an embodiment of the present disclosure is controlled so as to be made within a set range or at a constant temperature. That is, the temperature of the hot-melt adhesive 60 in a liquid state is detected by the aforementioned temperature detecting section. When the detected temperature is lower than the set temperature, the hot-melt adhesive 60 is heated by the aforementioned heating section. When the detected temperature is higher than the set temperature, and when the hot-melt adhesive 60 is being heated by the aforementioned heating section, heating is stopped, and when the hot-melt adhesive 60 is not being heated by the aforementioned heating section, the next detection is awaited as it is. Further, the adhesive supply section according to an embodiment of the present invention reaches the processing section through a passage tube (not shown), and discharges the melted hot-melt adhesive 60 in a liquid state from a nozzle at the tip thereof toward a material, thereby supplying the hot-melt adhesive 60 to the processing section.
The in-tank detection sensor TS according to an embodiment of the present disclosure detects the amount of the hot-melt adhesive 60 in the melting tank 30a. Then, the robot 20 operates based on the detection result. In an embodiment of the present disclosure, the in-tank detection sensor TS is provided in the melting tank 30a, and this in-tank detection sensor TS includes, for example, those using a capacitance sensor and an ultrasonic sensor. Then, the amount of the hot-melt adhesive 60 turned into a liquid state in the melting tank 30a according to an embodiment of the present disclosure is controlled so as to be made within the predetermined range. Here, the amount in the predetermined range indicates the amount in a range where excessive heating of the hot-melt adhesive 60, which will be described later, is prevented, as well as the amount in a range where the amount of the hot-melt adhesive 60 turned into a liquid state in the melting tank 30a is not too much but is appropriate. The amount within the predetermined range is set in each of the melting tanks 30a. In an embodiment of the present disclosure, the amount of the hot-melt adhesive 60 in the melting tank 30a is detected by the in-tank detection sensor TS. When the detected amount is smaller than the amount as being necessary to be refilled (first threshold value), the robot 20 moves the hot-melt adhesive 60 in a solid state until the hot-melt adhesive 60 reaches the amount set as being unnecessary to be further refilled (second threshold value). Under such control of movement of the hot-melt adhesive 60, the amount of the hot-melt adhesive 60 turned into a liquid state in the melting tank 30a is controlled within the predetermined range.
The melting tank lid portion 30b according to an embodiment of the present disclosure is a lid to open/close an opening portion positioned above the melting tank 30a in the height direction. Then, this opening portion is provided in order to charge (refill) the melting tank 30a with the hot-melt adhesive 60. Further, the melting tank lid portion 30b opens/closes the opening portion in conjunction with the intermediate charge portion 30c. That is, in an embodiment of the present disclosure, the melting tank 30a includes the melting tank lid portion 30b that is openable/closable, and when the intermediate charge portion 30c charges the hot-melt adhesive 60 into the melting tank 30a, the melting tank lid portion 30b is opened. The operation of the melting tank lid portion 30b will be described later.
The intermediate charge portion 30c according to an embodiment of the present disclosure receives the hot-melt adhesive 60 from the robot 20, the received hot-melt adhesive 60 is charged into the melting tank 30a. The intermediate charge portion 30c according to an embodiment of the present disclosure includes: a substantially rectangular table 30ct that is elongated in the direction of alignment and has a flat shape on the top side thereof, to receive the hot-melt adhesive 60 from the robot 20 and transport it above the opening portion of the melting tank 30a; and an actuator (not shown) to move the table 30ct from a movement waiting position to a charging position. Then, in an embodiment of the present disclosure, as illustrated in
Further, as described above, the melting tank lid portion 30b operates in conjunction with the intermediate charge portion 30c. Examples to implement such an interlocking operation include those using the intermediate charge portion 30c and/or a detection portion to detect the position of the intermediate charge portion 30c (in this case, the melting tank lid portion 30b is opened/closed based on the detection result).
The operations of the melting tank lid portion 30b and the intermediate charge portion 30c will be described below.
Subsequently, as illustrated in
Thereafter, when the hot-melt adhesive 60 is charged into the melting tank 30a, the intermediate charge portion 30c moves to the movement waiting position. In conjunction therewith, the melting tank lid portion 30b closes the opening portion of the melting tank 30a. Then, the intermediate charge portion 30c waits for the next movement of the hot-melt adhesive 60 to be made by the robot 20, in the movement waiting position.
The container installation portion 30d is a substantially rectangular container stand on which the container 50 is mounted. The in-container detection portion CS is to detect the amount of the hot-melt adhesive 60 in the container 50. The in-container detection portion CS includes, for example, those using a scale that measures the weight of the container 50 and an imaging device that images the interior of the container 50.
The AGV 40 is an automated guided vehicle to transport the new container 50 (the container 50 containing the hot-melt adhesive 60); replace the used container 50 (the container 50 having become empty of the hot-melt adhesive 60) provided in the tank container installation zone Z, with the new container 50; and transport the aforementioned used container 50.
The AGV 40 includes: a table on which the container 50 is to be placed; a drive portion (not shown) for self-propelling; a load/unload portion (not shown) to load/unload the container 50 onto/from the table; an AGV position detection portion AP to detect the current position of the AGV 40; and an AGV table detection portion AT to detect whether the used container 50 and/or the new container 50 are placed on the table. Then, the AGV position detection portion AP includes, for example, those using a magnetic sensor or a laser sensor. Further, this AGV table detection portion AT includes, for example, those using a scale that measures the weight and an imaging device that images the top of the table. Further, in an embodiment of the present disclosure, two containers 50 can be placed on the table. That is, the AGV 40 is capable of moving to a container replacement position CP, which will be described later, of the hot-melt device 30 requiring replacement, while being loaded with the one new container 50 on the table, collecting the used container 50 with the aforementioned load/unload portion, and then providing the new container 50 (capable of replacement of the container 50).
The AGV 40 according to an embodiment of the present disclosure is capable of being self-propelled along the direction of alignment as a direction of movement. In other words, the absorbent article manufacturing apparatus 10 includes the transport member running lane GA along which the AGV 40 moves, and the transport member running lane GA is provided, along the direction of alignment, at a position adjacent in the lateral direction to the tank container installation zone Z (on the left side of the tank container installation zone Z). Further, the container replacement positions CP for replacing five types of the hot-melt adhesive 60 are provided in the transport member running lane GA. In
Further, the AGV 40 according to an embodiment of the present disclosure circulates on the outermost side of the absorbent article manufacturing apparatus 10. That is, in the absorbent article manufacturing apparatus 10, a circulation path along which the AGV 40 moves (not shown. the transport member running lane GA is a part of the circulation path) is provided so as to surround the processing section, a material feeding device, the robot 20, and the hot-melt devices 30, and forms a single loop line. That is, the AGV 40 moves along the circulation path, thereby circulating on the outermost side of the absorbent article manufacturing apparatus 10.
First, the amount of the first hot-melt adhesive 61 in the container 50 provided in the first container installation portion 31d is acquired by the first in-container detection portion 31CS (step S1). Then, when the amount of the first hot-melt adhesive 61 exceeds the threshold value (No in step S3), a state of waiting for the next acquisition of the first in-container detection portion 31CS is brought about. When the amount of the first hot-melt adhesive 61 is equal to or smaller than the threshold value, that is, when it is determined that replacement of the container is necessary (Yes in step S3), the next operation is performed.
That is, the AGV 40 acquires the current position using the AGV position detection portion AP, and acquires installation information of the container 50 with the AGV table detection portion AT. Then, the AGV 40 moves to a container load portion, with its table loaded with no container 50 (loaded with neither the used container 50 nor the new container 50), and is loaded with the new container 50 (step S5).
Subsequently, the AGV 40 loaded with the new container 50 moves to the first container replacement position CP1 of the first hot-melt device 31 requiring replacement (step S7). That is, the AGV 40 acquires a path to be self-propelled from a difference between the container load portion and the first container replacement position CP1, and moves along the path to a position at which the AGV position detection portion AP detects the first container replacement position CP1.
Subsequently, the AGV 40 collects the used container 50 from the first container installation portion 31d of the first hot-melt device 31 requiring replacement (step S9). That is, the AGV 40 uses the load/unload portion to collect the used container 50 placed in the container installation position of the first container installation portion 31d.
Subsequently, the AGV 40 installs the new container 50 placed on its table onto the first container installation portion 31d of the first hot-melt device 31 requiring replacement (step S11). That is, the AGV 40 uses the load/unload portion, to install the new container 50 placed on the table onto the first container installation portion 31d.
Subsequently, the AGV 40 loaded with the used container 50 moves to a container return portion (step S13). That is, the AGV 40 acquires a path to be self-propelled from a difference between the first container replacement position CP1 and the container return portion, and moves along the path to the container return portion. Then, the AGV 40 returns the used container 50 at the container return portion. Then, the AGV 40 circulates along the circulation path (step S15), and waits for the next operation.
As described above, the absorbent article manufacturing apparatus 10 according to an embodiment of the present disclosure manufactures an absorbent article by bonding a material with the hot-melt adhesive 60, and includes the melting tank 30a to melt the hot-melt adhesive 60, the in-tank detection sensor TS to detect the amount of the hot-melt adhesive 60 in the melting tank 30a, and the robot 20 to move the hot-melt adhesive 60 in a solid state from the container 50 containing the hot-melt adhesive 60 to the melting tank 30a, based on the detection result of the in-tank detection sensor TS. Thus, as will be describe below, it becomes possible to restrain the hot-melt adhesive 60 from deteriorating in quality.
Conventionally, the melting tank 30a with the hot-melt adhesive 60 having been reduced by being used for joining is manually refilled. As a result, there is a case where the melting tank 30a is not refilled until immediately before running out of the hot-melt adhesive 60. In such a case, a worker charges a large amount of hot-melt adhesive 60 at a time into the melting tank 30a where the hot-melt adhesive 60 hardly exists. Then, when such a situation occurs, the hot-melt adhesive 60 deteriorates in quality.
That is, the melted hot-melt adhesive 60 in the melting tank 30a is controlled so as to be within a range set by the temperature detecting section and the heating section or be at a predetermined temperature, as described above. Under such control, when a large amount of hot-melt adhesive 60 in a solid state is charged at a time, excessive heating is performed by the heating section to melt the large amount of charged hot-melt adhesive 60. Then, when the excessive heating is performed, phenomena such as carbonization, viscosity increase, and gelation (hereinafter, these are referred to as adhesive state change, for convenience sake) occur in the hot-melt adhesive 60. Such an adhesive state change may have caused problems of malodor, discoloration, adhesion (viscosity) reduction in the hot-melt adhesive 60 (that is, such problems that the hot-melt adhesive 60 deteriorates in quality).
Further, the aforementioned adhesive state change may have caused filter clogging in the melting tank 30a, which may have required time and effort to clean the melting tank 30a. Further, due to such an adhesive state change, the hot-melt adhesive 60 may not have been stably applied to a material in the processing section, so that such problems may have arisen that application is not performed in a desired pattern or at a desired basis weight. Accordingly, problems related to the apparatus (device) may have been caused.
Further, as long as the solid hot-melt adhesive 60 is charged in a state where the melted hot-melt adhesive 60 sufficiently exists in the melting tank 30a, the solid hot-melt adhesive 60 is melted by the heat of the melted hot-melt adhesive 60 existing in the melting tank 30a. However, in the conventional example, the solid hot-melt adhesive 60 is charged in a state where the melted hot-melt adhesive 60 hardly exits in the melting tank 30a, so that the solid hot-melt adhesive 60 directly contacts the heating section and is heated. In this case also, the adhesive state change occurs in the hot-melt adhesive 60, and such a problem as deterioration in quality of the hot-melt adhesive 60 and/or problems related to the apparatus (device) may have caused.
Further, since the solid hot-melt adhesive 60 is charged at a time in a state where the melted hot-melt adhesive 60 hardly exists in the melting tank 30a, there is a possibility that the hot-melt adhesive 60 is supplied to the processing section before reaching a sufficient melted state in the melting tank 30a. This increases the possibility of deterioration in quality of the hot-melt adhesive 60 that is to be provided for adhesion.
On the other hand, in an embodiment of the present disclosure, the robot 20 moves the hot-melt adhesive 60 to the melting tank 30a based on the detection result of the in-tank detection sensor TS. Thus, such an event no longer occurs where the melting tank 30a is not refilled until immediately before running out of the hot-melt adhesive 60.
Accordingly, such events can be avoided, where the hot-melt adhesive 60 is excessively heated by the heating section; where the hot-melt adhesive 60 directly contacts the heating section and is heated; and where the hot-melt adhesive 60 is supplied to the processing section before reaching the sufficient melted state in the melting tank 30a. As a result, it is possible to restrain deterioration in quality of the hot-melt adhesive 60. Furthermore, it is also possible to restrain occurrence of the aforementioned problems related to the apparatus (device).
Further, in an embodiment of the present disclosure, as illustrated in
That is, the AGV 40 is capable of loading the new container 50 and being self-propelled to move (transports) it; automatically collecting the used container 50; automatically installing the loaded new container 50 in the container installation position; and being self-propelled to move (transport) the used container 50 that have been collected and loaded, to return it to the container return portion. It is possible to perform work of replacing the container 50 more swiftly, as compared with the case where such work is manually performed.
Further, in an embodiment of the present disclosure, as illustrated in
That is, as illustrated in
As a result, the robot 20 and the AGV 40 can implement efficient movements. That is, if either the self-propelled robot lane GR or the transport member running lane GA is not on the side adjacent in the lateral direction to the tank container installation zone Z, as well as is not provided along the direction of alignment, the robot 20 and the AGV 40 less efficiently moves as compared with the case where the self-propelled robot lane GR and the transport member running lane GA are located on both sides adjacent in the lateral direction to the tank container installation zone Z, as well as are provided along the direction of alignment.
Further, in an embodiment of the present disclosure, the AGV 40 transports the plurality of containers 50 containing the hot-melt adhesives 60 different from each other, and the plurality of containers 50 has the same specifications.
If the specifications (size, type, etc., (e.g., so-called folding container, flexible container bag, cardboard container, etc.)) of the containers 50 vary with the types of the hot-melt adhesive 60, it is difficult to support the containers 50 having different specifications with a single type of the AGV 40, so that a plurality of types of AGVs 40 may have to be prepared corresponding to the specifications of the containers 50. In contrast, in an embodiment of the present disclosure, since the plurality of containers 50 has the same specifications, it is unnecessary to prepare the plurality of AGVs 40 corresponding to the specifications of the containers 50, so that the costs related to the AGV 40 can be reduced.
Further, in an embodiment of the present disclosure, included is the residual detection portion HS configured to detect that no residual hot-melt adhesive 60 adheres to the robot 20, when the robot 20 completes movement of the hot-melt adhesive 60.
Accordingly, when the hot-melt adhesive 60 different, in type, from the residual hot-melt adhesive 60 is held by the robot 20 in a state where the residual hot-melt adhesive 60 remains in the robot 20, both types of the hot-melt adhesive 60 are restrained from being mixed with each other.
Further, in an embodiment of the present disclosure, included is the intermediate charge portion 30c configured to receive the hot-melt adhesive 60 from the robot 20 and charge the received hot-melt adhesive 60 to the melting tank 30a, the intermediate charge portion 30c being provided in a position adjacent to the melting tank 30a, wherein the robot 20 moves the hot-melt adhesive 60 to the melting tank 30a via the intermediate charge portion 30c.
Accordingly, it is possible to prevent adverse effects of oil smoke (lampblack) (those in a smoke state being generated when the hot-melt adhesive 60 is heated and melted). The oil smoke is generated when the hot-melt adhesive 60 is heated, and thus is generated in the melting tank 30a where heating is performed. Then, the oil smoke in the melting tank 30a is discharged above the melting tank 30a when the opening portion is opened. That is, with the provision of the intermediate charge portion 30c, the robot 20 does not have to move above the opening portion of the melting tank 30a, and thus the adverse effects of the oil smoke onto the robot 20 can be prevented.
Here, the adverse effects of the oil smoke indicates, for example, that when the oil smoke, generally having a high temperature and a black soot, is applied to the robot 20, for example, the heat of the oil smoke melts the hot-melt adhesive 60 held by the robot 20, to increase an adhesive force of the hot-melt adhesive 60, so that the hot-melt adhesive 60 is not easily detached from the robot 20, thereby remaining at the holding portion 20b. Another adverse effect is that the residual detection portion HS of the robot 20 is covered with black soot of the oil smoke, so that the residual detection portion HS cannot detect the residual of the hot-melt adhesive 60 of the holding portion 20b. Still another adverse effect is that the oil smoke adheres to the robot 20, thereby contaminating the robot 20.
Further, in an embodiment of the present disclosure, the melting tank 30a includes the openable/closable melting tank lid portion 30b, and when the intermediate charge portion 30c charges the hot-melt adhesive 60 to the melting tank 30a, the melting tank lid portion 30b is opened.
Thus, a period of time during which the opening portion of the melting tank 30a is opened is minimized, so that the oil smoke can be restrained from being discharged from the opening portion.
The above embodiment of the present disclosure is simply for facilitating the understanding of the present disclosure and is not in any way to be construed as limiting the present disclosure. The present disclosure may variously be changed or altered without departing from its spirit and encompass equivalents thereof.
An embodiment of the present disclosure provides an example where five types of the hot-melt adhesive 60 are used, but it is not limited thereto. For example, the hot-melt adhesive 60 may have four types or less, or six types or more.
Further, in an embodiment of the present disclosure, the AGV 40 waits for the next operation while circulating along the circulation path, but it is not limited thereto. For example, the AGV 40 may move to its home position and wait for the next operation.
Further, in an embodiment of the present disclosure described above, an example is given in which the AGV 40 is loaded with and transports two containers 50, but it is not limited thereto. For example, the AGV 40 may be loaded with and transport one container 50, or three or more containers 50.
Further, in an embodiment of the present disclosure described above, such an example is given that the holding portion 20b of the robot 20 is capable of holding the five types of the hot-melt adhesive 60, it is not limited thereto. For example, the holding portion 20b may be replaced corresponding to the types of the hot-melt adhesive 60, to hold five types of the hot-melt adhesive 60.
Further, in an embodiment of the present disclosure described above, such an example is given that the container load portion and the container return portion are provided, it is not limited thereto. For example, a container load/return portion or the like may be provided, which performs loading and returning of the container.
Further, in an embodiment of the present disclosure described above (referred to as a first embodiment), the intermediate charge portion 30c in the hot-melt device 30 is of a type of moving (shifting) between the movement waiting position (
The intermediate charge portion 30c according to the second embodiment receives the hot-melt adhesive 60 dropping from the aforementioned holding portion 20b on the container side in the direction of alignment of the table 30ct. On the other hand, the end on the tank side in the direction of alignment of the table 30ct is positioned above the opening portion of the melting tank 30a. Then, the table 30ct of the intermediate charge portion 30c is inclined such that the tank side in the direction of alignment is positioned below, in the height direction, the container side. That is, by virtue of the position and inclination of the table 30ct, the aforementioned hot-melt adhesive 60 having been received on the container side in the direction of alignment of the table 30ct is transported to the tank side in the direction of alignment with the plurality of transport rolls 30cr under the own weight of the hot-melt adhesive 60. The hot-melt adhesive 60 transported to the end on the tank side in the direction of alignment of the table 30ct drops from the end, to be charged into the melting tank 30a from the opening portion of the melting tank 30a positioned below, in the height direction, the end.
Further, in an embodiment of the present disclosure described above, the robot 20 in common moves the hot-melt adhesive 60 to each of the plurality of melting tanks 30a, but it is not limited thereto. For example, the robots 20 may be respectively dedicated to the plurality of melting tanks 30a (e.g., the same number of robots 20 as the number of the melting tanks 30a may be prepared).
However, the above-described embodiment is preferable in that the number of the robots 20 can be reduced.
Further, in an embodiment of the present disclosure described above, when the robot 20 is self-propelled to reach the corresponding position RP corresponding to one melting tank 30a among the plurality of melting tanks 30a, the hot-melt adhesive 60 is transported to the one melting tank 30a, but it is not limited thereto. For example, the robot 20 does not have to be self-propelled, as illustrated in
However, the aforementioned embodiment in which the robot 20 is given as a self-propelled robot is more preferable in that the number of robots can be further reduced.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-165583 | Aug 2017 | JP | national |
