Devices used for analytical separations continue to evolve to smaller and smaller sizes. The current device of choice for bioseparations on a small scale is the Agilent 2100A Bioanalyzer. The 2100A Bioanalyzer separates based on capillary electrophoresis. Another analytical technique of reasonable interest is “nano separations” in liquid chromatograph (LC)-mass spectrometer (MS) systems. The nano LC-MS is based on packed capillaries and specially designed pumps which split (waste) most of the mobile phase that they pump, directing a minor fraction to the column where it moves the sample through the separation column. Nano separations systems would benefit from the availability of pumps that do not waste most of the mobile phase. Additional advantages of such pumps as described below include lower cost than conventional alternatives, less waste of mobile phase solvents, and less waste solvents to dispose of, lower power consumption, easier maintenance, and more portability.
In general, analytical microfluidic devices rely on either electro-driven separations in aqueous mobile phases (like the 2100A) or on externally-supplied pumped mobile phase sources (like the nano LC-MS). Most electro-driven separations are usually restricted to ionic or, at a minimum, water-soluble analytes. However, there are a large number of separations that are currently done by high-pressure LC (HPLC) that are not ionic or water soluble. In addition, nano-flow pumping has not been routinely extended to packed channels in microfluidic devices due to a number of complexities.
Moreover, many samples outside the biology field are not compatible with aqueous mobile phases. Further, many samples need mobile phases with significant amounts of organic solvents in order to dissolve and separate the components of interest. The high amounts of organics can arrest, impede, or degrade electro-driven mechanisms. Accordingly, microfluidic sample preparation and analysis processes would benefit from the availability of on-board pumps that could supply organic, organic-modified aqueous, or gaseous mobile phases at rate compatible with and in a format appropriate to the microfluidic devices.
What are described are an apparatus and method for pumping microfluidic devices. An apparatus for pumping microfluidic devices includes a microfluidic pumping device, a pump. The pump includes a reservoir containing a pump fluid, a heat element situated to apply heat to the pump fluid to produce evaporated pump fluid, and a reservoir outlet sized to operably couple the pump to a microfluidic device and connected to the reservoir to provide an exit from the reservoir for the pump fluid. The evaporated pump fluid increases pressure in the reservoir, causing the pump fluid to flow out of the reservoir outlet at a rate determined by the pressure increase, the size of the reservoir outlet, the composition, configuration and dimensions of the flow path, and characteristics of the pump fluid.
A system for performing microfluidic analyses includes a pump, a flow path and a microfluidic device. The pump includes a reservoir containing a pump fluid, a heat element situated to apply heat to the pump fluid to produce evaporated pump fluid, and a reservoir outlet connected to the reservoir to provide an exit from the reservoir for the pump fluid. The flow path is connected to the reservoir outlet. The microfluidic device is operably coupled to the pump via the reservoir outlet and the flow path. The evaporated pump fluid increases pressure in the reservoir, causing the pump fluid to flow out of the reservoir outlet and into the flow path towards the microfluidic device at a rate determined by the pressure increase, the size of the reservoir outlet, the composition, configuration and dimensions of the flow path, and characteristics of the pump fluid.
A portable device for performing microfluidic analyses includes one or more pumps, a flow path, a microfluidic device, a plate or a chip, and a sample input. Each pump includes a reservoir containing a pump fluid, a heat element situated to apply heat to the pump fluid to produce evaporated pump fluid, and a reservoir outlet connected to the reservoir to provide an exit from the reservoir for the pump fluid. The flow path is connected to the reservoir outlet. The microfluidic device is operably coupled to the one or more pumps via the reservoir outlet and the flow path. The evaporated pump fluid increases pressure in the reservoir, causing the pump fluid to flow out of the reservoir outlet and into the flow path towards the microfluidic device at a rate determined by the pressure increase, the size of the reservoir outlet, and characteristics of the pump fluid. The pump, flow path, and microfluidic device are etched or otherwise created on the plate or the chip. The sample input is coupled to the flow path and provides a sample aliquot that is driven by the pump fluid into the microfluidic device.
FIGS. 4A-C are diagrams illustrating systems with various microfluidic devices utilizing an apparatus for pumping microfluidic devices.
An apparatus and method for pumping of liquid or gas mobile phases in analytical microfluidic devices is described herein. The apparatus and method utilize controlled evaporation of liquids to pump the mobile phase. The apparatus and method take advantage of the fact that liquids evaporate at a rate proportional to the heat (watts) supplied. If the liquid is contained in a sealed vessel with one outlet and with appropriate temperature control, the rate of evaporation can be accurately controlled. Moreover, the rate of evaporation can be calculated as a function of the liquid constants, vessel constants, and the heat supplied. If the rate of evaporation is controlled, the pressure within the sealed vessel and the resulting flow to the microfluidic device can be controlled. Further, the pressure increase and the resulting flow can be calculated from the rate of evaporation. Consequently, by controlling the temperature (through the heat supplied), the resulting flow is controlled. By taking advantage of these known principles, the apparatus and method described herein achieve this control.
With reference now to
The reservoir 12 contains the pump fluid 18, and when heat element 14 has supplied and/or is supplying heat of sufficient temperature, evaporated pump fluid 16. If the heat element 14 is supplying increasing heat of sufficient temperature, the amount of evaporated pump fluid 16 will increase. The heat migrates over time so that the evaporated pump fluid 16 stays evaporated. The evaporated pump fluid 16 will continue to expand, forcing the pump fluid 18 out of the reservoir 12. As a result, the pump fluid 18 will flow to an analytical microfluidic device 20.
Based on the above principles, an increasing amount of evaporated pump fluid 16 results in increased pressure and, therefore, increased flow to microfluidic device 20. If the temperature of the supplied heat is reduced to a sufficient level, the evaporated pump fluid 16 remaining in the reservoir 12 will begin to condense, resulting in decreased pressure and, therefore, decreased flow to the microfluidic device 20. If the temperature of the supplied heat is held at a certain level, the flow will stop. If the temperature of the supplied heat is reduced sufficiently or if the heat is removed entirely, the pressure may decrease enough to create a vacuum into the reservoir 12, reversing the flow into the reservoir 12. A cooling element (not shown) may be added to the pump 10 to increase the temperature reduction and therefore, the rate of condensation and pressure drop, resulting in a more rapid decrease and reversal in flow.
With continued reference to
If integrated with the microfluidic device 20, the pump 10 may be etched (or otherwise formed) on the same board as the microfluidic device 20 using known etching (or other) methods. The pump 10 may be etched on a chip or plate (e.g., steel). If coupled to the microfluidic device 20, the pump 10 may be etched on a disposable chip that is connected to the microfluidic device 20 and removed when the pump fluid 18 in the reservoir is exhausted. Similarly, the reservoir 12 alone may be etched on a disposable chip that is removed from pump 10 when the pump fluid 18 supply is exhausted. Indeed, the pump 10 may be fabricated using any know manner of fabricating micro-devices.
The material chosen for the pump 10 components and the flow path 19 may be based in part on the type of pump fluid (e.g., solvent) 18 that may be used. It may be desirous to construct the components and the channel from a material that is opposite in nature from the pump fluid 18 (e.g., hydrophilic vs. hydrophobic). For example, a teflon or like material (hydrophobic) may be used. This may prevent a hydrophilic pump fluid 18 from wetting the component and channel walls, therefore decreasing resistance to the flow of the pump fluid 18 and ensuring a defined front miniscus. Likewise, in an existing pump 10, the choice of the pump fluid 18 may be influenced by the material used for the pump components and the microfluidics channel.
If the flow generated by the pump 10 is sufficient, the pump fluid 18 drives a sample 22 into and through the microfluidic device 20. The sample 22 may be a second liquid. The pump fluid 18 is the mobile phase in this implementation. The pump fluid 18 may be non-aqueous or aqueous, although the pump fluid 18 should evaporate at low-enough temperature to be practical and have other characteristics that do not hinder its effectiveness as the mobile phase (e.g., the pump fluid 18 should be miscible with the sample 22). With these factors in mind, the pump 10, therefore, enables substantial flexibility in the choice of a mobile phase.
Alternatively, the pump fluid 18 may drive a piston where when it is desirable to isolate contact of the pump fluid 18 with a secondary fluid, gas, or sample substance. With reference now to
A system in which the pump 10 is pumping fluid or gas may include a reservoir.
With reference again to
With reference now to
For example, the sample loop 28 may include a quantity of sample 22 and a switch (not shown) that diverts the pump fluid 18 from the flow path 19 into the sample loop 28. When the switch is activated, the pump fluid 18 enters the sample loop 28 and drives the quantity of sample 22 in the sample loop 28 out of the sample loop 28 and into the flow path 19. Once the sample 22 is driven out of the sample loop 28, the switch may be deactivated and the pump fluid 18 will resume traveling through the flow path 19, driving the inserted sample 22 into and through the microfluidic device 20. In the meantime, the sample loop 28 may be refilled with a quantity of sample 22.
The process described in the preceding paragraph can be repeated again, as many times as necessary for multiple analyses to be performed in the microfluidic device 20. In this manner, the system shown in
With reference again to
As discussed above, as heat is applied to the reservoir 12 by the heat element 14, the evaporated pump fluid 16 will expand. The pump fluid 18 will be forced out of the reservoir 12 by the resulting pressure increase until no pump fluid 18 remains in the reservoir 12. At this point, the reservoir 12 will be exhausted. The evaporated pump fluid 16 may continue to expand into the flow path 19 for some time, continuing to force the pump fluid 18 to flow to the microfluidic device 20. The amount of continued expansion of the evaporated pump fluid 16 will be limited based on pump fluid, reservoir and other component (e.g., flow path 19) constants, the maximum heat supplied, and heat transfer characteristics of the evaporated pump fluid 16. At the point which the expansion of the evaporated pump fluid 16 ceases, the flow of the pump fluid 18 will cease. For many types of analysis performed in microfluidic devices 20, a continuous flow of the mobile phase (e.g., the pump fluid 18) is necessary or desirous until the analysis is complete. If the maximum expansion of the evaporated pump fluid 16 is reached or the flow of the pump fluid 18 otherwise stops before the analysis is complete, the flow will not be continuous.
Moreover, evaporated pump fluid 16 may interfere with analysis performed by the microfluidic device 20. Therefore, it may be necessary to prevent the evaporated pump fluid 16 from expanding to the point at which evaporated pump fluid 16 enters the microfluidic device 20. It may also be desirous or necessary to prevent the evaporated pump fluid 16 from flowing beyond a certain point in the flow path 19 (in many cases the evaporated pump fluid 16 may reach its maximum expansion prior to flowing significantly into the flow path 19, let alone the microfluidic device 20).
With reference now to
In operation, a first pump 10 is activated and pumps the mobile phase (e.g., the pump fluid 18) until a certain switching point. The switching point may be, for example, when the evaporated pump fluid 16 reaches its maximum expansion, when the reservoir 12 is exhausted, when the flow of the pump fluid 18 stops, or when the evaporated pump fluid 16 reaches the valve 36. The control 15 (not shown in
When the reservoir 12 in a pump 10 is exhausted, the exhausted reservoir 12 may be swapped with a full reservoir 12. Alternatively, the exhausted reservoir 12 may simply be refilled. With continued reference to
Simultaneously, or nearly so, the heat element 14 of the first pump 10 may be turned off and the reservoir 12 allowed to cool. A cooling element may also be activated to increase the cooling of the reservoir 12. As discussed above, this cooling of the reservoir 12 causes the evaporated pump fluid 16 to condense, creating a vacuum in the reservoir 12 and reversing flow into the reservoir 12. The vacuum and reversed flow draw the pump fluid 18 out of the refill tank 34 and into the reservoir 12. As a result, the pump fluid 18 in the refill tank 34 will refill the reservoir 12 of the first pump 10. The valve 36 may close the connection from the refill tank 34 to the first pump 10 if the reservoir 12 is filled with the pump fluid 18. The control 15 may control the valve 36 and the refill operation.
With continued reference to
If additional pumps 10 are connected to the system, these additional pumps can provide continuous pumping and be refilled in like manners. For example, the valve 36 may sequentially switch between the pumps 10, opening and closing connections to the microfluidic device 20 and the refill tank 34 as necessary to maintain continuous pumping and refill one pump 10 at a time. Alternatively, the valve 36 may maintain one open connection from a pump 10 to the microfluidic device 20 while opening a connection from the refill tank 34 to some or all of the remaining pumps 10 simultaneously. In this configuration, the refill tank 34 refills a plurality of pumps 10 simultaneously. Likewise, a system may comprise multiple valves 36 and/or multiple refill tanks 34 enabling still further configurations and operations as can be easily determined by one of skill in the art.
With reference now to
An advantage of the systems described herein, in addition to providing continuous pumping and easy refilling, is that such systems can be provided on a single chip or plate due to the size and characteristics of the pump 10. Due to their nano-size, multiple pumps 10 may be etched on a chip or plate. The refill tanks 34, valves 36 and switches 38 are similarly sized and may be similarly etched. Accordingly, the systems described enable greater miniaturization and compactness of microfluidic device systems than presently possible.
As described above, the apparatus for pumping microfluidic devices may be utilized with a number of components and in different configurations. With reference now to
The pumps 10 described herein are not limited to providing pump fluid 18 or the mobile phase. Likewise, the pumps 10 and systems utilizing the pumps 10 may be provided on a single chip or plate. Accordingly, the apparatus for pumping microfluidic devices may also facilitate the miniaturization of analytical techniques that are not currently miniaturized. For example, the apparatus for pumping microfluidic devices facilitates the miniaturization of the Flow Injection Analysis (FIA) technique. In FIA, a sample is mixed with a chemical reagent that reacts with a certain component(s). If there is a chemical reaction, the certain component(s) is known to be present. As is indicated by its name, FIA needs flow in order for the analysis to take place. A combination of pumps 10 could supply the reagents, diluents, gas segmentation (bubbles) and transport flow (e.g., the mobile phase) used in FIA. By using a combination of pumps 10, complete sample handling may be accomplished on a single-chip or plate.
With reference now to
With reference now to
The apparatus for pumping microfluidic devices may also be used for Solid Phase Extraction (SPE). A system, such as the systems shown in FIGS. 5 or 6, may include multiple pumps 10, each with a different solvent as the pump fluid 18. A weak solvent in a first pump 10 may be used as a sample preparation, pumped through the microfluidic device 20 to prepare the microfluidic device 20 for the sample 22. A moderate solvent in a second pump 10 may be used as the mobile phase for the chromatographic separation. A strong solvent in a third pump 10 may be used as a drive-off solvent to cleanse the microfluidic device 20 after the analysis is performed.
The pump 10 may also be used to activate a diaphragm valve. When the pump 10 is activated and the heat element 14 provides heat, the pump 10 may supply pressure to the diaphragm valve, deforming the diaphragm until it closes an associated channel or opening. When the heat element stops providing heat, the evaporated pump fluid 16 will condense, the pressure will reduce, and the diaphragm will reform, opening the associated channel or opening.
As is apparent from the description herein, the apparatus and method for pumping microfluidic devices have a significant number of advantages. These advantages may include, for example: no pulsation related to mechanical pumping; no moving parts; no pump fluid (e.g., solvent) waste due to splitting; environmentally friendly and minimal clean-up due to minimized waste; effective coupling to nano-scale devices; enhanced portability of microfluidic systems; flexibility in mobile phase composition (e.g., non-aqueous or gaseous); predictable relationships between temperature, pressure, flow and watts supplied; low cost; multiple simple construction approaches; ability to do standard LC separations on microfluidic devices; sample preparation (dilution, transfer, addition of reagents, rinsing, etc.); freedom from needing external mobile phase reservoirs; less void volume/time/delay during mobile phase ramping; and many others inherent from the above description.
These advantages enable many different applications utilizing the apparatus and method for pumping microfluidic devices. For example, a small, portable, disposable FIA system may be built as described above. The FIA system illustrated in
It should be noted that the illustrations provided by the Figures herein are not intended to be to scale. Moreover, the arrangement of various elements in the Figures are not intended to indicate a particular orientation (e.g., above or below) of the elements.
The foregoing description provides illustration and description, but is not intended to be exhaustive or to limit the invention to the embodiments disclosed. Modifications and variations are possible consistent with the above teachings or may be acquired from practice of the embodiments disclosed. Therefore, it is noted that the scope is defined by the claims and their equivalents.