Apparatus and method for processing sheet material and image recording apparatus

Information

  • Patent Grant
  • 6348963
  • Patent Number
    6,348,963
  • Date Filed
    Thursday, January 25, 2001
    23 years ago
  • Date Issued
    Tuesday, February 19, 2002
    22 years ago
Abstract
A leading edge chuck provided at a leading edge clamp unit and a trailing edge chuck provided at a trailing edge clamp unit are removable from a rotating drum. Therefore, a direction in which the rotating drum rotates in order for printing plates to be mounted thereon, a direction of rotation when the printing plates are exposed, and a direction of rotation in order for the printing plates to be removed from the rotating drum may all be made into a same, single direction. Accordingly, labor impacting working effectiveness, such as switching the rotational direction of the rotating drum, can be eliminated, and image exposure can be conducted rapidly.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a method and apparatus by which sheet material is subjected to a predetermined processing, and an image recording apparatus.




2. Description of the Related Art




Generally, a photosensitive printing plate (hereinafter referred to as a “printing plate”), in which a photosensitive layer is formed on a support formed in a sheet configuration such as a thin aluminium plate, is utilized in printing. The printing plate is used as a printing plate for printing when development processing and the like is effected after an image has been recorded by exposure.




In such an image exposure apparatus in which a printing plate is subjected to image exposure, a light beam corresponding to image data to be recorded on the printing plate is irradiated on the printing plate while the printing plate is mounted to a revolving drum and held thereto as the rotating drum is rotated at a high speed, whereby the printing plate is scanned and exposed.




Among image exposure apparatuses in which a printing plate is exposed to light using a rotating drum, there is an image exposure apparatus that uses a fixing device to fix non-image portions of both ends of the printing plate along the circumferential direction of the rotating drum by clamping the ends of the printing plate to the rotating drum when the printing plate has been mounted to the rotating drum. Such a fixing device generally nips the printing plate ends between clamp portions and the rotating drum by urging the clamp portions facing the printing plate toward the periphery of the rotating drum with an urging force.




However, because a leading edge portion of the printing plate is clamped by a clamp that is continuously fixed to the rotating drum, there has been the need to switch a trailing edge of the printing plate with the leading edge (i.e., reverse the rotating drum) at the time the printing plate is ejected. There has thus been a problem in that switching the rotation of the drum from a normal rotation to a reverse rotation not only requires time, but the interval until the next image is exposed becomes long and working efficiency is poor.




SUMMARY OF THE INVENTION




The present invention has been devised in consideration of the facts described above. An object of the present invention is to provide an apparatus and method in which sheet material is subjected to a predetermined processing, and an image recording apparatus, which can improve working efficiency.




This object is achieved in accordance with the principles of the present invention by an apparatus for subjecting sheet material to predetermined processing, the apparatus comprising:




(a) a rotatably mounted drum having a periphery for winding sheet material thereon;




(b) a leading edge clamp unit movable to a withdrawn position separated from the drum and to a clamping position proximate the drum, the leading edge clamp unit including a leading edge chuck for clamping the leading edge of the sheet material to the drum;




(c) a trailing edge clamp unit movable to a withdrawn position separated from the drum and to a clamping position proximate the drum, the trailing edge clamp unit including a trailing edge chuck for clamping the trailing edge of the sheet material to the drum;




(d) a processing element by which sheet material on the periphery of the drum is subjected to predetermined processing;




(e) a wrapping element, that moves in correspondence with a clamp operation of the leading edge chuck, to wrap the sheet material on the periphery of the drum in a sequence of a sheet material front portion, a middle portion and an end portion; and




(f) a separation element, that moves in correspondence with an unclamp operation of the leading edge chuck, to separate the sheet material from the periphery of the drum in a sequence of the sheet material front portion, middle portion and end portion.




The object is also achieved in accordance with the principles of the present invention by a method of subjecting sheet material to predetermined processing, using a rotatable drum having a periphery on which sheet material is wound, the method comprising the steps of:




(a) clamping the sheet material leading edge to the drum;




(b) winding the sheet material on the drum periphery in order of the sheet material front portion, middle portion and end portion;




(c) clamping the sheet material trailing edge to the drum;




(d) subjecting the sheet material on the drum periphery to predetermined processing;




(e) disengaging the clamp on the sheet material leading edge; and




(f) removing the sheet material from the drum periphery in order of the sheet material front portion, middle portion and end portion.




The object is also achieved in accordance with the principles of the present invention by an apparatus for recording an image on a printing plate, the apparatus comprising:




(a) a rotatably mounted drum having a periphery for winding a printing plate thereon;




(b) a leading edge clamp unit movable to a withdrawn position spaced from the drum and to a clamping position proximate the drum, the leading edge clamp unit including a leading edge chuck for clamping the printing plate leading edge to the drum, and a moving mechanism, which when operated, moves the leading edge chuck between the withdrawn and clamping positions;




(c) a trailing edge clamp unit movable to a withdrawn position spaced from the drum and to a clamping position proximate the drum, the trailing edge clamp unit including a trailing edge chuck for clamping the printing plate trailing edge to the drum, and a moving mechanism, which when operated, moves the trailing edge chuck between the withdrawn and clamping positions;




(d) a recording head disposed for recording an image on a printing plate on the drum periphery;




(e) a wrapping element, that moves in correspondence with a clamp operation of the leading edge chuck, to wrap the printing plate on the drum periphery in a sequence of a printing plate front portion, a middle portion and an end portion; and




(f) a separation element, that moves in correspondence with a clamp disengaging movement of the leading edge chuck, to separate the printing plate from the drum periphery in the sequence of the printing plate front portion, middle portion and end portion.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic structural view illustrating an image exposure apparatus according to an embodiment of the present invention.





FIG. 2

is a perspective view of a leading edge (trailing edge) chuck on a rotating drum.





FIG. 3

is a cross-section view of the leading edge (trailing edge) chuck.





FIG. 4

is an expanded perspective view of portion of the leading edge (trailing edge) chuck for supporting the leading edge (trailing edge) chuck at the rotating drum.





FIG. 5A

is a plan view of portion of the leading edge (trailing edge) chuck for supporting the leading edge (trailing edge) chuck at the rotating drum.





FIG. 5B

is a cross-section view cut along line


5


B—


5


B of FIG.


5


A.





FIG. 6A

is a plan view of the portion of the leading edge (trailing edge) chuck for supporting the leading edge (trailing edge) chuck at the rotating drum.





FIG. 6B

is a cross-section view cut along line


6


B—


6


B of FIG.


6


A.





FIGS. 7A-7H

are views illustrating a series of steps from clamping to removing of the printing plate with respect to the drum periphery.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Hereinafter, a preferred embodiment of the present invention will be described with reference to drawings. In

FIG. 1

, a schematic structural view of an image exposure apparatus


10


is illustrated. Using a photosensitive planographic plate (hereinafter referred to as a “printing plate


12


”), in which a photosensitive layer is formed on a thin (e.g., having a thickness of about 0.3 mm), rectangular plate support formed of, for example, aluminium, the image exposure apparatus


10


irradiates onto the printing plate


12


a light beam modified on the basis of image data, whereby the printing plate


12


is scanned and exposed. The printing plate


12


, for which image exposure has been completed by the image exposure apparatus


10


, is then subjected to development processing and the like by an unillustrated automatic developing apparatus.




A cassette loading section


18


, a plate-supplying conveyor section


20


, a recording section


22


and an ejection buffer section


24


are disposed inside a machine casing


14


to structure the image exposure apparatus


10


. The cassette loading section


18


is disposed at a lower right-hand side of

FIG. 1

inside the machine casing


14


. A plurality of cassettes


16


, that each accommodate a plurality of printing plates


12


, is loaded at a predetermined angle θ in a state in which the cassettes


16


are slanted in the cassette loading section


18


.




It is possible to process in the image exposure apparatus


10


numerous-sized printing plates


12


having different vertical and horizontal dimensions. Printing plates


12


of whatever size are accommodated in the cassettes


16


such that the photosensitive layers of the printing plates


12


face upward and an end thereof is positioned to correspond to a predetermined position. Further, a plurality of the cassettes


16


is loaded in the cassette loading section


18


such that an end of the printing plates


12


accommodated in each cassette


16


reaches a substantially constant height at predetermined intervals.




The plate-supplying conveyor section


20


is disposed above the cassette loading section


18


. The recording section


22


is disposed at a lower, central area within the image exposure apparatus


10


, adjacent to the cassette loading section


18


. A pair of side plates


26


(only one of which is illustrated in

FIG. 1

) is provided in the plate-supplying conveyor section


20


. A reversal unit


28


and a sheet unit


30


are mounted at the side plates


26


.




The reversal unit


28


is provided with a reverse roller


32


having an outside diameter of a predetermined dimension. A plurality of small rollers (in the present embodiment, four small rollers


34


A,


34


B,


34


C and


34


D are shown as an example) is provided at the periphery of the reverse roller


32


. The small rollers


34


A through


34


D are disposed so as to straddle the reverse roller


32


from the cassette loading section


18


to the recording section


22


, and an endless conveyor belt


36


is mounted on the small rollers


34


A to


34


D. Accordingly, the conveyor belt


36


is wound on the reverse roller


32


so that the conveyor belt


36


stretches to roughly half the circumference of the reverse roller


32


between the small roller


34


A and the small roller


34


D.




The sheet unit


30


is provided with a plurality of suction cups


38


that adsorb top ends of the printing plates


12


inside the cassettes


16


. The sheet unit


30


lowers the suction cups


38


down toward the top ends of the printing plates


12


inside the cassettes


16


loaded in the cassette loading section


18


, whereby the printing plates


12


are adsorbed by the suction cups


38


. The sheet unit


30


then raises the suction cups


38


that have adsorbed the printing plates


12


, whereby the printing plates


12


are extracted from the cassettes


16


and leading edges of the extracted printing plates


12


are inserted between the reverse roller


32


and the conveyor belt


36


. An outline of the position in which the suction cups


38


move is indicated in

FIG. 1

by a two-dot chain line.




The reversal unit


28


rotates the reverse roller


32


and the conveyor belt


36


in the direction that the printing plates


12


are extracted from the cassettes


16


(i.e., in the direction of arrow A in FIG.


1


). Accordingly, the printing plates


12


are nipped between the reverse roller


32


and the conveyor belt


36


and extracted from the cassettes


16


. The printing plates


12


are then mounted on the periphery of the reverse roller


32


, whereby they are curved, conveyed and reversed. The radius of the reverse roller


32


is of a dimension (e.g., 100 mm) such that kinks or bends are not generated in the printing plates


12


at the time the printing plates


12


have been curved.




As indicated by the solid line and the two-dot chain line in

FIG. 1

, the side plates


26


move horizontally in accordance with the position of the cassettes


16


from which the printing plates


12


are to be extracted. Accordingly, the suction cups


38


of the sheet unit


30


oppose the printing plates


12


within the cassette


16


that has been selected.




Further, a guide


40


is provided below the small roller


34


D at the side plate


26


. Printing plates


12


reversed by the reversal roller


32


are sent toward the guide


40


from between the reversal roller


32


and the conveyor belt


36


at the small roller


34


D side. A conveyor


42


is disposed above the recording section


22


, and printing plates


12


sent out from the reversal unit


28


are guided to the conveyor


42


by the guide


40


.




Further, the guide


40


oscillates in accompaniment with a movement of the side plates


26


such that the guide


40


ensures that the direction in which the printing plates


12


are guided is always toward the conveyor


42


. The small roller


34


D near the recording section


22


moves in accompaniment with the movement of the side plates


26


to alter the direction in which the printing plates are fed out from the reversal unit


28


. When the small roller


34


D moves, the small roller


34


C moves to provide a substantially constant tension to the conveyor belt


36


. Accordingly, printing plates


12


fed out from the reversal unit


28


are gently curved by the guide


40


.




At the conveyor


42


, a conveyor belt


48


is wound between a roller


44


adjacent to an area beneath the plate-supplying conveyor section


20


and a roller


46


adjacent to an area above the recording section


22


. The conveyor


42


is slanted such that the roller


46


is disposed lower than the roller


44


. A roller


50


that opposes the roller


46


is disposed at the conveyor


42


. Printing plates that have been sent to the conveyor


42


are conveyed on the conveyor belt


48


and nipped by the roller


46


and the roller


50


.




A rotating drum


54


and a recording head


56


are mounted on a rack


52


at the recording section


22


. A puncher


58


is disposed above the rotating drum


54


. Printing plates


12


are nipped by the roller


46


and the roller


50


, and the leading edges of the printing plates


12


are inserted into an opening


60


in the puncher


58


and retained. When the leading edges of the printing plates


12


are inserted into the opening


60


, the puncher


50


forms a position-determining notch at a predetermined position in the leading edges of the printing plates


12


.




When a notch is formed in the printing plate


12


, the conveyor


42


drives in reverse the conveyor belt


48


and the rollers


46


and


50


, and extracts the leading edge of the printing plate


12


from the opening


60


of the puncher


58


. Further, an unillustrated oscillating means is disposed at the conveyor


42


. Using the roller


44


as an axis, the roller


46


is lowered by the oscillating means toward the rotating drum


54


of the recording section


22


. Accordingly, the leading edge of the printing plate


12


on the conveyor belt


48


is disposed at a predetermined position at the periphery of the rotating drum


54


, by the printing plate


12


on the conveyor belt


48


being directed toward the rotating drum


54


and conveyed thereto.




The rotating drum


54


is rotated by the unillustrated oscillating means only in a counter-clockwise direction of

FIG. 1

(i.e., in the direction of arrow B in FIG.


1


).




A leading edge clamp unit


200


is disposed at a predetermined position along the periphery of the rotating drum


54


. The leading edge clamp unit


200


is provided with a leading edge chuck


62


and a moving mechanism


202


. The moving mechanism


202


moves the leading edge chuck


62


in the radial direction of the rotating drum


54


, and can take a predetermined position at the circumferential surface of the rotating drum


54


and a position removed from the rotating drum


54


. Structural details of the leading edge clamp unit


200


will presently be discussed.




Here, when a printing plate


12


is to be mounted on the rotating drum


54


, the position of the leading edge chuck


62


is decided in advance to be at a predetermined position at the circumferential surface of the rotating drum


54


(at this time, the leading edge chuck


62


is in a state of separation from the moving mechanism


202


). In a state in which the leading edge of the printing plate


12


is fed from a tangential direction by the conveyor


42


and nipped by the rotating drum


54


and a squeeze roller


66


that acts as a presser roller, the leading edge of the printing plate


12


(see arrow C in

FIG. 1

) temporarily stops the rotating drum


54


at a position corresponding with the leading edge chuck


62


(i.e., a printing plate mounting position), or rotates the rotating drum


54


at an ultra-low speed.




A cam (not illustrated) is provided at the leading edge chuck


62


. By the rotation of the cam, an insertion space for the printing plate


12


is created at the circumferential surface of the rotating drum


54


. Thereafter, in a state in which the leading edge of the printing plate


12


has been inserted between the leading edge chuck


62


and the rotating drum


54


, the cam is rotated, and the leading edge of the printing plate


12


is nipped and held between the leading edge chuck


62


and the circumferential surface of the rotating drum


54


. At this time, the printing plate


12


is positioned with respect to the rotating drum


54


, by a position-determining pin (not illustrated) that protrudes from a predetermined position at the circumferential surface of the rotating drum


54


being set into the notch of the printing plate


12


formed by the puncher


58


.




When the leading edge of the printing plate


12


is fixed at the rotating drum


54


, the rotating drum


54


once again rotates, or continues to rotate, in the same direction (i.e., the direction of arrow B in FIG.


1


), whereby the printing plates


12


that are fed out from the conveyor


42


are sequentially wound onto the circumferential surface of the rotating drum


54


(see arrow D in FIG.


1


).




At an upper stream vicinity of the leading edge clamp unit


200


, the squeeze roller


66


that functions as a first presser roller moves toward the rotating drum


54


, whereby the printing plate


12


wound upon the rotating drum


54


is pressed toward the rotating drum


54


. The printing plate


12


is thus closely adhered to the circumferential surface of the rotating drum


54


.




A trailing edge clamp unit


68


is disposed at an upper stream vicinity of the leading edge clamp unit


200


. The trailing edge clamp unit


68


is provided with a trailing edge chuck


74


and a moving mechanism


69


. The moving mechanism


69


moves the trailing edge chuck


74


in the radial direction of the rotating drum


54


, and can take a predetermined position at the circumferential surface of the rotating drum


54


and a position removed from the rotating drum


54


. The trailing edge clamp unit


68


has substantially the same structure as that of the leading edge clamp unit


200


. Structural details of the trailing edge clamp unit


68


will presently be discussed.




At the trailing edge clamp unit


68


, while the printing plate


12


is wound onto the rotating drum


54


, the trailing edge chuck


74


is held by the moving mechanism


69


at a position removed from the rotating drum


54


, whereby interference with the printing plates


12


is prevented.




Here, at the point in time when the winding of the printing plate


12


onto the rotating drum


54


is roughly concluded and the trailing edge of the printing plate


12


arrives between the trailing edge clamp unit


68


and the rotating drum


54


, the moving mechanism


69


is operated and the trailing edge chuck


74


is mounted at a predetermined position at the rotating drum


54


(separate from the moving mechanism


69


). Thereafter, the trailing edge chuck


74


presses the trailing edge of the printing plate


12


against the outer surface of the rotating drum


54


where the trailing edge of the printing plate


12


is held. At this time, the squeeze roller


66


functions as a second presser roller and prevents the trailing edge of the printing plate


12


from rising, whereby the trailing edge of the printing plate


12


is reliably clamped.




In the recording section


22


, after the leading edge and the trailing edge of the printing plate


12


have been held at the rotating drum


54


, the squeeze roller


66


is moved away from the rotating drum


54


. Thereafter, while the rotating drum


54


is rotated at a high speed in the same direction (i.e., the direction of arrow B in FIG.


1


), a light beam modulated on the basis of image data is irradiated from the recording head


56


in synchrony with the rotation of the rotating drum


54


. Accordingly, the printing plate


12


is scanned and exposed on the basis of the image data.




Namely, the recording head


56


irradiates a light beam to conduct a main scanning by rotating the drum


54


and to conduct a sub-scanning along a rotational axis of the drum


54


in connection with the main scanning, such that an image may be recorded on the printing plate


12


.




When scanning and exposure of the printing plate


12


is completed, the leading edge chuck


62


that is holding the leading edge of the printing plate


12


momentarily stops (or rotates at an ultra-low speed) the rotating drum


54


at a position corresponding to the leading edge clamp unit


200


. In addition, the clamping of the printing plate


12


is released, and the printing plate


12


is nipped at the rotating drum


54


by a squeeze roller


204


that functions as a third presser roller. At the leading edge clamp unit


200


, the moving mechanism


202


is operated, and the leading edge chuck


62


is removed from the rotating drum


54


. Accordingly, the leading edge of the printing plate


12


is released.




Thereafter, with the squeeze roller


66


as a starting point, the printing plate


12


is fed away in a direction tangential to the rotating drum


54


by the rotation of the rotating drum


54


in the same direction.




As illustrated in

FIG. 1

, the printing plate


12


is guided by a guide plate


208


provided with a plurality of rollers


206


, and conveyed at a circular arc movement locus in the direction of the ejection buffer section


24


.




The clamping of the trailing edge of the printing plate


12


by the trailing edge chuck


74


is released at a predetermined timing based on the length of the direction in which the printing plate


12


is conveyed and the speed at which the rotating drum


54


rotates. In addition, the trailing edge chuck


74


is separated and moved away from the rotating drum


54


by the moving mechanism


69


of the trailing edge clamp unit


68


. Accordingly, the printing plate


12


is smoothly fed out toward the ejection buffer section


24


.




The ejection buffer section


24


is disposed to the inner side of an outlet


76


formed in the machine casing


14


, and is provided with an ejection roller


78


. A plurality of small rollers (as an example, small rollers


80


A,


80


B,


80


C,


80


D and


80


E) is disposed around the periphery of the ejection roller


78


. An endless conveyor belt


82


is wound between the small rollers


80


A through


80


E. The conveyor belt


82


is thus wound between the small rollers


80


A through


80


E around the ejection roller


78


in a range of between about ½ to about ¾ the circumference of the ejection roller


78


.




The small roller


80


A projects out toward the squeeze roller


66


of the recording section


22


, and is disposed opposite the roller


84


. The printing plate


12


fed out from the recording section


22


is guided between the small roller


80


A and the roller


84


and nipped therebetween by the same.




At the ejection buffer section


24


, while the printing plate


12


that is nipped by the small roller


80


A and the roller


84


is pulled out from the recording section


22


by the rotation of the ejection roller


78


in the same direction as that in which the printing plate


12


is extracted (i.e., the direction of arrow D in FIG.


1


), the printing plate


12


is guided to between the ejection roller


78


and the conveyor belt


82


, is nipped by the same and then wound around the ejection roller


78


. At this time, at the ejection buffer section


24


, the small roller


80


A and the roller


54


nip the leading edge (at the recording section


22


, the side of the leading edge chuck


62


) of the printing plate


12


, whereby the printing plate


12


wound around the ejection roller


78


is primarily held.




As indicated by the two-dot chain line in

FIG. 1

, at the ejection buffer section


24


, the small roller


80


A and the roller


84


move to a position facing the outlet


76


. The small roller


80


B above the small roller


80


A moves in accordance with the movement of the small roller


80


A to provide a constant tension to the conveyor belt


82


.




At the ejection buffer section


24


, when the leading edge of the printing plate


12


faces the outlet


76


, the ejection roller


78


is rotated in the direction that the printing plate


12


is ejected (i.e., the opposite direction of arrow D) at a rotational speed that corresponds to the speed at which the printing plate


12


is conveyed at processing apparatuses, such as an automatic developing apparatus and the like (not illustrated), provided adjacent to the outlet


76


. Accordingly, the printing plate


12


is fed out from the outlet


76


.




Hereinafter, structural details of the leading edge clamp unit


200


will be described. Further, since the structure of the trailing edge clamp unit


68


is the same as that of the leading edge clamp unit


200


(with the exception of a 180° difference in orientation), details thereof will be omitted.




As illustrated in

FIG. 2

, the leading edge chuck


62


is provided with a clamp


100


formed in a tie plate configuration of a predetermined length. The clamp


100


is disposed along the axial direction of the rotating drum


54


. A plurality of clamps


100


is provided at the rotating drum


54


in a row at predetermined intervals.




A clamp portion


102


is disposed at one width-direction end of each of the clamps


100


. The clamp portions


102


project toward the circumferential surface of the rotating drum


54


. The clamps


100


are disposed such that the clamp portions


102


face the upper stream side of the mounting exposure direction of the rotating drum


54


. Thus, the leading edge of the printing plate


12


is nipped between the clamp portions


102


and the circumferential surface of the rotating drum


54


, and the printing plate


12


is fixed to the rotating drum


54


.




A substantially rectangular recess


104


is formed in the clamps


100


at a plurality of areas on surfaces opposite the clamp portions


102


. As illustrated in

FIG. 3

, a leg


106


is mounted at each recess


104


.




A rectangular, block-configured base


108


is provided at the leg


106


. A leg portion


110


is vertically provided at the base


108


. A spindle


112


, which has a radius smaller than that of the leg portion


110


, projects vertically from the leg portion


110


.




A feed-through hole


114


which penetrates the recess


104


is provided at the clamp


100


, and the spindle


112


of the leg


106


is passed through the feed-through hole


114


. The clamp


100


is nipped by the leg portion


110


and a screw


116


that is screwed into the top of the spindle


112


, whereby the leg


106


is connected to the clamp


100


. The base


108


of the leg


106


is inserted into and fixed at the rotating drum


54


at a position further in from the outermost circumferential surface thereof (i.e., inserted into and fixed at slot portions


210


described below (see

FIGS. 5A

to


6


B)), whereby the leading edge chuck


62


is mounted to the rotating drum


54


.




A rest plate


118


formed of an elastic body is nipped between the leg portion


110


of the leg


106


and the clamp


100


. A keep plate


120


formed of a flexible member in a substantially rectangular configuration is nipped between the screw


116


and the clamp


100


. Further, the inside diameter of the feed-through hole


114


is slightly larger than the outside diameter of the spindle


112


.




Accordingly, the clamp portion


102


can be moved downward by applying an upward force to the end of the clamp


100


opposite the end provided with the clamp portion


102


. An urging leg


124


is thus provided adjacent to each leg


106


.




The urging leg


124


is provided with a substantially circular, plate-shaped wear plate


126


that may oppose the circumferential surface of the rotating drum


54


. A shaft


128


vertically disposed at the wear plate


126


is passed through a feed-through hole


130


formed in a pressed portion


122


of the clamp


100


.




A flange portion


132


is formed in the center of the shaft


128


along an axial direction thereof. An enlarged diameter portion


134


is formed at the feed-through hole


130


at the side opposite the rotating drum


54


. The flange portion


132


fits into the enlarged diameter portion


134


and prevents the shaft


128


from slipping through to the side of the clamp


100


at which the rotating drum


54


is provided.




A coiled spring


136


is disposed around the urging leg


124


between the wear plate


126


and the clamp


100


. The urging leg


124


is urged toward the rotating drum


54


by an urging force of the coiled spring


136


. A guide ring


138


is formed at each of the wear plate


126


and the clamp


100


, and prevents displacement of the coiled spring


136


.




When the base


108


of the leg


106


of the leading edge chuck


62


is inserted into a slot portion


210


(see

FIGS. 5A through 6B

; when seen in horizontal cross section, the slot portion


210


has a substantially inverted-T configuration) formed in the circumferential direction of the circumferential surface of the rotating drum


54


, so that the base


108


is fixed with respect to the rotating drum


54


, the wear plate


126


also makes direct contact with a bottom surface of the same slot portion


210


.




As illustrated in

FIGS. 5A through 6B

, the base portion


108


is formed in a substantial parallelogram in which the corner portions thereof have been roundedly chamfered. A relationship between a dimension H and a slot portion


210


width dimension W is expressed as H<W. Further, a relationship between a dimension C between a pair of opposing vertices and the same width dimension W is expressed as C>W. For this reason, it becomes possible to insert the base portion


108


into the slot portion


210


and remove the base portion


108


from the slot portion


210


by matching the dimension H direction with the width direction of the slot portion


210


. In addition, a state in which the base portion


108


is inserted into the slot portion


210


can be held and fixed by matching the dimension C direction with the width direction.




The clamp


100


is urged by the urging force of the coiled spring


136


in the direction in which the pressed portion


122


is separated from the circumferential surface of the rotating drum


54


, whereby the clamp portion


102


is urged toward the circumferential surface of the rotating drum


54


. The leading edge chuck


62


nips the printing plate


12


between the clamp portion


102


and the circumferential surface of the rotating drum


54


by the urging force.




As illustrated in

FIG. 4

, a rotating shaft


214


may be inserted into the top of the screw


116


. The rotating shaft


214


is rotatably moved in at least a 90° range by a driving force of an unillustrated driving means. The rotating shaft


214


can selectively match the H dimension direction or the C dimension direction of the base


108


with the width direction of the slot portion


210


. Further, the rotating shaft


214


is structured to be movable in an axial direction, and is also structured to selectively move the held leading edge chuck


62


to a predetermined position at the circumferential surface of the rotating drum


54


or a position separated from the rotating drum


54


.




Here, the rotating shaft


214


and the screw


116


are fit together via an unillustrated elastic means. Ordinarily, the elastic means moves in a state in which it is fit together with the rotating shaft


214


, but in a state in which the leg portion


108


is fit together with the slot portion


210


and fixed thereto, when the rotating shaft


214


is moved in a direction away from the rotating drum


54


, the state in which it is fit together with the screw


116


is released, and only the rotating shaft


214


is able to rise.




The working of the present embodiment will hereinafter be described.




At the image exposure apparatus


10


, image data to be exposed is input, the size and number of the printing plates


12


to be subjected to image exposure are set, and when the order to initiate image exposure is given, image exposure processing of the printing plates


12


is initiated. An operation panel is provided at the image exposure apparatus


10


. The image exposure apparatus


10


may be a kind in which instructions are given by operation of a switch at the operation panel, and it may be a kind in which initiation of processing by the image exposure apparatus


10


is ordered by a signal from an image processing apparatus that outputs image data to the image exposure apparatus


10


.




At the image exposure apparatus


10


, when processing is initiated, the reversal unit


28


and the sheet unit


30


are moved to a position corresponding to the cassettes


16


in which the printing plates


12


of a selected size are accommodated. The printing plates


12


within the appropriate cassette


16


are adsorbed and extracted by the suction cups


38


, then fed toward between the reversal roller


32


of the reversal unit


28


and the conveyor belt


36


. Accordingly, the printing plates


12


are nipped and conveyed by the reversal roller


32


and the conveyor belt


36


, and sent toward the conveyor


42


.




The conveyor


42


inserts leading edges of the printing plates


12


into the opening


60


of the puncher


58


, and the puncher


58


forms a position-determining notch at a predetermined position in the printing plates


12


. When the notches are formed in the printing plates


12


, the conveyor


42


extracts the printing plates


12


from the opening


60


of the puncher


58


and feeds the printing plates


12


to the circumferential surface of the rotating drum


54


(see FIG.


7


A).




At the recording section


22


, when the leading edges of the printing plates


12


are held at the rotating drum


54


by the leading edge chuck


62


(

FIG. 7B

) while the leading edges of the printing plates


12


are squeezed by the squeeze roller


66


, the printing plates


12


are wound on the rotating drum


54


while being squeezed by the squeeze roller


66


(FIG.


7


C), and the trailing edges of the printing plates


12


are held at the rotating drum


54


by the trailing edge chuck


74


(FIG.


7


D).




Thereafter, at the recording section


22


, while the rotating drum


54


is rotated at a high speed in the same direction, a light beam based on image data from the recording head portion


54


is irradiated onto the printing plates


12


, whereby the printing plates


12


are scanned and exposed. When scanning and exposure of the printing plates


12


is completed, clamping of the printing plates


12


by the leading edge chuck


62


is released. The printing plates


12


are removed from the rotating drum


54


(

FIG. 7E

) and fed to the ejection buffer section


24


(FIG.


7


F). Clamping of the printing plates


12


by the trailing edge chuck


74


is released at a predetermined timing (FIG.


7


G), and the printing plates


12


are removed from the rotating drum


54


(FIG.


7


H).




At the ejection buffer section


24


, the printing plates


12


are nipped and conveyed by the small roller


80


A and the roller


84


, and wound on the ejection roller


78


. Thereafter, the small roller


80


A and the roller


84


are moved opposite the outlet


76


, and the printing plates


12


are fed out from the outlet


76


at a predetermined conveyance speed.




According to the present embodiment, the leading edge chuck


62


of the leading edge clamp unit


200


and the trailing edge chuck


74


of the trailing edge clamp unit


68


are removable from the rotating drum


54


. Therefore, the direction in which the rotating drum


54


rotates in order for the printing plates


12


to be mounted thereon, the direction of rotation at the time the printing plates


12


are exposed, and the direction of rotation in order for the printing plates


12


to be removed from the rotating drum


54


may all be made into the same, single direction. Accordingly, labor that impacts working effectiveness, such as switching the rotational direction of the rotating drum


54


, can be eliminated, and image exposure can be conducted rapidly.




Further, by the provision of a squeeze roller


66


, rising of the leading edges and trailing edges of the printing plates


12


from the rotating drum


54


can be prevented, and a smooth clamping operation becomes possible. Particularly in the present embodiment, because the leading edge clamp unit


200


and the trailing edge clamp unit


68


share a common function, the present invention is both rational and economical.



Claims
  • 1. An apparatus for subjecting sheet material to predetermined processing, the apparatus comprising:(a) a rotatably mounted drum having a periphery for winding sheet material thereon; (b) a leading edge clamp unit movable to a withdrawn position separated from the drum and to a clamping position proximate the drum, the leading edge clamp unit including a leading edge chuck for clamping the leading edge of the sheet material to the drum; (c) a trailing edge clamp unit movable to a withdrawn position separated from the drum and to a clamping position proximate the drum, the trailing edge clamp unit including a trailing edge chuck for clamping the trailing edge of the sheet material to the drum; (d) a processing element by which sheet material on the periphery of the drum is subjected to predetermined processing; (e) a wrapping element, that moves in correspondence with a clamp operation of the leading edge chuck, to wrap the sheet material on the periphery of the drum in a sequence of a sheet material front portion, a middle portion and an end portion; and (f) a separation element, that moves in correspondence with an unclamp operation of the leading edge chuck, to separate the sheet material from the periphery of the drum in a sequence of the sheet material front portion, middle portion and end portion.
  • 2. The apparatus according to claim 1, wherein the processing element includes a recording head for recording an image on the sheet material.
  • 3. The apparatus according to claim 1, further including a rotating element connected to the drum, the rotating element being operable for rotating the drum in only one direction during wrapping of the sheet material, during predetermined processing, and during separation of the sheet material.
  • 4. The apparatus according to claim 3, wherein the separation element pulls the sheet material in a direction non-contrary to the rotation of the drum when separating the sheet material from the drum.
  • 5. The apparatus according to claim 1, wherein the separation element includes a rotation element and a guide.
  • 6. The apparatus according to claim 1, wherein the leading edge clamp unit includes a moving mechanism, which when operated, moves the leading edge chuck between the withdrawn and clamping positions.
  • 7. The apparatus according to claim 1, further including:a leading edge chuck separation and connection element that, in association with the clamp operation of the leading edge chuck, separates the leading edge chuck from the moving mechanism and, in association with the unclamp operation of the leading edge chuck, connects the leading edge chuck to the moving mechanism, and a leading edge chuck mounting element that removably mounts the leading edge chuck on the drum.
  • 8. The apparatus according to claim 7, wherein the leading edge chuck separation and connection element includes a moving mechanism rotating shaft and a leading edge chuck screw.
  • 9. The apparatus according to claim 7, wherein the leading edge chuck mounting element includes a leading edge chuck base and slots formed along the periphery of the drum corresponding to the leading edge chuck base.
  • 10. The apparatus according to claim 1, wherein the trailing edge clamp unit includes a moving mechanism, which when operated, moves the trailing edge chuck between the withdrawn and clamping positions.
  • 11. The apparatus according to claim 10, further including:a trailing edge chuck separation and connection element that, in association with the clamp operation of the trailing edge chuck, separates the trailing edge chuck from the moving mechanism and, in association with the unclamp operation of the trailing edge chuck, connects the trailing edge chuck to the moving mechanism, and a trailing edge chuck mounting element that removably mounts the trailing edge chuck unit on the drum.
  • 12. The apparatus according to claim 11, wherein the trailing edge chuck separation and connection element includes a rotatable shaft and a trailing edge chuck screw.
  • 13. The apparatus according to claim 11, wherein the trailing edge chuck mounting element includes a trailing edge chuck base and slots formed along the periphery of the drum corresponding to the leading edge chuck base.
  • 14. The apparatus according to claim 1, wherein the leading edge clamp unit is positioned in the clamping position by inserting and fixing the leading edge chuck in a slot portion formed in the drum.
  • 15. The apparatus according to claim 1, wherein the trailing edge clamp unit is positioned in the withdrawn position by withdrawing and separating the trailing edge chuck from a slot portion formed in the drum.
  • 16. A method of subjecting sheet material to predetermined processing, using a rotatable drum having a periphery on which sheet material is wound, the method comprising the steps of:(a) moving a leading edge clamp unit to a position proximate to the drum from a withdrawn position spaced from the drum; (b) clamping the sheet material leading edge to the drum; (c) winding the sheet material on the drum periphery in order of the sheet material front portion, middle portion and end portion; (d) moving a trailing edge clamp unit to a position proximate to the drum from a withdrawn position spaced from the drum; (e) clamping the sheet material trailing edge to the drum; (f) subjecting the sheet material on the drum periphery to predetermined processing; (g) disengaging the clamp on the sheet material leading edge; and (h) removing the sheet material from the drum periphery in order of the sheet material front portion, middle portion and end portion.
  • 17. The method according to claim 16, wherein an image is recorded on the sheet material when subjecting the sheet material on the drum periphery to predetermined processing.
  • 18. The method according to claim 16, further comprising releasing a clamp on the sheet material trailing edge after disengaging the clamp on the sheet material leading edge.
  • 19. The method according to claim 16, wherein the sheet material is pulled in a direction non-contrary to the rotation of the drum when the sheet material is separated from the drum.
  • 20. The method according to claim 16, wherein the drum revolves in only one direction through steps (a) through (f).
  • 21. An apparatus for recording an image on a printing plate, the apparatus comprising:(a) a rotatably mounted drum having a periphery for winding a printing plate thereon; (b) a leading edge clamp unit movable to a withdrawn position spaced from the drum and to a clamping position proximate the drum, the leading edge clamp unit including a leading edge chuck for clamping the printing plate leading edge to the drum, and a moving mechanism, which when operated, moves the leading edge chuck between the withdrawn and clamping positions; (c) a trailing edge clamp unit movable to a withdrawn position spaced from the drum and to a clamping position proximate the drum, the trailing edge clamp unit including a trailing edge chuck for clamping the printing plate trailing edge to the drum, and a moving mechanism, which when operated, moves the trailing edge chuck between the withdrawn and clamping positions; (d) a recording head disposed for recording an image on a printing plate on the drum periphery; (e) a wrapping element, that moves in correspondence with a clamp operation of the leading edge chuck, to wrap the printing plate on the drum periphery in a sequence of a printing plate front portion, a middle portion and an end portion; and (f) a separation element, that moves in correspondence with a clamp disengaging movement of the leading edge chuck, to separate the printing plate from the drum periphery in the sequence of the printing plate front portion, middle portion and end portion.
  • 22. The apparatus according to claim 21, wherein the apparatus includes:a leading edge chuck separation and connection element that, in association with the clamp operation of the leading edge chuck, separates the leading edge chuck from the moving mechanism and, in association with the clamp disengaging movement of the leading edge chuck, connects the leading edge chuck to the moving mechanism; a leading edge chuck mounting element that removably mounts the leading edge chuck on the drum; a trailing edge chuck separation and connection element that, in connection with the clamp operation of the trailing edge chuck, separates the trailing edge chuck from the moving mechanism and, in connection with the clamp disengaging movement of the trailing edge chuck, connects the trailing edge chuck to the moving mechanism; and a trailing edge chuck mounting element that removably mounts the trailing edge chuck on the drum.
  • 23. The apparatus according to claim 21, wherein the recording head irradiates a light beam to conduct a main scanning by rotating the drum and to conduct a sub-scanning along a rotational axis of the drum in connection with the main scanning, such that an image may be recorded on the printing plate.
  • 24. The apparatus according to claim 21, wherein the leading edge clamp unit is positioned in the clamping position by inserting and fixing the leading edge chuck in a slot position formed in the drum.
  • 25. The apparatus according to claim 21, wherein the trailing edge clamp unit is position in the withdrawn position by withdrawing and separating the trailing edge chuck from a slot portion formed in the drum.
Priority Claims (1)
Number Date Country Kind
2000-016064 Jan 2000 JP
US Referenced Citations (4)
Number Name Date Kind
4660825 Umezawa Apr 1987 A
4718659 Hayashi Jan 1988 A
5324023 Fedorjaka Jun 1994 A
6213020 Kawada et al. Apr 2001 B1